Adjustable winding device for PU coil production

By designing an adjustable winding device for PU yarn production, and utilizing a cleaning component consisting of a cleaning sponge and a rubber scraper, the problems of insulation layer damage and uneven winding caused by dust and debris on the yarn were solved, achieving clean and uniform winding of the yarn.

CN223737386UActive Publication Date: 2025-12-30SHENZHEN TONGTAIXIANG SPECIAL WIRE & CABLE CO LTD
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Patent Information

Application Number
CN202520352734.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2025-12-30
Estimated Expiration
2035-03-03

AI Technical Summary

Technical Problem

During the production of PU windings, dust and debris adhering to the winding line can easily damage the insulation layer, increasing the risk of short circuits and leakage, while also affecting the winding tightness and neatness. Existing equipment is difficult to clean and adjust effectively.

Method used

A winding device comprising a mounting bracket, a cleaning component, and a cleaning box was designed. The cleaning component consists of a cleaning sponge and a rubber scraper. Its position is adjusted by a drive structure to achieve cleaning and uniform winding of the wire, adapting to wires of different diameters.

Benefits of technology

It effectively cleans wires, reduces the probability of insulation damage, ensures tightness and neatness of winding, and ensures smooth winding of wires, adapting to the cleaning needs of wires of different diameters.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an adjustable winding device for PU (polyurethane) coil production, which relates to the technical field of winding, and comprises a mounting base, a driving structure is fixedly mounted at the upper end of the mounting base, a mounting frame is fixedly mounted on the driving structure, the mounting frame consists of a bottom plate, a mounting box and a clamping block, the mounting box is fixedly mounted at the upper end of the bottom plate, and the clamping block is fixedly mounted on the mounting box. The two clamping blocks are symmetrically and fixedly installed at the two ends of the installation box, the cleaning assembly is installed in the installation box and composed of cleaning sponge and two rubber scraping plates, the cleaning sponge is located between the two rubber scraping plates, and the cleaning box is installed on the installation frame. According to the wire winding device, wires to be wound together can be cleaned, so that the wires can be kept in a clean state when being wound together, the probability that insulating layers of the wires are damaged by sundries can be further reduced, meanwhile, the winding compactness and uniformity of the wires can be ensured, and the wires can be smoothly wound together.
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Description

TECHNICAL FIELD

[0001] The utility model relates to winding technical field especially relates to an adjustable PU wire production winding device. BACKGROUND

[0002] PU wire usually refers to the wire made of polyurethane material. Polyurethane is a kind of high molecular material with excellent physical and chemical properties, and is widely used in many fields due to its good wear resistance, tear strength, weather resistance and stretchability. PU wire shows excellent performance in the field of wire and cable, especially as the sheath material of special cable. In the process of PU wire production, in order to facilitate the storage and transportation of wire, winding equipment is often used to wind the wire into a roll shape. However, in the process of winding the wire, dust and sundries are often attached to the wire. If they are not cleaned, the dust and sundries are easy to be wound together with the wire. At this time, the sundries may damage the surface of the wire, cause the insulation layer to be damaged, increase the risk of short circuit and electric leakage, and the attached material will increase the diameter of the wire, affect the tightness and neatness of winding, and even may cause winding difficulty or cannot be carried out smoothly, so a kind of adjustable PU wire production winding device is needed to solve the above problems. SUMMARY

[0003] The main purpose of the utility model is to provide an adjustable PU wire production winding device, which can effectively solve the problems in the background art.

[0004] To achieve the above purpose, the technical scheme adopted by the utility model is:

[0005] An adjustable PU wire production winding device, comprising a mounting base, a driving structure fixedly installed at the upper end of the mounting base, an installation rack fixedly installed on the driving structure, the installation rack being composed of a bottom plate, an installation box and a clamping block, the installation box being fixedly installed at the upper end of the bottom plate, the clamping block being symmetrically fixedly installed at both ends of the installation box, a cleaning assembly being installed in the installation box, the cleaning assembly being composed of a cleaning sponge and a rubber scraper, the rubber scraper being provided with two, the cleaning sponge being located between the two rubber scrapers, a cleaning box being installed on the installation rack, the cleaning box being composed of a connecting plate, a U-shaped clamping plate, a mesh plate and a cleaning liquid box, the U-shaped clamping plate being symmetrically fixedly installed at the lower end of the connecting plate, the mesh plate being installed in the connecting plate, the cleaning liquid box being fixedly installed at the upper end of the connecting plate.

[0006] Preferably, a winding mechanism is fixedly installed at the upper end of the mounting base, and the driving structure is located in front of the winding mechanism.

[0007] Preferably, the driving structure is composed of a support frame, a motor, a screw rod and a moving block, the motor is fixedly installed on the support frame, the screw rod is rotatably installed on the support frame and is fixedly installed on the output shaft of the motor, and the moving block is installed on the screw rod.

[0008] Preferably, the bottom plate on the mounting frame is fixedly installed on the upper end of the moving block, the upper end of the mounting box is provided with a containing groove, two through holes are symmetrically formed in the wall bodies on the front and back of the mounting box, and the through holes are communicated with the containing groove.

[0009] Preferably, the cleaning assembly is installed in the containing groove, the cleaning sponge is provided with a first cleaning hole, the rubber scraper is provided with a second cleaning hole, and the first cleaning hole, the second cleaning hole and the through hole are coaxial.

[0010] Preferably, the U-shaped clamping plate on the cleaning box is sleeved on the clamping block, the connecting plate is located at the upper end of the mounting box, the connecting plate is provided with a through groove, the mesh plate is fixedly installed in the through groove, and the cleaning liquid box stores cleaning liquid.

[0011] Compared with the prior art, the utility model has the advantages of the following:

[0012] By setting the mounting frame, the cleaning assembly and the cleaning box, the wires that are about to be wound together can be cleaned, so that the wires can be kept relatively clean when being wound together, thereby reducing the probability that the wires are damaged by impurities, and the tightness and the neatness of the wires can be ensured, so that the wires can be smoothly wound together. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a whole structure schematic view of the utility model;

[0014] Figure 2 It is a structure schematic view of the driving structure, the mounting frame, the cleaning assembly and the cleaning box of the utility model;

[0015] Figure 3 It is a structure schematic view of the mounting frame and the cleaning assembly of the utility model;

[0016] Figure 4 It is a split view of the cleaning assembly of the utility model;

[0017] Figure 5 The split view of the cleaning box of the utility model.

[0018] In the figure: 1, mounting base; 2, drive structure; 3, mounting frame; 4, cleaning assembly; 5, cleaning box; 6, winding mechanism; 7, cleaning liquid box; 8, support frame; 9, motor; 10, screw rod; 11, moving block; 12, bottom plate; 13, mounting box; 14, clamping block; 15, containing groove; 16, perforation; 17, cleaning sponge; 18, rubber scraper; 19, first cleaning hole; 20, second cleaning hole; 21, connecting plate; 22, U-shaped clamping plate; 23, through slot; 24, mesh plate. DETAILED DESCRIPTION

[0019] In order to make the technical means, creation features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments.

[0020] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 As shown in the figure, a winding device for adjustable PU wire production, comprising a mounting base 1, the upper end of the mounting base 1 is fixedly installed with a drive structure 2, the drive structure 2 is fixedly installed with a mounting frame 3, the mounting frame 3 is composed of a bottom plate 12, a mounting box 13 and a clamping block 14, the mounting box 13 is fixedly installed at the upper end of the bottom plate 12, the clamping block 14 is two and symmetrically fixedly installed at both ends of the mounting box 13, a cleaning assembly 4 is installed in the mounting box 13, the cleaning assembly 4 is composed of a cleaning sponge 17 and a rubber scraper 18, the rubber scraper 18 is two, the cleaning sponge 17 is located between the two rubber scrapers 18, the mounting frame 3 is installed with a cleaning box 5, the cleaning box 5 is composed of a connecting plate 21, a U-shaped clamping plate 22, a mesh plate 24 and a cleaning liquid box 7, the U-shaped clamping plate 22 is two and symmetrically fixedly installed at the lower end of the connecting plate 21, the mesh plate 24 is installed in the connecting plate 21, the cleaning liquid box 7 is fixedly installed at the upper end of the connecting plate 21, the upper end of the mounting base 1 is fixedly installed with a winding mechanism 6, the drive structure 2 is located in front of the winding mechanism 6, in working, the winding mechanism 6 will wind the wire, at this time, the wire will first pass through the mounting frame 3 and the cleaning assembly 4, and the rubber scraper 18 on the cleaning assembly 4 will scrape and clean the wire, the cleaning sponge 17 will cooperate with the cleaning liquid flowing out of the cleaning box 5 to wipe and clean the wire, and finally the wire will be cleaned after passing through the mounting frame 3 and the cleaning assembly 4, when the wire passes through the mounting frame 3 and the cleaning assembly 4, the drive structure 2 can drive the mounting frame 3 and the cleaning assembly 4 to reciprocatingly move with the wire, so that the wire can be neatly and uniformly wound on the winding mechanism 6.

[0021] Thus, by setting the mounting frame 3, the cleaning assembly 4 and the cleaning box 5, the wire about to be wound together can be cleaned, so that the wire can be kept clean when wound together, thereby reducing the probability of the wire being damaged by impurities, and ensuring the tightness and neatness of the wire winding, so that the wire can be smoothly wound together. Meanwhile, the cleaning assembly 4 can be conveniently adjusted and replaced, so that the cleaning sponge 17 and the rubber scraper 18 with a pore size suitable for the diameter of the wire to be cleaned can be replaced according to the diameter of the wire to be cleaned, so that the mounting frame 3, the cleaning assembly 4 and the cleaning box 5 can clean wires of different diameters. By installing the mounting frame 3, the cleaning assembly 4 and the cleaning box 5 on the driving structure 2, the position of the mounting frame 3, the cleaning assembly 4 and the cleaning box 5 can be adjusted, so that the wire can be wound neatly and uniformly on the winding mechanism 6 after being cleaned.

[0022] Further, the driving structure 2 is composed of a support frame 8, a motor 9, a lead screw 10 and a moving block 11. The motor 9 is fixedly installed on the support frame 8, the lead screw 10 is rotatably installed on the support frame 8 and is fixedly installed on the output shaft of the motor 9, and the moving block 11 is installed on the lead screw 10. When the wire passes through the mounting frame 3 and the cleaning assembly 4 to be wound on the winding mechanism 6, the motor 9 on the driving structure 2 can drive the lead screw 10 to rotate, and the rotation of the lead screw 10 can make the moving block 11 move, so that the moving block 11 can drive the mounting frame 3, the cleaning assembly 4 and the cleaning box 5 to move, and the mounting frame 3 and the cleaning assembly 4 can drive the wire to move, so that the wire can be wound uniformly on the winding mechanism 6.

[0023] Further, the bottom plate 12 on the mounting frame 3 is fixedly installed on the upper end of the moving block 11, the upper end of the mounting box 13 is provided with a containing groove 15, two through holes 16 are symmetrically provided on the wall bodies on the front and rear sides of the mounting box 13, the through holes 16 are communicated with the containing groove 15, the cleaning assembly 4 is installed in the containing groove 15, the first cleaning hole 19 is provided on the cleaning sponge 17, the second cleaning hole 20 is provided on the rubber scraper 18, and the first cleaning hole 19, the second cleaning hole 20 and the through hole 16 are coaxial, the U-shaped clamping plate 22 on the cleaning box 5 is sleeved on the clamping block 14, the connecting plate 21 is located on the upper end of the mounting box 13, the through slot 23 is provided on the connecting plate 21, the mesh plate 24 is fixedly installed in the through slot 23, the cleaning liquid is stored in the cleaning liquid box 7, in use, the cleaning liquid can be added in the cleaning liquid box 7 on the cleaning box 5, in the use process, the cleaning liquid is affected by gravity and penetrates through the mesh holes of the mesh plate 24 and is immersed into the cleaning sponge 17 on the cleaning assembly 4, and the wire penetrates through the through hole 16, the first cleaning hole 19 and the second cleaning hole 20, in the process, the rubber scraper 18 on the front side first scrapes and cleans the wire, then the cleaning sponge 17 cooperates with the cleaning liquid to wipe and clean the wire, and finally the rubber scraper 18 on the rear side further scrapes and cleans the wire, at this time, the rubber scraper 18 can not only scrape off the dust and sundries attached to the wire, but also scrape off the cleaning liquid attached to the wire.

[0024] The above only describes preferred embodiments of the present application and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or equivalently replace some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application. The protection scope of the present application is defined by the appended claims and equivalents thereof.

Claims

1. An adjustable PU winding production winding device comprising a mounting base (1), characterized in that: The upper end of the mounting base (1) is fixedly installed with a driving structure (2), the driving structure (2) is fixedly installed with a mounting rack (3), the mounting rack (3) is composed of a bottom plate (12), a mounting box (13) and a clamping block (14), the mounting box (13) is fixedly installed at the upper end of the bottom plate (12), the clamping block (14) is two and is fixedly installed at the two ends of the mounting box (13), the mounting box (13) is installed with a cleaning assembly (4), the cleaning assembly (4) is composed of a cleaning sponge (17) and a rubber scraper (18), the rubber scraper (18) is two, the cleaning sponge (17) is located between the two rubber scrapers (18), the mounting rack (3) is installed with a cleaning box (5), the cleaning box (5) is composed of a connecting plate (21), a U-shaped clamping plate (22), a mesh plate (24) and a cleaning liquid box (7), the U-shaped clamping plate (22) is two and is fixedly installed at the lower end of the connecting plate (21), the mesh plate (24) is installed in the connecting plate (21), the cleaning liquid box (7) is fixedly installed at the upper end of the connecting plate (21).

2. The adjustable PU winding production winding device according to claim 1, characterized in that: The upper end of the mounting base (1) is fixedly installed with a winding mechanism (6), and the driving structure (2) is located in front of the winding mechanism (6).

3. The adjustable PU winding production winding device according to claim 2, characterized in that: The driving structure (2) is composed of a supporting frame (8), a motor (9), a lead screw (10) and a moving block (11), the motor (9) is fixedly installed on the supporting frame (8), the lead screw (10) is rotatably installed on the supporting frame (8), and the lead screw (10) is fixedly installed on the output shaft of the motor (9), and the moving block (11) is installed on the lead screw (10).

4. The adjustable PU winding production winding device according to claim 3, characterized in that: The bottom plate (12) on the mounting rack (3) is fixedly installed at the upper end of the moving block (11), the upper end of the mounting box (13) is provided with a containing groove (15), two through holes (16) are symmetrically arranged on the wall bodies at the front and back of the mounting box (13), and the through holes (16) are in communication with the containing groove (15).

5. The adjustable PU winding production winding device according to claim 4, characterized in that: The cleaning assembly (4) is installed in the containing groove (15), the cleaning sponge (17) is provided with a first cleaning hole (19), the rubber scraper (18) is provided with a second cleaning hole (20), and the first cleaning hole (19), the second cleaning hole (20) and the through hole (16) are coaxial.

6. The adjustable PU winding production winding device according to claim 5, characterized in that: The U-shaped clamping plate (22) on the cleaning box (5) is sleeved on the clamping block (14), the connecting plate (21) is located at the upper end of the mounting box (13), the connecting plate (21) is provided with a through groove (23), the mesh plate (24) is fixedly installed in the through groove (23), and the cleaning liquid box (7) contains cleaning liquid.