Balance roller and preheating device for corrugated board production

The automated balancing roller device uses a drive mechanism and temperature sensors to automatically adjust the angle of the balancing roller assembly, solving the problems of time-consuming manual adjustment and uneven paperboard tension, thus improving the production efficiency and automation level of corrugated paperboard.

CN223735601UActive Publication Date: 2025-12-30FOSHAN YONGJIU PAPER PROD CO LTD
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Patent Information

Application Number
CN202520021921.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-12-30
Estimated Expiration
2035-01-03

AI Technical Summary

Technical Problem

Existing oscillating balance rollers require manual adjustment of the angles on both sides, which is time-consuming, affects the production efficiency of corrugated cardboard, and causes uneven tension in the cardboard.

Method used

An automated balancing roller device is adopted. By setting a first fixed seat and a first swing seat inside the frame and using a first drive mechanism to drive the first swing seat to swing, the side angle of the balancing roller assembly is automatically adjusted. Combined with temperature sensors and controllers to monitor the paper temperature, the contact tightness between the paper and the preheating cylinder is automatically adjusted.

Benefits of technology

It achieves automated adjustment without human intervention, improves the production efficiency of corrugated cardboard, avoids uneven cardboard tension caused by angle adjustment, and enhances the automation level of the production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the field of corrugated board production equipment, and discloses a balance roller and a preheating device for corrugated board production, the balance roller comprises a balance roller assembly, a rack, a connecting assembly, a first self-aligning ball bearing, a first fixed seat, a first swing seat, a second self-aligning ball bearing and a first driving mechanism. The first fixing base is arranged on the inner side of the rack, the first swing base is arranged on one side of the balance roller assembly to be in swing connection with the first fixing base, and therefore the swing angle of the side end of the balance roller assembly is adjusted in the mode that the first drive mechanism drives the first swing base to swing, and the tension of raw paper is changed; and the raw paper is in full contact with the preheating cylinder. Compared with an existing swing type balance roller, the swing angle of the side end of the balance roller assembly does not need to be manually adjusted, and when the first driving mechanism adjusts the swing angle of the side end of the balance roller assembly, a paperboard production line does not need to be shut down, so that the production efficiency of corrugated paperboards cannot be reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to corrugated board production equipment field especially, relates to a balance roll and preheating device for corrugated board production. BACKGROUND

[0002] Corrugated board is a multilayer adhesive body, which is composed of at least one wave-shaped core paper interlayer and one paperboard, has high mechanical strength, and can resist collision and falling during the carrying process. The unevenness of corrugated board bending is a problem that has been plaguing paperboard manufacturers, and the main reason is that the tension of the paperboard is not uniform, and the contact tightness of the preheating cylinder is inconsistent.

[0003] In order to solve the above problems, the Chinese patent document with the authorization announcement number CN209467918U discloses a mechanical swing type balance roll for corrugated board production line, which includes fixed seats located on both sides of the rotation mechanism, concentric rotating mechanisms that can rotate relative to the fixed seats, eccentric rotating mechanisms installed on the inner side of the concentric rotating mechanisms, etc. By manually adjusting the rotation angle of the concentric rotating mechanism, the eccentric rotating mechanism is driven to shift, which can drive the left and right sides of the balance roll shaft to swing to the appropriate angle, realizing the change of the original paper tension. However, the above manual operation is time-consuming, which can easily affect the production efficiency of the corrugated board, and the production personnel often adjust the angles of the left and right sides of the balance roll shaft according to experience, which still easily causes the problem of uneven paperboard tension.

[0004] It can be seen that the prior art needs to be improved and improved. UTILITY MODEL CONTENTS

[0005] The utility model relates to a balance roll and preheating device for corrugated board production, aiming to solve the following technical problems:

[0006] The existing swing type balance roll needs manual adjustment of the angles of the two sides of the balance roll, which is time-consuming and can easily affect the production efficiency of the corrugated board, and the production personnel often adjust the angles of the left and right sides of the balance roll shaft according to experience, which still easily causes the problem of uneven paperboard tension.

[0007] To achieve the above purpose, the utility model provides the following scheme:

[0008] A balance roll, comprising a balance roll assembly, a rack located on the left and right sides of the balance roll assembly, a connecting assembly provided on the rack, and a first self-aligning ball bearing provided in the connecting assembly; wherein one end of the balance roll assembly is located in the first self-aligning ball bearing; further comprising:

[0009] A first fixed seat is provided on the rack;

[0010] The first swing base and the connecting assembly are respectively located on two sides of the balancing roller assembly, and the first swing base is swing-connected with the first fixed base;

[0011] The second aligning ball bearing is arranged in the first swing base, and the second aligning bearing is sleeved on the balancing roller assembly;

[0012] The first driving mechanism is arranged below the first swing base and is used for driving the first swing base to swing.

[0013] Preferably, the upper side of the first fixed base is connected with a horizontal fixed shaft which is fixed with the first fixed base; and the first swing base is located at the inner side of the first fixed base and is sleeved on the fixed shaft.

[0014] Preferably, the first driving mechanism is an electric cylinder or a driving motor.

[0015] Preferably, the balancing roller further comprises a bottom frame; the bottom of the electric cylinder is hinged with the bottom frame, and the piston rod of the electric cylinder is hinged with the lower side of the first swing base.

[0016] Preferably, the balancing roller further comprises a second driving mechanism; the connecting assembly comprises a second fixed base and a second swing base; the second fixed base is arranged on the rack; the first aligning ball bearing is arranged in the second swing base; the second swing base is located at the inner side of the second fixed base and is swing-connected with the second fixed base; and the second driving mechanism is used for driving the second swing base to swing.

[0017] The utility model also provides a preheating device for corrugated board production which comprises the balancing roller.

[0018] Preferably, the preheating device for corrugated board production further comprises:

[0019] Temperature measuring sensors are arranged for monitoring the temperature on both sides of the raw paper.

[0020] A controller is electrically connected with the temperature measuring sensors and is used for controlling the first driving mechanism.

[0021] Preferably, the preheating device for corrugated board production further comprises a mounting rod; the mounting rod is arranged on the rack and is located above the balancing roller assembly; the temperature measuring sensors are arranged on the mounting rod; and a groove structure for accommodating cables is arranged on the mounting rod.

[0022] Beneficial effects:

[0023] The utility model provides a kind of balance roller, by being provided with first fixed seat in the inside of rack, and first swing seat is provided in the side of balance roller assembly to swing with first fixed seat and is connected, to adjust the swing angle of balance roller assembly side end by the mode of first swing seat swing driven by first driving mechanism, realize the change of raw paper tension, make raw paper and preheating cylinder get sufficient contact.Compared with the prior art mechanical swing type balance roller, the utility model does not need manual to adjust the swing angle of balance roller assembly side end, and first driving mechanism when adjusting the swing angle of balance roller assembly side end, the production line of paperboard does not need to stop, so that the production efficiency of corrugated paperboard can not be reduced.

[0024] In addition, the utility model provides a kind of preheating device for corrugated paperboard production, including aforementioned balance roller, because the balance roller provided by the utility model can reduce the degree of manual participation when using, therefore, the automation degree of preheating device for corrugated paperboard production including balance roller has been improved. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is the structure diagram of balance roller provided by the utility model Figure 1 .

[0026] Figure 2 It is Figure 1 the close-up of part A in

[0027] Figure 3 It is Figure 1 the close-up of part B in

[0028] Figure 4 It is the structure diagram of balance roller provided by the utility model Figure 2 .

[0029] Figure 5 It is Figure 4 the close-up of part C in

[0030] EXPLANATION OF DRAWINGS:

[0031] 1-balance assembly;2-rack;3-connection component;301-second fixed seat;302-second swing seat;4-temperature sensor;5-first fixed seat;6-first swing seat;7-mounting rod;701-groove structure;8-first driving mechanism;9-fixed shaft;10-bottom bracket;11-second driving mechanism. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.

[0033] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications also change accordingly.

[0034] It should also be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or can have a middle element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or can have a middle element.

[0035] In addition, the description of "first", "second" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the present application.

[0036] Please refer to Figures 1 to 5 The present application provides a kind of balance roller, including balance roller assembly, the rack 2 of being located balance roller assembly left and right two sides, be arranged on the connecting assembly 3 of rack 2,With first aligning ball bearing arranged in connecting assembly 3. Wherein, the connecting assembly 3 is installed in the inner side of rack 2, it can be in the left side of balance roller assembly, it can be in the right side of balance roller assembly. The structure of the balance roller assembly can be same with the structure of existing swing type balance roller, and one end of balance roller assembly is located in first aligning ball bearing, thereby ensuring that balance roller assembly and connecting assembly 3 keep the rotating connection relationship.

[0037] Further, the balance roller further includes first fixed seat 5, first swing seat 6, second aligning ball bearing 7, first driving mechanism 8.

[0038] The first fixed seat 5 and the connecting assembly 3 are also arranged on the inner side of the rack 2, and the first fixed seat 5 and the connecting assembly 3 are respectively arranged on two sides of the balancing roller assembly. The first swing seat 6 is arranged on the inner side of the first fixed seat 5, and the first swing seat 6 is swing-connected with the first fixed seat 5. The second self-aligning ball bearing 7 is arranged in the first swing seat 6, and the second self-aligning ball bearing is sleeved on the balancing roller assembly, so that the other end of the balancing roller assembly is rotationally connected with the first swing seat 6. The first driving mechanism 8 is arranged below the first swing seat 6, and is used for driving the first swing seat 6 to swing, so that the balancing roller assembly and the one end of the first swing seat 6 connected with each other can swing up and down, so that the change of the paper tension can be realized.

[0039] For example, when it is detected that the surface temperature of the paper on the side of the first swing seat 6 is lower than the surface temperature of the paper on the side of the connecting assembly 3 after the paper passes through the preheating cylinder, the first driving mechanism 8 drives the first swing seat 6 to swing downward to a proper angle, so that the tension of the paper on the side of the balancing roller assembly connected with the first swing seat 6 is increased, so that the side of the paper with low temperature is more closely contacted with the preheating cylinder, the degree of contact of the two sides of the paper with the preheating cylinder is more consistent, and the problem of uneven heating of the paperboard can be solved. On the contrary, when it is detected that the surface temperature of the paper on the side of the first swing seat 6 is higher than the surface temperature of the paper on the side of the connecting assembly 3 after the paper passes through the preheating cylinder, the first driving mechanism 8 drives the first swing seat 6 to swing upward to a proper angle, so that the tension of the paper on the side of the balancing roller assembly connected with the first swing seat 6 is reduced, so that the side of the paper with high temperature is more loosely contacted with the preheating cylinder, the degree of contact of the two sides of the paper with the preheating cylinder can be restored to be more consistent, and the problem of uneven heating of the paperboard can be solved.

[0040] It can be seen that the first fixed seat 5 is arranged on the inner side of the rack 2, and the first swing seat 6 is arranged on one side of the balancing roller assembly and swing-connected with the first fixed seat 5, so that the swing angle of the side end of the balancing roller assembly can be adjusted by the mode that the first driving mechanism 8 drives the first swing seat 6 to swing, the change of the paper tension is realized, and the paper and the preheating cylinder are fully contacted. Compared with the existing mechanical swing type balancing roller, the swing angle of the side end of the balancing roller assembly does not need to be adjusted manually, and the production line of the paperboard does not need to be stopped when the first driving mechanism 8 adjusts the swing angle of the side end of the balancing roller assembly, so that the production efficiency of the corrugated paperboard cannot be reduced.

[0041] In a preferred embodiment of the present utility model, the upper side of the first fixed seat 5 is connected with a horizontally arranged fixed shaft 9, which is fixed with the first fixed seat 5. The fixed mode can be that the fixed shaft 9 is fixedly inserted into the first fixed seat 5, or that the fixed shaft 9 is penetrated through the first fixed seat 5 and then fixed by a nut. The upper side of the first swing seat 6 is sleeved on the fixed shaft 9, so that the first swing seat 6 can swing around the fixed shaft 9 as the swing center.

[0042] It can be understood that the internal structure of the first fixed seat 5 can be the same as that of the existing concentric rotating mechanism, and the internal structure of the first swing seat 6 can be the same as that of the existing eccentric structure. Thus, by improving the existing mechanical swing type balance roller, the function of the balance roller of the present utility model can be directly realized.

[0043] In a preferred embodiment of the present utility model, the first driving mechanism 8 is an electric cylinder or a driving motor.

[0044] When the first driving mechanism 8 is a driving motor, the output shaft thereof is directly connected in transmission with the first swing seat 6, so as to drive the first swing seat 6 to swing. The electric cylinder is preferably selected as the first driving mechanism 8.

[0045] In order to drive the electric cylinder to swing the first swing seat 6, in a preferred embodiment of the present utility model, the balance roller further comprises a chassis 10. The bottom of the electric cylinder is hinged with the chassis 10, and the extending end of the piston rod of the electric cylinder is hinged with the lower side of the first swing seat 6. When the piston rod of the electric cylinder is extended or retracted, the body of the electric cylinder can also swing, so as to ensure that the extension and retraction of the piston rod can pull or push the first swing seat 6, so that the first swing seat 6 can swing relative to the first fixed seat 5.

[0046] Since the electric cylinder can set an intermediate stop point at any position of the extension and retraction stroke of the piston rod, the first swing seat 6 can swing up and down at a certain intermediate position, so that the side end of the balance roller assembly can swing upward from the initial state and also can swing downward from the initial state, thereby realizing the adjustment of the tightness of the raw paper and the preheating cylinder.

[0047] In a preferred embodiment of the present application, the balancing roller further comprises a second driving mechanism 11; the connecting assembly 3 can comprise a second fixed seat 301 and a second swing seat 302. Wherein, the second fixed seat 301 is arranged on the inner side of the rack 2, which can be in mirror image relationship with the first fixed seat 5. The first aligning ball bearing is located in the second swing seat 302; the second swing seat 302 is located on the inner side of the second fixed seat 301 and swing connected with the second fixed seat 301, and when the second swing seat 302 is in the initial state, it can be in mirror image relationship with the first swing seat 6; the second driving mechanism can be a driving motor or an electric cylinder, which is used to drive the second swing seat 302 to swing, so that the swing angle of the two side ends of the balancing roller assembly can be automatically adjusted without manual intervention.

[0048] Of course, the connecting assembly 3 is not necessarily to adopt the second fixed seat 301 and the second swing seat 302 as described above, and the connecting assembly 3 can also be composed of the existing concentric transmission mechanism and eccentric transmission mechanism.

[0049] The present application also provides a preheating device for corrugated paperboard production, comprising the aforementioned balancing roller, since the balancing roller provided by the present application can reduce the degree of manual intervention during use, the automation level of the preheating device for corrugated paperboard production comprising the balancing roller is improved.

[0050] In a preferred embodiment of the present application, the preheating device for corrugated paperboard production further comprises a temperature measuring sensor 4 and a controller. The temperature measuring sensor 4 can be an infrared temperature measuring sensor 4, which is provided with two, respectively used for monitoring the temperature on both sides of the raw paper. The controller is electrically connected with the temperature measuring sensor 4. The temperature data monitored by the temperature measuring sensor 4 is fed back to the controller, and when the controller analyzes and compares the temperature difference on both sides of the raw paper, the swing angle value of the side end of the balancing roller assembly is obtained through software algorithm, which is more reliable compared with the manual adjustment method based on experience, and therefore can effectively solve the problem of uneven paperboard tension.

[0051] In a preferred embodiment of the present application, the preheating device for corrugated paper production further comprises a mounting rod 7; the mounting rod 7 is arranged on the rack 2 and located above the balancing roller assembly, and the temperature measuring sensor 4 is arranged on the mounting rod 7. The mounting rod 7 is provided with a groove structure 701 for accommodating the cable, so that the cable connected with the temperature measuring sensor 4 will not interfere with the normal work of the preheating device.

[0052] The above is only a preferred embodiment of the present application, and does not limit the patent scope of the present application, and any equivalent structural transformation made by using the content of the present application specification and drawings, or direct / indirect application in other related technical fields is included in the patent protection scope of the present application.

Claims

1. A balancing roller, comprising a balancing roller assembly, a frame located on both sides of the balancing roller assembly, a connecting assembly arranged on the frame, and a first self-aligning ball bearing arranged in the connecting assembly; wherein, One end of the balancing roller assembly is located in the first self-aligning ball bearing; characterized in that further comprising: A first fixed seat is arranged on the rack; A first swing seat is arranged on both sides of the balancing roller assembly, and the first swing seat is swing-connected with the first fixed seat; A second self-aligning ball bearing is arranged in the first swing seat, and the second self-aligning ball bearing is sleeved on the balancing roller assembly; A first driving mechanism is arranged below the first swing seat, and is used for driving the first swing seat to swing.

2. The counterbalanced roller of claim 1, wherein, The upper side of the first fixed seat is connected with a horizontal fixed shaft, and the fixed shaft is fixed with the first fixed seat; the first swing seat is located on the inner side of the first fixed seat, and is sleeved on the fixed shaft.

3. The counterbalanced roller of claim 2, wherein, The first driving mechanism is an electric cylinder or a driving motor.

4. The counterbalanced roller of claim 3, wherein, Further comprising a bottom frame; the bottom of the electric cylinder is hinged with the bottom frame, and the piston rod of the electric cylinder is hinged with the lower side of the first swing seat.

5. The counterbalanced roller of claim 1, wherein, Further comprising a second driving mechanism; the connecting assembly comprises a second fixed seat and a second swing seat; the second fixed seat is arranged on the rack; the first self-aligning ball bearing is located in the second swing seat; the second swing seat is located on the inner side of the second fixed seat, and is swing-connected with the second fixed seat; the second driving mechanism is used for driving the second swing seat to swing.

6. A preheating device for corrugated board production, characterized by The balancing roller comprises the balancing roller according to any one of claims 1-5.

7. The preheating device for corrugated board production according to claim 6, characterized in that, Further comprising: Temperature measuring sensors are used for monitoring the temperature on both sides of the raw paper respectively; A controller is electrically connected with the temperature measuring sensors, and is used for controlling the first driving mechanism.

8. The preheating device for corrugated board production according to claim 7, characterized in that, Further comprising a mounting rod; the mounting rod is arranged on the rack and above the balancing roller assembly, the temperature measuring sensors are arranged on the mounting rod, and a groove structure for accommodating cables is arranged on the mounting rod.

Citation Information

Patent Citations

  • Mechanical swing type balance roller for corrugated board production line

    CN209467918U