Automatic dewatering device for receiving surface of belt conveyor

Abstract

The utility model discloses an automatic dewatering device for a receiving surface of a belt conveyor, which comprises a dewatering component, a pushing device and a transmission component, an output end of the pushing device is hinged with the transmission component, the transmission component is fixedly connected with a starting end of the dewatering component, one end of the pushing device is hinged with a support, and the other end of the pushing device is fixedly connected with the support. A support is arranged at the lower end of the support, the starting end of the water removal assembly is hinged to the support, and a water baffle is arranged at the rear end of the water removal assembly. The hydraulic push rod serving as a pushing device is hinged to the transmission assembly to push the transmission assembly to move; the transmission assembly drives the water removal assembly to swing around the hinged point of the water removal assembly and the support, the water removal assembly guides water drops to flow to the water baffle and flow to a ditch in the lower end of the belt conveyor, and accumulated water on the material receiving face of the belt conveyor can be effectively removed. The working efficiency is improved, the labor intensity of manual water removal is reduced, and the safety is improved; and the water removal device can be rotated to a position horizontal to the ground after being used.

Description

Technical Field

[0001] This utility model relates to the field of cleaning conveyor machinery and equipment, specifically to an automatic water removal device for the receiving surface of a belt conveyor. Background Technology

[0002] Continuous conveying machinery is a major type of material handling machinery. It is a mechanical device that transports a certain type of goods along a specific route in a continuous flow manner. Continuous conveying machinery is widely used in various sectors of the national economy and has spread across all industries. In modern production enterprises, continuous conveying machinery is an indispensable piece of equipment for forming rhythmic assembly lines, achieving programmed and automated processes. Belt conveyors are a major type of continuous conveying machinery, especially in cement production, particularly in the transport of limestone, a key raw material for cement. In cement production, there are specific requirements for the moisture content of the raw materials entering the mill. High moisture content can affect batching and inspection data; furthermore, high moisture content reduces material flowability, making it prone to sticking and clogging, which negatively impacts material transport, storage, output, and power consumption. During the transportation of limestone, a raw material for cement, rainy days, especially after heavy rain, can cause rainwater to wash into the pits, resulting in a large accumulation of water. When the belt conveyor stops and restarts, the water remaining on the material receiving surface of the belt must be cleaned first to prevent the limestone from slipping during transportation and to reduce the moisture content of the limestone entering the plant. Manual cleaning is laborious, time-consuming, and carries a high risk. Utility Model Content

[0003] The purpose of this invention is to provide an automatic water removal device for the receiving surface of a belt conveyor, in order to solve the aforementioned technical problems that manual cleaning of residual water on the receiving surface of the belt is laborious, time-consuming, and dangerous.

[0004] To solve the above-mentioned technical problems, this utility model provides an automatic dewatering device for the receiving surface of a belt conveyor, which includes a dewatering component, a pushing device, and a transmission component. The output end of the pushing device is hinged to the transmission component, the transmission component is fixedly connected to the starting end of the dewatering component, one end of the pushing device is hinged to a support, a bracket is provided at the lower end of the support, the starting end of the dewatering component is hinged to the bracket, and a baffle plate is provided at the rear end of the dewatering component.

[0005] Furthermore, the dewatering assembly includes a support frame; the longitudinal section of the support frame matches the longitudinal section of the belt conveyor, the upper part of the support frame is designed as an arc surface, and dewatering plates are provided on the outer surface and outer edge of the support frame.

[0006] Furthermore, the transmission assembly includes a rocker arm, one end of which is connected to a rotating shaft, both ends of which are fitted with bearing seats, and a connecting plate is fixedly mounted on the rotating shaft.

[0007] Furthermore, the bracket is provided with baffles at the upper and lower ends of the water removal component.

[0008] Furthermore, the bracket is installed on both sides of the belt conveyor, and the width of the bracket is greater than the width of the belt conveyor.

[0009] Furthermore, the lower part of the baffle plate is designed to be arc-shaped, the upper part of the baffle plate is designed to be flat, and the width of the baffle plate is greater than the width of the belt conveyor.

[0010] Furthermore, the dewatering plate is made of rubber.

[0011] Furthermore, the pushing device employs a hydraulic push rod.

[0012] The beneficial effects of this utility model are as follows: Compared with the prior art, when the belt conveyor is running, it may carry moisture. At this time, the hydraulic push rod starts to work as a driving device. Its output end is connected to the transmission component through a hinge, which drives the transmission component to move. The transmission component drives the dewatering component to swing around the hinge point between itself and the support.

[0013] The water removal component guides the water droplets toward the baffle plate, and finally into the ditch at the bottom of the belt conveyor. After the water removal is completed, the water removal component rotates to a position parallel to the ground under the drive of the hydraulic push rod.

[0014] It can effectively remove accumulated water from the receiving surface of the belt conveyor; improve work efficiency, reduce the labor intensity of manual water removal, and improve safety; the water removal device can be rotated to a horizontal position with the ground when not in use or after use, without affecting the normal use of the belt conveyor; Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of the water removal device during water removal.

[0016] Figure 2 This is a schematic diagram of the left-hand structure of the water removal device during water removal.

[0017] Figure 3 This is a schematic diagram of the main structure after the water removal device has completed water removal.

[0018] Figure 4 This is a schematic diagram of the left-side structure of the transmission assembly.

[0019] Figure 5 This is a schematic diagram of the main structure of the water removal component.

[0020] Figure 6 This is a schematic diagram of the left-side structure of the water removal component.

[0021] Wherein: 1-Pushing device, 101-Support, 2-Transmission assembly, 201-Rocker arm, 202-Bearing seat, 204-Rotating shaft, 205-Connecting plate, 3-Water removal assembly, 301-Support frame, 302-Water removal plate, 4-Water baffle, 5-Block, 6-Bracket. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only one embodiment of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] To make the objectives, technical solutions and advantages of this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and specific embodiments.

[0024] In the following description, references to "an embodiment," "an embodiment," "an example," "example," etc., indicate that the described embodiment or example may include a particular feature, structure, characteristic, property, element, or limitation, but not every embodiment or example necessarily includes that particular feature, structure, characteristic, property, element, or limitation. Furthermore, the repeated use of the phrase "an embodiment according to this application," while possibly referring to the same embodiment, does not necessarily refer to the same embodiment.

[0025] In this embodiment: as Figure 1 As shown, the assembly includes a dewatering component 3, a pushing device 1, and a transmission component 2. The output end of the pushing device 1 is hinged to the transmission component 2, and the transmission component 2 is fixedly connected to the starting end of the dewatering component 3, allowing the dewatering component 3 connected to the transmission component 2 to rotate along a fixed point. One end of the pushing device 1 is hinged to a support 101, and a bracket 6 is provided at the lower end of the support 101. The starting end of the dewatering component 3 is hinged to the bracket 6, and a baffle plate 4 is provided at the rear end of the dewatering component 3. Through the linkage design of the pushing device 1, the transmission component 2, and the dewatering component 3, the flexible movement of the dewatering component 3 is realized, which can adapt to the operating requirements of the belt conveyor and effectively remove moisture from the surface of the conveyor belt. The pushing device 1 adopts a hydraulic push rod, and the transmission component 2 is connected to the rocker arm 201 and the rotating shaft 204 to ensure the stability and accuracy of power transmission. The dewatering component 3 is hinged to the bracket 6, which facilitates the adjustment of the angle and position of the dewatering plate 302.

[0026] The dewatering component 3 includes a support frame 301; the longitudinal section of the support frame 301 is in close contact with the longitudinal section of the belt conveyor, the upper part of the support frame 301 is designed as an arc surface, and dewatering plates 302 are provided on the outer surface and outer edge of the support frame 301. The arc surface design of the support frame 301 is in close contact with the conveyor belt to ensure that the dewatering plates 302 can evenly contact the surface of the conveyor belt and improve the dewatering efficiency.

[0027] The transmission assembly 2 includes a rocker arm 201, one end of which is connected to a rotating shaft 204. Bearing seats 202 are mounted on both ends of the rotating shaft 204. A connecting plate 205 is fixedly installed on the rotating shaft 204. Through the combination of the rocker arm 201, the rotating shaft 204 and the connecting plate 205, the flexible connection and transmission between the transmission assembly 2 and the pushing device 1 are realized, while ensuring the stability and reliability of the transmission.

[0028] The bracket 6 is equipped with stops 5 at the upper and lower ends of the water removal component 3. The stops 5 are used to adjust the rotation angle of the water removal component 3 and to position it.

[0029] The bracket 6 is installed on both sides of the belt conveyor. The width of the bracket 6 is greater than the width of the belt conveyor, providing sufficient installation space for the water removal component 3, while ensuring that the bracket 6 can stably support the water removal component 3 and the pushing device 1.

[0030] The lower part of the baffle plate 4 is designed as an arc, and the upper part of the baffle plate 4 is designed as a flat surface. The width of the baffle plate 4 is greater than the width of the belt conveyor. When the belt conveyor is running, the water removal component 3 causes the water on the material receiving surface of the belt to flow onto the baffle plate 4 under the action of inertial force. The water on the material receiving surface of the belt is then directed to both sides of the belt conveyor through the baffle plate 4, and finally flows into the ditch under the belt conveyor.

[0031] The water removal plate 302 is made of rubber to prevent damage to the belt during operation.

[0032] The driving device 1 uses a hydraulic push rod, which provides a stable and powerful thrust. The action of the water removal component 3 is precisely controlled by the transmission component 2, achieving a high-efficiency and reliable water removal effect.

[0033] Before starting the equipment, remove the accumulated water from the material receiving surface of the belt. When the automatic dewatering device is in operation, the dewatering component 3 rotates to a position in contact with the material receiving surface of the belt. Utilizing the inertia of the belt conveyor's operation, the accumulated water flows along the dewatering component 3 and the baffle plate 4 into the ditch. After the operation is completed, the dewatering component 3 rotates to a position parallel to the ground under the drive of the hydraulic push rod, which can avoid affecting the normal operation of the belt conveyor.

[0034] Work process: When the belt conveyor is running, it may contain moisture; at this time, the hydraulic push rod as the driving device 1 starts to work, and its output end is connected to the transmission component 2 through a hinge, driving the transmission component 2 to move; the transmission component 2 drives the dewatering component 3 to swing around its hinge point with the support 6.

[0035] The support frame 301 of the water removal component 3 fits tightly against the surface of the belt conveyor, and its upper arc surface design helps guide water droplets to the water removal plate 302; the lower arc design of the baffle plate 4 helps guide water droplets to flow downwards, while the upper flat design prevents water droplets from splashing out; the stop block 5 on the bracket 6 restricts the range of movement of the water removal component 3 in the vertical direction. After water removal is completed, the water removal component 3 rotates to a position parallel to the ground under the drive of the hydraulic push rod.

[0036] The above description of the disclosed embodiments enables those skilled in the art to implement or use this invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, this invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A belt conveyor receiving surface automatic water removing device, characterized by: The device comprises a water removing assembly, a pushing device and a transmission assembly, the output end of the pushing device is hinged with the transmission assembly, the transmission assembly is fixedly connected with the starting end of the water removing assembly, one end of the pushing device is hinged with a support, the lower end of the support is provided with a bracket, the starting end of the water removing assembly is hinged with the bracket, and the rear end of the water removing assembly is provided with a water baffle. The water removing assembly comprises a supporting frame, the longitudinal section of the supporting frame is matched with the longitudinal section of the belt conveyor, the upper part of the supporting frame is designed as a circular arc surface, and the outer surface and the outer edge of the supporting frame are both provided with water removing plates.

2. A device for automatic removal of water from the receiving surface of a belt conveyor according to claim 1, characterized in that: The transmission assembly comprises a rocker arm, one end of the rocker arm is connected with a rotating shaft, the two ends of the rotating shaft are fitted with bearing seats, and the rotating shaft is fixedly provided with a connecting plate.

3. The automatic water removing device for the belt conveyor receiving surface according to claim 1, characterized in that: The bracket is provided with a stopper at the upper and lower ends of the water removing assembly.

4. The automatic water removing device for the belt conveyor receiving surface according to claim 1, characterized in that: The bracket is installed on the two sides of the belt conveyor, and the width of the bracket is greater than the width of the belt conveyor.

5. The automatic water removing device for the belt conveyor receiving surface according to claim 1, characterized in that: The lower part of the water baffle is designed as a circular arc, the upper part of the water baffle is designed as a plane, and the width of the water baffle is greater than the width of the belt conveyor.

6. A device for automatic removal of water from the receiving surface of a belt conveyor according to claim 1, characterized in that: The water removing plates are made of rubber.

7. A device for automatic removal of water from the receiving surface of a belt conveyor according to claim 1, characterized in that: The pushing device is a hydraulic push rod.

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