Take-up device for copper-plated wires
By designing an adjustment module for the copper-plated wire take-up device and a cylinder-driven limit adjustment wheel, the problem of the infeed position being unable to be adjusted during the copper-plated wire take-up process was solved, achieving smooth winding and efficient take-up of the copper-plated wire.
Patent Information
- Application Number
- CN202423268072.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-27
AI Technical Summary
In existing copper-plated wire take-up devices, as the wire diameter increases during the take-up process, the wire inlet position cannot be adjusted, leading to an increased possibility of wire jamming and affecting take-up efficiency.
A copper-plated wire take-up device was designed, comprising a take-up bracket, an adjustment module, and a limit adjustment wheel driven by a cylinder. The height and position of the copper-plated wire are adjusted by the cylinder to ensure that the copper-plated wire is smoothly wound on the I-beam wheel.
This achieves smoothness and stability in the copper-plated wire take-up process, avoids wire jamming, and improves take-up efficiency.
Smart Images
Figure CN223737375U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of copper-plated wire production technology, and in particular to a take-up device for copper-plated wire. Background Technology
[0002] Copper-plated wire is made by drawing iron wire using a wire drawing machine, and then applying copper plating or electroplating to the surface of the iron wire to fix metallic copper onto the surface. This gives the iron wire good corrosion and oxidation resistance as well as electrical conductivity.
[0003] After the copper-plated wire is produced, it needs to be taken up onto the I-beam reel by a take-up device for easy transfer and use. In the existing take-up device, as the take-up time increases, the diameter of the wire on the I-beam reel gradually increases, and the corresponding wire inlet position cannot be adjusted accordingly, which may lead to wire jamming and affect take-up efficiency. Utility Model Content
[0004] The purpose of this utility model is to provide a take-up device for copper-plated wire, which makes the take-up of copper-plated wire smoother.
[0005] To achieve the above objectives, the technical solution of this utility model is as follows:
[0006] A take-up device for copper-plated wire includes a take-up bracket, a take-up module is provided on the take-up bracket, an adjustment module is provided in front of the take-up module, and the take-up module includes a first docking pin and a second docking pin.
[0007] The adjustment module includes a first support plate and a second support plate symmetrically arranged with respect to the first support plate. A plurality of sliding support rods are provided between the first support plate and the second support plate. A support plate is slidably mounted on the sliding support rods. A limiting frame is movably mounted on the support plate. A first limiting adjustment wheel and a second limiting adjustment wheel are rotatably mounted within the limiting frame. The second limiting adjustment wheel is located below the first limiting adjustment wheel.
[0008] As an improvement, a first adjusting cylinder is provided vertically upward below the support plate, and the limiting frame is fixedly connected to the piston rod of the first adjusting cylinder.
[0009] As an improvement: a second adjusting cylinder is horizontally provided on the second support plate, and the piston rod of the second adjusting cylinder is fixedly connected to the right side of the support plate.
[0010] As an improvement, two corresponding arc-shaped cleaning plates are fixed inside the limiting frame, and cleaning brushes are provided on the inner wall of the arc-shaped cleaning plates.
[0011] As an improvement: the first docking pin is fixed on the rotor of the rotating motor, the rotating motor is fixed between the first limiting plate and the second limiting plate, the first limiting plate and the second limiting plate are slidably locked in the first support frame, and a first telescopic cylinder is provided on the left side of the first support frame, the piston rod of the first telescopic cylinder is fixedly connected to the first limiting plate;
[0012] A first height adjustment cylinder is provided vertically upward at a position on the take-up bracket opposite to the first support frame, and the piston rod of the first height adjustment cylinder is fixedly connected to the first support frame.
[0013] As an improvement, the first support frame is slidably engaged inside the first portal-shaped limiting frame.
[0014] As an improvement: the second docking pin is rotatably mounted on the third limiting plate, the third limiting plate is slidably locked in the second support frame, and a second telescopic cylinder is provided on the right side of the second support frame, the piston rod of the second telescopic cylinder is fixedly connected to the third limiting plate;
[0015] A second height adjustment cylinder is provided vertically upward at a position opposite to the second support frame on the take-up bracket, and the piston rod of the second height adjustment cylinder is fixedly connected to the second support frame.
[0016] As an improvement, the second support frame is slidably engaged inside the second portal frame.
[0017] In summary, this utility model has the following beneficial effects:
[0018] 1. The height of the first and second limit adjustment wheels can be adjusted by the first adjustment cylinder, so that the wire feeding height of the copper-plated wire can gradually increase as the diameter of the wound wire increases. The second adjustment cylinder is used to adjust the left and right positions of the first and second limit adjustment wheels of the copper-plated wire, thereby adjusting the left and right wire feeding positions of the copper-plated wire. Through the above operation, the copper-plated wire can be smoothly wound on the I-beam.
[0019] 2. The first height adjustment cylinder and the second height adjustment cylinder can adjust the height of the first docking pin and the second docking pin respectively, thereby facilitating the placement and removal of the I-beam wheel. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in this utility model, the accompanying drawings used in the description of the embodiments or prior art will be briefly introduced below.
[0021] Figure 1 A schematic diagram of the overall structure of a copper-plated wire take-up device. Figure 1 ;
[0022] Figure 2A schematic diagram of the overall structure of a copper-plated wire take-up device. Figure 1 ;
[0023] The components include: 1. Take-up bracket; 2. First docking pin; 3. Second docking pin; 4. First support plate; 5. Second support plate; 6. Sliding support rod; 7. Support plate; 8. Limiting frame; 9. First limiting adjustment wheel; 10. Second limiting adjustment wheel; 11. First adjusting cylinder; 12. Second adjusting cylinder; 13. Arc-shaped cleaning plate; 14. Cleaning brush; 15. Rotating motor; 16. First limiting plate; 17. Second limiting plate; 18. First support frame; 19. First height adjustment cylinder; 20. First portal-shaped limiting frame; 21. First telescopic cylinder; 22. Third limiting plate; 23. Second support frame; 24. Second telescopic cylinder; 25. Second height adjustment cylinder; 26. Second portal-shaped limiting frame. Detailed Implementation
[0024] The present invention will now be described in further detail with reference to the accompanying drawings.
[0025] Please refer to Figures 1-2 A take-up device for copper-plated wire includes a take-up bracket 1, a take-up module is provided on the take-up bracket 1, and an adjustment module is provided in front of the take-up module. The take-up module includes a first docking pin 2 and a second docking pin 3.
[0026] The adjustment module includes a first support plate 4 and a second support plate 5 symmetrically arranged with respect to the first support plate 4. A plurality of sliding support rods 6 are provided between the first support plate 4 and the second support plate 5. A support plate 7 is slidably arranged on the sliding support rods 6. A limiting frame 8 is movably arranged on the support plate 7. A first limiting adjustment wheel 9 and a second limiting adjustment wheel 10 are rotatably arranged within the limiting frame 8. The second limiting adjustment wheel 10 is located below the first limiting adjustment wheel 9.
[0027] In this embodiment, the height of the first limiting adjustment wheel 9 and the second limiting adjustment wheel 10 can be adjusted by the first adjusting cylinder 11, so that the wire entry height of the copper-plated wire can gradually increase as the diameter of the wound wire increases. The second adjusting cylinder 12 is used to adjust the left and right positions of the first limiting adjustment wheel 9 and the second limiting adjustment wheel 10 of the copper-plated wire, thereby realizing the adjustment of the left and right entry positions of the copper-plated wire. Through the above operation, the copper-plated wire can be smoothly wound on the I-beam.
[0028] A first adjusting cylinder 11 is vertically upwardly positioned below the support plate 7, and a limiting frame 8 is fixedly connected to the piston rod of the first adjusting cylinder 11. A second adjusting cylinder 12 is horizontally positioned on the second support plate 5, and the piston rod of the second adjusting cylinder 12 is fixedly connected to the right side of the support plate 7.
[0029] Two corresponding arc-shaped cleaning plates 13 are fixed inside the limiting frame 8, and cleaning brushes 14 are provided on the inner walls of the arc-shaped cleaning plates 13. In this embodiment, the cleaning brushes 14 can be used to remove dust and other debris adhering to the surface of the copper-plated wire.
[0030] The first docking pin 2 is fixed on the rotor of the rotating motor 15. The rotating motor 15 is fixed between the first limiting plate 16 and the second limiting plate 17. The first limiting plate 16 and the second limiting plate 17 are both slidably engaged within the first support frame 18. A first telescopic cylinder 21 is provided on the left side of the first support frame 18, and the piston rod of the first telescopic cylinder 21 is fixedly connected to the first limiting plate 16. A first height adjusting cylinder 19 is provided vertically upward on the take-up bracket 1 at a position opposite to the first support frame 18, and the piston rod of the first height adjusting cylinder 19 is fixedly connected to the first support frame 18. The first support frame 18 is slidably engaged inside the first portal-shaped limiting frame 208.
[0031] The second docking pin 3 is rotatably mounted on the third limiting plate 22, which is slidably engaged within the second support frame 23. A second telescopic cylinder 24 is located on the right side of the second support frame 23, with its piston rod fixedly connected to the third limiting plate 22. A second height adjusting cylinder 25 is vertically upwardly mounted on the take-up bracket 1 at a position opposite to the second support frame 23, with its piston rod fixedly connected to the second support frame 23. The second support frame 23 is slidably engaged within the second portal-shaped limiting frame 268.
[0032] In this embodiment, the first height adjustment cylinder 19 and the second height adjustment cylinder 25 can adjust the height of the first docking pin 2 and the second docking pin 3 respectively, thereby facilitating the placement and removal of the I-beam wheel.
[0033] Furthermore, the arrangement of the first support frame 18, the second support frame 23, the first gate-shaped limiting frame 208, and the second gate-shaped limiting frame 268 can improve the transmission stability of the entire take-up module.
[0034] Working principle: The I-beam wheel is placed between the first docking pin 2 and the second docking pin 3. The heights of the first docking pin 2 and the second docking pin 3 are adjusted by the first height adjustment cylinder 19 and the second height adjustment cylinder 25, so that the first docking pin 2 and the second docking pin 3 correspond to the limiting holes on the I-beam wheel. Then, the first telescopic cylinder 21 and the second telescopic cylinder 24 are activated to insert the first docking pin 2 and the second docking pin 3 into the limiting holes on the I-beam wheel. The first height adjustment cylinder 19 and the second height adjustment cylinder 25 are activated again to move the I-beam wheel to a certain height to facilitate the winding of the copper-plated wire.
[0035] The copper-plated wire is then passed between the first limit adjustment wheel 9 and the second limit adjustment wheel 10, and then limited to the I-beam wheel. The rotating motor 15 is started to drive the I-beam wheel to rotate, and the copper-plated wire is wound up.
[0036] During the winding process, the height of the first limit adjustment wheel 9 and the second limit adjustment wheel 10 are adjusted by the first adjustment cylinder 11, so that the wire entry height of the copper-plated wire can gradually increase as the diameter of the wire body on the winding I-beam increases. That is, during winding, the wire entry height of the copper-plated wire is always relatively flush with the tangent height of the top of the wire body on the I-beam. The second adjustment cylinder 12 is used to adjust the left and right positions of the first limit adjustment wheel 9 and the second limit adjustment wheel 10 of the copper-plated wire, thereby realizing the adjustment of the left and right entry positions of the copper-plated wire.
[0037] After the line is taken up, activate the first height adjustment cylinder 19 and the second height adjustment cylinder 25 to place the H-beam reel on the line take-up bracket 1. Then activate the first telescopic cylinder 21 and the second telescopic cylinder 24 to pull the first docking pin 2 and the second docking pin 3 out of the limiting hole on the H-beam reel.
[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it; although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications can still be made to the specific implementation of this utility model or equivalent substitutions can be made to some technical features without departing from the spirit of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the technical solution claimed by this utility model.
Claims
1. A take-up device for copper-plated wire, characterized in that Including a take-up support, a take-up module is arranged on the take-up support, an adjusting module is arranged in front of the take-up module, the take-up module comprises a first docking contact pin and a second docking contact pin; The adjusting module comprises a first support vertical plate and a second support vertical plate symmetrically arranged with the first support vertical plate, a plurality of sliding support rods are arranged between the first support vertical plate and the second support vertical plate, a support plate is slidably arranged on the sliding support rod, a limiting frame is movably arranged on the support plate, a first limiting adjustment wheel and a second limiting adjustment wheel are rotatably arranged in the limiting frame, and the second limiting adjustment wheel is located below the first limiting adjustment wheel.
2. The take-up device for copper-plated wire according to claim 1, characterized in that A first adjusting cylinder is vertically arranged below the support plate and extends upwardly.
3. The take-up device for copper-plated wire according to claim 1, characterized in that, A second adjusting cylinder is horizontally arranged on the second support vertical plate, and a piston rod of the second adjusting cylinder is fixedly connected to the right side of the support plate.
4. The take-up device for copper-plated wire according to claim 1, characterized in that, Two arc-shaped cleaning plates are fixedly arranged in the limiting frame in a corresponding manner, and cleaning brushes are arranged on inner walls of the arc-shaped cleaning plates.
5. The take-up device for copper-plated wire according to claim 1, characterized in that, The first docking contact pin is fixed to a rotor of a rotating motor, the rotating motor is fixed between a first limiting plate and a second limiting plate, the first limiting plate and the second limiting plate are slidably clamped in a first support frame, a first telescopic cylinder is arranged on the left side of the first support frame, and a piston rod of the first telescopic cylinder is fixedly connected to the first limiting plate. A first height adjusting cylinder is vertically arranged upwardly on the take-up support opposite to the first support frame, and a piston rod of the first height adjusting cylinder is fixedly connected to the first support frame.
6. The take-up device for copper-plated wire according to claim 5, characterized in that The first support frame is slidably clamped in the first door-shaped limiting frame.
7. The take-up device for copper-plated wire according to claim 1, characterized in that, The second docking contact pin is rotatably arranged on a third limiting plate, the third limiting plate is slidably clamped in a second support frame, a second telescopic cylinder is arranged on the right side of the second support frame, and a piston rod of the second telescopic cylinder is fixedly connected to the third limiting plate. A second height adjusting cylinder is vertically arranged upwardly on the take-up support opposite to the second support frame, and a piston rod of the second height adjusting cylinder is fixedly connected to the second support frame.
8. The take-up device for copper-plated wire according to claim 7, characterized in that The second support frame is slidably clamped in the second door-shaped limiting frame.