Head wheel tile suitable for steel wire lifting belt
By designing a combined structure of curved metal tiles and rubber tiles, and coordinating the insertion cylinder, insertion rod, and fixing hole, the problem of severe wear on the head wheel tiles was solved, achieving stable connection, reduced wear, and increased service life.
Patent Information
- Application Number
- CN202520356795.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-03-03
AI Technical Summary
During use, the bolts of the head pulley tiles of the existing wire rope lifting belt suffer severe wear due to friction with the wire rope lifting belt, which affects its service life.
Design a head wheel tile that uses a combination structure of arc-shaped metal tiles and rubber tiles. It is connected by fixing bolts through the cooperation of inserts, rods and fixing holes. The rubber tiles have blocks at both ends, sealing strips between adjacent tiles, and buffer protrusions on the outer surface. The inserts and holes are set towards the head wheel axle.
It improves the connection stability and overall performance of the head roller tiles, reduces wear, enhances structural strength and safety, extends service life, reduces noise and wear, and improves sealing and protective performance.
Smart Images

Figure CN223736894U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to steel wire hoist belt technical field, concretely relates to a head wheel tile suitable for steel wire hoist belt. BACKGROUND
[0002] In the operation process of steel wire hoist belt, head wheel tile plays a key role. Although the head wheel tile in the prior art solves the problem of wear-resistant rubber replacement to some extent, there are still many deficiencies. Chinese patent CN204150558U discloses a head wheel tile suitable for steel wire hoist belt, the metal tile is arranged in the tile groove of the rubber tile, so that the rubber tile and the metal tile have a larger contact area, and the combination is more firm, effectively avoids the edge of the rubber tile and the metal tile from separating to form a gap and affecting use, and prolongs the service life of the head wheel tile. However, the head wheel body and the metal tile and the rubber tile are fixed by bolts towards the shaft center of the head wheel body, and the part of the bolt extending out will rub against the steel wire hoist belt, which is easy to cause wear of the steel wire hoist belt and affect its service life. SUMMARY
[0003] The technical problem to be solved by the utility model is that in view of the deficiencies in the prior art, a head wheel tile suitable for steel wire hoist belt is provided, which has small wear on the steel wire hoist belt and improves the service life thereof.
[0004] To solve the above technical problems, the technical scheme of the utility model is as follows:
[0005] A head wheel tile suitable for steel wire hoist belt, comprising a plurality of arc-shaped metal tiles arranged circumferentially around a head wheel body, an arc-shaped rubber tile is arranged on the outer side of the metal tile, an arc-shaped groove is arranged on the inner side of the rubber tile, and the shape of the arc-shaped groove is adapted to the shape of the metal tile.
[0006] The inner side of the metal tile is provided with a plurality of insertion sleeves, the arc-shaped groove is provided with a plurality of insertion rods adapted to the insertion sleeves, the insertion rods are sleeved in the corresponding insertion sleeves, the circumferential direction of the head wheel body is provided with a plurality of insertion holes adapted to the insertion sleeves, the axial direction of the head wheel body is provided with a plurality of fixing holes penetrating through the corresponding insertion holes, the insertion sleeves and the insertion rods, and the fixing holes are provided with fixing bolts.
[0007] As an improved technical scheme, the plurality of insertion sleeves and the insertion holes are arranged towards the shaft center of the head wheel body.
[0008] As an improved technical scheme, the two ends of the rubber tile are provided with annular stop blocks, and the inner sides of the two stop blocks are respectively abutted against the two ends of the head wheel body.
[0009] As an improved technical scheme, the stop block is provided with a positioning hole adapted to the plurality of fixing holes.
[0010] The two adjacent metal tiles are provided with a sealing rubber strip.
[0011] The sealing rubber strip is a silica rubber sealing rubber strip with activated carbon particles.
[0012] The cross section of the sealing rubber strip is trapezoidal, the upper base width between the two adjacent sealing rubber strips is smaller than the width of the metal tile, and the lower base width between the two adjacent sealing rubber strips is larger than the width of the metal tile.
[0013] The outer surface of the rubber tile is provided with a plurality of buffer protrusions arranged at intervals in the circumferential direction.
[0014] The buffer protrusion is a hemispherical buffer protrusion, the height of the buffer protrusion is 5-10mm, and the distance between the two adjacent buffer protrusions is 20-50mm.
[0015] Due to the adoption of the above technical scheme, the beneficial effects of the utility model are:
[0016] The utility model relates to a head wheel tile suitable for steel wire hoisting belt, including a plurality of circumferential arrangement's arc metal tile of head wheel wheel body, the outside of metal tile is equipped with arc rubber tile, the inside of rubber tile is equipped with arc groove, the shape of arc groove is adapted to the shape of metal tile, the inside of metal tile is equipped with a plurality of insertion tube, the inside of arc groove is equipped with with a plurality of insertion tube adaptation's insertion rod, the insertion rod is covered in corresponding insertion tube, the circumferential of head wheel wheel body is equipped with a plurality of with insertion tube adaptation's insertion hole, the axial of head wheel wheel body is equipped with a plurality of fixed hole that passes through corresponding insertion hole, insertion tube and insertion rod, the fixed hole is equipped with fixed bolt. The cooperation design of insertion tube and insertion rod can accurately position metal tile and rubber tile during installation, ensure that the two are closely attached, and the stability of the connection of the two is enhanced. In the head wheel operation process, the displacement or shaking of the rubber tile relative to the metal tile can be effectively prevented, thereby prolonging the service life of the rubber tile and the metal tile, and ensuring the overall performance stability of the head wheel tile. The fixed bolt passes through the insertion hole, the insertion tube and the insertion rod, and the metal tile, the rubber tile and the head wheel wheel body are firmly connected together. This connection mode can withstand large tension and torque, ensure that the head wheel tile does not loosen or fall off when rotating at high speed and bearing large load, improve the safety and reliability of the head wheel operation. At the same time, the wear of the steel wire hoisting belt is small, and the service life is greatly improved.
[0017] The plurality of plug-in sleeves and the plug-in holes are all arranged towards the shaft center of the head wheel body.
[0018] The rubber tiles are provided with annular stoppers at both ends, and the inner sides of the two stoppers are respectively in abutment with both ends of the head wheel body.
[0019] The stoppers are provided with positioning holes corresponding to the plurality of fixing holes.
[0020] Sealing rubber strips are arranged between adjacent metal tiles.
[0021] The sealing rubber strips are silicon rubber sealing rubber strips with activated carbon particles.
[0022] The cross section of the sealing rubber strip is trapezoidal, the upper base width between two adjacent sealing rubber strips is less than the width of the metal tile, and the lower base width between two adjacent sealing rubber strips is greater than the width of the metal tile. The sealing rubber strip with the trapezoidal cross section can be better closely attached to the adjacent metal tile. The narrower upper base facilitates insertion into the gap between the adjacent metal tiles, and the wider lower base can provide a larger sealing area and enhance the sealing effect. This design makes the sealing rubber strip not easy to fall off after installation, effectively prevents dust and moisture from entering, and improves the sealing performance and protection performance of the head wheel.
[0023] A plurality of buffer protrusions are arranged on the outer surface of the rubber tile in the circumferential direction. The buffer protrusions can play a buffering role when the steel wire lifting belt contacts the rubber tile. When the steel wire lifting belt impacts the rubber tile, the buffer protrusions can absorb and disperse the impact force, reduce the direct pressure on the rubber tile, reduce the wear speed of the rubber tile, and prolong the service life of the rubber tile. At the same time, the buffering effect can also reduce the friction noise between the steel wire lifting belt and the rubber tile, and improve the working environment.
[0024] The buffer protrusions are semispherical buffer protrusions, the height of the buffer protrusions is 5-10 mm, and the distance between two adjacent buffer protrusions is 20-50 mm. The semispherical buffer protrusions have good mechanical properties and can uniformly disperse the impact force. The design of the height of 5-10 mm can provide sufficient buffer space without affecting the normal operation of the steel wire lifting belt. The arrangement of the distance of 20-50 mm between adjacent buffer protrusions can ensure that the buffer protrusions are uniformly distributed on the outer surface of the rubber tile, so that the entire rubber tile can effectively play a buffering role, and the uniformity and stability of the buffering effect are improved. BRIEF DESCRIPTION OF DRAWINGS
[0025] The utility model will be further explained in connection with the drawings and examples.
[0026] Figure 1 is the structure schematic diagram of the utility model embodiment;
[0027] Figure 2 is the sectional view of the utility model embodiment;
[0028] Figure 3 is Figure 1 the structure schematic diagram of the head wheel body;
[0029] Figure 4 is Figure 1 the structure schematic diagram of the rubber tile;
[0030] Figure 5 is Figure 1 the sectional view of the rubber tile;
[0031] Figure 6 is Figure 1 a structural diagram of a metal tile;
[0032] Wherein: 1, head wheel body; 2, metal tile; 3, rubber tile; 4, arc-shaped groove; 5, insertion cylinder; 6, insertion rod; 7, insertion hole; 8, fixing hole; 9, fixing bolt; 10, stop block; 11, positioning hole; 12, sealing rubber strip; 13, buffer protrusion. DETAILED DESCRIPTION
[0033] The utility model is further described below in combination with the drawings and examples.
[0034] As Figures 1-6 shown, a head wheel tile suitable for steel wire lifting belt, comprising a plurality of circumferentially arranged arc-shaped metal tiles 2 around the head wheel body 1, the outer side of the metal tile 2 is provided with arc-shaped rubber tile 3, the inner side of the rubber tile 3 is provided with arc-shaped groove 4, the shape of the arc-shaped groove 4 is adapted to the shape of the metal tile 2;The inner side of the metal tile 2 is provided with a plurality of insertion cylinders 5, the arc-shaped groove 4 is provided with a plurality of insertion rods 6 adapted to the insertion cylinder 5, the insertion rod 6 is sleeved in the corresponding insertion cylinder 5, the circumferential direction of the head wheel body 1 is provided with a plurality of insertion holes 7 adapted to the insertion cylinder 5, the axial direction of the head wheel body 1 is provided with a plurality of fixing holes 8 penetrating through the corresponding insertion hole 7, the insertion cylinder 5 and the insertion rod 6, the fixing hole 8 is provided with fixing bolt 9. The cooperation of the insertion cylinder 5 and the insertion rod 6 can accurately position the metal tile 2 and the rubber tile 3 during installation, ensure that the two are closely attached, and enhance the stability of the connection between the two. During the operation of the head wheel, the displacement or shaking of the rubber tile 3 relative to the metal tile 2 can be effectively prevented, thereby prolonging the service life of the rubber tile 3 and the metal tile 2 and ensuring the overall performance stability of the head wheel tile. The metal tile 2, the rubber tile 3 and the head wheel body 1 are firmly connected together by the fixing bolt 9 penetrating through the insertion hole 7, the insertion cylinder 5 and the insertion rod 6. This connection mode can withstand a large tensile force and torque, ensuring that the head wheel tile will not loosen or fall off when rotating at high speed and bearing a large load, improving the safety and reliability of the head wheel operation. At the same time, the wear of the steel wire lifting belt is small, greatly improving its service life.
[0035] A plurality of the insertion cylinder 5 and the insertion hole 7 are both arranged towards the axis of the head wheel body 1. The insertion cylinder 5 and the insertion hole 7 are arranged towards the axis, so that the fixing bolt 9 can better evenly transmit the stress of the head wheel tile to the entire head wheel body 1 after installation. Local stress concentration caused by uneven stress is avoided, the wear of the head wheel body 1 and the head wheel tile is reduced, and the overall structural strength and stability of the head wheel is improved.
[0036] The rubber tile 3 is provided with an annular stopper 10 at both ends, and the inner sides of the two stoppers 10 abut against the two ends of the head wheel body 1. The annular stopper 10 plays a limiting and protective role. On the one hand, it can prevent the rubber tile 3 from moving in the axial direction, ensuring that the rubber tile 3 always maintains the correct relative position with the head wheel body 1; on the other hand, the stopper 10 can block dust, debris and other foreign matter from entering the connection part of the head wheel tile and the head wheel body 1, reducing wear and failure caused by foreign matter invasion and prolonging the service life of the head wheel.
[0037] The stopper 10 is provided with a positioning hole 11 adapted to the fixing hole 8. The positioning hole 11 makes it more convenient and accurate to install the fixing bolt 9. The installer can quickly align the fixing hole 8 through the positioning hole 11, improving the installation efficiency and ensuring the installation accuracy, so as to ensure that the head wheel tile can be correctly installed on the head wheel body 1 and improve the assembly quality of the head wheel.
[0038] A sealing rubber strip 12 is arranged between the two adjacent metal tiles 2. The sealing rubber strip 12 can fill the gap between the adjacent metal tiles 2, preventing dust, moisture and other impurities from entering the inside of the head wheel. This helps to keep the inside of the head wheel clean, reduces failure caused by impurities wear, and improves the running stability and reliability of the head wheel. At the same time, the sealing rubber strip 12 can also play a certain buffering role, reducing the friction and collision noise between the metal tiles 2.
[0039] The sealing rubber strip 12 is a silica rubber sealing rubber strip 12 with activated carbon particles. Silica rubber has good elasticity, high and low temperature resistance and aging resistance, and can maintain stable sealing performance in different working environments. Activated carbon particles have adsorption effect, which can adsorb harmful gases, odors and small particles in the surrounding environment, further purifying the working environment inside the head wheel, reducing corrosion and pollution to the rubber tile 3 and the metal tile 2, and prolonging the service life of the head wheel tile.
[0040] The cross section of the sealing rubber strip 12 is trapezoidal, the upper base width between the two adjacent sealing rubber strips 12 is less than the width of the metal tile 2, and the lower base width between the two adjacent sealing rubber strips 12 is greater than the width of the metal tile 2. The trapezoidal cross section of the sealing rubber strip 12 can better fit closely with the adjacent metal tile 2. The narrower upper base facilitates insertion into the gap between the adjacent metal tiles 2, while the wider lower base provides a larger sealing area, enhancing the sealing effect. This design makes the sealing rubber strip 12 not easy to fall off after installation, effectively preventing dust and moisture from entering, and improving the sealing performance and protection performance of the head wheel.
[0041] A plurality of buffer protrusions 13 are arranged on the outer surface of the rubber tile 3 at intervals in the circumferential direction. The buffer protrusions 13 can play a buffering role when the steel wire lifting belt contacts the rubber tile 3. When the steel wire lifting belt impacts the rubber tile 3, the buffer protrusions 13 can absorb and disperse the impact force, reduce the direct pressure on the rubber tile 3, reduce the wear rate of the rubber tile 3, and prolong the service life of the rubber tile 3. At the same time, the buffering effect can also reduce the friction noise between the steel wire lifting belt and the rubber tile 3, and improve the working environment.
[0042] The buffer protrusions 13 are semispherical buffer protrusions 13, the height of the buffer protrusions 13 is 5-10mm, and the distance between adjacent two buffer protrusions 13 is 20-50mm. The semispherical buffer protrusions 13 have good mechanical properties and can uniformly disperse the impact force. The design of the height of 5-10mm can provide sufficient buffer space and will not affect the normal operation of the steel wire lifting belt. The arrangement of the distance of 20-50mm between adjacent buffer protrusions 13 can ensure that the buffer protrusions 13 are evenly distributed on the outer surface of the rubber tile 3, so that the entire rubber tile 3 can effectively play a buffering role and improve the uniformity and stability of the buffering effect.
[0043] It should be understood that the above embodiments are only used to illustrate the present application and not to limit the scope of the present application. Furthermore, it should be understood that after reading the content taught by the present application, those skilled in the art can make various modifications or changes to the present application, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
Claims
1. A head wheel tile suitable for steel wire hoisting belt, comprising a plurality of arc-shaped metal tiles arranged circumferentially around the head wheel body, and the outer side of the metal tile is provided with an arc-shaped rubber tile, characterized in that: The inner side of the rubber tile is provided with an arc-shaped groove, which is adapted to the shape of the metal tile; The inner side of the metal tile is provided with a plurality of insertion sleeves, and the arc-shaped groove is provided with a plurality of insertion rods adapted to the insertion sleeves, the insertion rods being sleeved in the corresponding insertion sleeves, the head wheel body being provided with a plurality of insertion holes adapted to the insertion sleeves in the circumferential direction, and the head wheel body being provided with a plurality of fixing holes penetrating through the corresponding insertion holes, insertion sleeves and insertion rods in the axial direction, and the fixing holes being provided with fixing bolts.
2. A head wheel segment for use with a steel cord hoist belt as defined in claim 1, characterized in that: The plurality of insertion sleeves and insertion holes are arranged towards the axial center of the head wheel body.
3. A head wheel segment for use with a steel cord hoist belt as defined in claim 1, characterized in that: The rubber tile is provided with annular stoppers at both ends, and the inner sides of the two stoppers are respectively abutted with both ends of the head wheel body.
4. A headwheel segment for use with a steel cord hoist belt as defined in claim 3, characterized in that: The stopper is provided with a positioning hole adapted to the plurality of fixing holes.
5. A head wheel segment for use with a steel cord hoist belt as defined in claim 1, wherein: A sealing rubber strip is arranged between the two adjacent metal tiles.
6. A headwheel segment for use in a steel cord hoisting belt according to claim 5, characterized in that: The sealing rubber strip is a silica rubber sealing rubber strip with activated carbon particles.
7. A headwheel segment for use in a steel cord hoisting belt according to claim 5, characterized in that: The cross section of the sealing rubber strip is trapezoidal, the upper base width between the two adjacent sealing rubber strips is smaller than the width of the metal tile, and the lower base width between the two adjacent sealing rubber strips is greater than the width of the metal tile.
8. A head wheel segment for use with a steel cord hoist belt as defined in claim 1, wherein: A plurality of buffer protrusions are arranged on the outer surface of the rubber tile in the circumferential direction.
9. A headwheel tile for use with a steel cord hoisting belt as claimed in claim 8, characterized in that: The buffer protrusion is a hemispherical buffer protrusion, the height of the buffer protrusion is 5-10mm, and the distance between the two adjacent buffer protrusions is 20-50mm.
Citation Information
Patent Citations
Head pulley tile applicable to steel wire elevator belt
CN204150558U