Belt carrier roller injected with lubricating grease at single end

Abstract

The utility model discloses a belt carrier roller with lubricating grease injected at a single end, which relates to the technical field of belt conveyors and comprises a main shaft, an outer shaft sleeve is arranged on the outer side of the main shaft, and a lubricating component is arranged in the main shaft. The lubricating assembly comprises two main shaft connecting columns, the two main shaft connecting columns are fixedly connected with the two ends of the main shaft correspondingly, a filling port is formed in the position, on one side of the main shaft, of the main shaft connecting column in a penetrating mode, one end of the filling port is slidably connected with a sealing plug, and an inner groove is formed in the main shaft. According to the utility model, the lubricating assembly is arranged, and lubricating grease is injected into a single end to realize the design of double-end lubrication of the carrier roller, so that bearings at two ends of the carrier roller are lubricated, the service life of the carrier roller bearings can be prolonged to the maximum extent, and the maintenance and replacement frequency is reduced, thereby effectively improving the use effect of the carrier roller; the practicability of the carrier roller is improved.

Description

Technical Field

[0001] This utility model relates to the field of belt conveyor technology, specifically a belt idler roller with single-end grease injection. Background Technology

[0002] Idler rollers are key components of belt conveyors, playing a crucial role in numerous fields. They are mainly used in the chemical industry, automobile manufacturing, electronics manufacturing, machinery processing, food processing, logistics and warehousing, and agricultural product harvesting and processing. Idler rollers are the load-bearing components that enable belt conveyors to operate, and they are also the most numerous key components on belt conveyors.

[0003] Existing belt idlers generally lack lubrication points. If damaged, they must be replaced after a shutdown, making them almost disposable parts. If the idler bearings are not lubricated for a long time, the idler shaft will eventually overheat, causing the bearing to seize. The belt will dry-rub against the surface of the idler outer sleeve until the sleeve is worn through. In more serious cases, the dry-rubbing will cause high temperatures and sparks, creating danger or safety hazards.

[0004] Based on this, a single-end grease-injecting belt roller is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content

[0005] The purpose of this invention is to provide a single-end grease-injecting belt roller to solve the problems in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A single-end grease-injecting belt roller includes a main shaft, an outer bushing disposed on the outside of the main shaft, and a lubrication assembly disposed inside the main shaft;

[0008] The lubrication assembly includes a spindle connecting column. There are two spindle connecting columns, which are fixedly connected to both ends of the spindle. A filling port is opened through the spindle connecting column on one side of the spindle. A sealing plug is slidably connected to one end of the filling port. An inner groove is opened inside the spindle. Several dispersing ports are arrayed on one side of the spindle. One end of each dispersing port is connected to the inner groove.

[0009] Based on the above technical solutions, this utility model also provides the following optional technical solutions:

[0010] In one alternative: a sealing plug is slidably disposed at both ends of the spindle.

[0011] In one alternative: a bearing is provided on the outer side of each of the sealing plugs.

[0012] In one alternative: a limiting groove is provided on the inner side of both ends of the outer bushing, and each limiting groove is slidably connected to the adjacent bearing.

[0013] In one alternative: an inner contact layer is provided on the inner side of the outer bushing, a reinforcing layer is provided on the outer side of the inner contact layer, and an outer wear-resistant layer is provided on the outer side of the reinforcing layer.

[0014] In one alternative: the outer wear-resistant layer is made of carbon steel, and several anti-slip grooves are arrayed on the outer side of the outer wear-resistant layer.

[0015] In one alternative, the reinforcing layer is made of stainless steel.

[0016] In one alternative: the inner contact layer is made of carbon fiber reinforced material.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] 1. This utility model, by setting a lubrication component, achieves double-end lubrication of the idler roller through single-end grease injection, avoiding the drawbacks of not actually adding lubricating oil or grease in the past. At the same time, it achieves the purpose of lubricating the bearings at both ends of the idler roller, which can maximize the service life of the idler roller bearings, reduce the frequency of maintenance and replacement, and thus effectively improve the use effect of this utility model and enhance the practicality of the idler roller.

[0019] 2. This utility model, through its detachable design, separates the outer bushing and the main shaft, so that when replacing them, it is not necessary to replace the whole thing; individual parts can be replaced, which effectively improves the performance and flexibility of this utility model.

[0020] 3. This utility model features an inner contact layer, etc. The outer wear-resistant layer is made of carbon steel and is galvanized or sprayed to improve its rust and corrosion resistance. The inner contact layer is made of carbon fiber reinforced material, which has excellent self-lubricating properties, wear resistance and corrosion resistance. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0022] Figure 2 This is an exploded view of the overall structure of this utility model.

[0023] Figure 3 This is a cross-sectional view of the main shaft structure of this utility model.

[0024] Figure 4 This is a schematic diagram of the outer bushing structure of this utility model.

[0025] Figure label annotations: 1. Outer bushing; 2. Main shaft; 3. Limiting groove; 4. Main shaft connecting column; 5. Bearing; 6. Snap ring; 7. Sealing plug; 8. Filling port; 9. Inner groove; 10. Dispersion port; 11. Outer wear-resistant layer; 12. Anti-slip groove; 13. Reinforcing layer; 14. Inner contact layer. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0027] In one embodiment, such as Figures 1-4 As shown, a single-end grease-injecting belt roller includes a main shaft 2, an outer bushing 1 is provided on the outside of the main shaft 2, and a lubrication assembly is provided inside the main shaft 2.

[0028] The lubrication assembly includes a spindle connecting post 4. There are two spindle connecting posts 4, which are fixedly connected to both ends of the spindle 2 respectively. A filling port 8 is opened through the spindle connecting post 4 on one side of the spindle 2. A sealing plug 7 is slidably connected to one end of the filling port 8. An inner groove 9 is opened inside the spindle 2. A plurality of dispersion ports 10 are arrayed on one side of the spindle 2. One end of the dispersion port 10 is connected to the inner groove 9.

[0029] In this embodiment, when in use, the sealing plug 7 is opened, and the grease is poured into the inner groove 9 through the filling port 8. Through the rotation of the main shaft 2, the grease is thrown out between the main shaft 2 and the outer bushing 1 by centrifugal force through the dispersion port 10, and then flows to both ends of the main shaft 2 to achieve lubrication.

[0030] In one embodiment, such as Figure 2 As shown, a sealing plug 7 is slidably disposed at both ends of the main shaft 2.

[0031] In one embodiment, such as Figure 2 As shown, each of the sealing plugs 7 has a bearing 5 on its outer side.

[0032] In one embodiment, such as Figure 2 As shown, a limiting groove 3 is provided on the inner side of both ends of the outer bushing 1. Each limiting groove 3 is slidably connected to the adjacent bearing 5. The main shaft 2 is passed through the inside of the outer bushing 1. Then, a retaining ring 6 is installed on the main shaft connecting column 4. Then, the bearing 5 is installed between the sealing plug 7 and the limiting groove 3 to complete the overall installation.

[0033] In one embodiment, such as Figure 4 As shown, an inner contact layer 14 is provided on the inner side of the outer bushing 1, a reinforcing layer 13 is provided on the outer side of the inner contact layer 14, and an outer wear-resistant layer 11 is provided on the outer side of the reinforcing layer 13.

[0034] In one embodiment, such as Figure 4 As shown, the outer wear-resistant layer 11 is made of carbon steel. The surface of the outer wear-resistant layer 11 is galvanized or sprayed to improve its rust and corrosion resistance. Several anti-slip grooves 12 are arrayed on the outer side of the outer wear-resistant layer 11.

[0035] In one embodiment, such as Figure 4 As shown, the reinforcing layer 13 is made of stainless steel.

[0036] In one embodiment, such as Figure 4 As shown, the inner contact layer 14 is made of carbon fiber reinforced material, which has excellent self-lubricating properties, wear resistance and corrosion resistance.

[0037] The above embodiment discloses a single-end grease-injecting belt roller. The main shaft 2 passes through the inside of the outer bushing 1, and then a retaining ring 6 is installed on the main shaft connecting column 4. The bearing 5 is then installed between the sealing plug 7 and the limiting groove 3 to complete the overall installation. In use, the sealing plug 7 is opened, and grease is poured into the inner groove 9 through the filling port 8. With the rotation of the main shaft 2, the grease is thrown out through the dispersion port 10 by centrifugal force between the main shaft 2 and the outer bushing 1, and then flows to both ends of the main shaft 2 to achieve lubrication. The outer wear-resistant layer 11 is made of carbon steel and the surface is galvanized or sprayed to improve rust prevention and corrosion resistance. The inner contact layer 14 is made of carbon fiber reinforced material, which has excellent self-lubricating properties, wear resistance and corrosion resistance.

[0038] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A single-end injection lubricating grease belt roller, comprising a main shaft (2), an outer shaft sleeve (1) arranged outside the main shaft (2), and a lubricating assembly arranged inside the main shaft (2). characterized in that The lubricating assembly comprises two main shaft connecting columns (4) arranged in common and fixedly connected with two ends of the main shaft (2), respectively, a filling port (8) is arranged through the main shaft connecting column (4) on one side of the main shaft (2), a sealing plug (7) is slidably connected with one end of the filling port (8), an inner groove (9) is arranged inside the main shaft (2), and a plurality of dispersion ports (10) are arrayed on one side of the main shaft (2) and connected with the inner groove (9) at one end.

2. A single end, grease injected, belt idler as defined in claim 1 wherein, A sealing plug (7) is slidably arranged at each end of the main shaft (2).

3. A single end, grease injected, belt idler as defined in claim 2 wherein, A bearing (5) is arranged outside each sealing plug (7).

4. A single end, grease injected belt idler as defined in claim 1 wherein, A limiting groove (3) is arranged inside each end of the outer shaft sleeve (1), and each limiting groove (3) is slidably connected with the adjacent bearing (5).

5. A single end, grease injected belt idler as defined in claim 1 wherein, An inner contact layer (14) is arranged inside the outer shaft sleeve (1), an outer reinforcing layer (13) is arranged outside the inner contact layer (14), and an outer wear-resistant layer (11) is arranged outside the outer reinforcing layer (13).

6. A single end, grease injected belt idler as defined in claim 5 wherein, The outer wear-resistant layer (11) is made of carbon steel, and a plurality of anti-skid grooves (12) are arrayed outside the outer wear-resistant layer (11).

7. A single end, grease injected belt idler as defined in claim 5 wherein, The outer reinforcing layer (13) is made of stainless steel.

8. A single end, grease injected belt idler as defined in claim 5 wherein, The inner contact layer (14) is made of carbon fiber reinforced material.

Images