Raw material carbonization device for activated carbon production
By designing an activated carbon production device that includes a furnace body, a bearing cylinder, a wire mesh, and limiting components, the problem of cooling after high-temperature tapping was solved, enabling rapid tapping of activated carbon and improving production efficiency.
Patent Information
- Application Number
- CN202423023208.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-09
AI Technical Summary
In current activated carbon production, activated carbon produced at high temperatures needs to be cooled before it can be unloaded, which leads to a decrease in production efficiency.
A raw material carbonization device was designed, comprising a furnace body, a bearing cylinder, a wire mesh, a roller sleeve, and a limiting component. The limiting component connects the rotating shaft and the threaded rod, enabling the bearing cylinder to move within the furnace body. The roller sleeve rotates against the inner wall of the furnace body, ensuring the smooth discharge of activated carbon.
It improves the production efficiency of activated carbon, reduces cooling time, and increases output.
Smart Images
Figure CN223737713U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of activated carbon production, specifically to a raw material carbonization device for activated carbon production. Background Technology
[0002] Activated carbon is a black, porous solid carbonaceous material. Its main component is carbon, and it also contains small amounts of oxygen, hydrogen, sulfur, nitrogen, chlorine and other elements. Structurally, it is irregularly arranged with fine pores between the cross-links. When activated, it produces carbon structure defects, resulting in low bulk density and a large specific surface area, which gives it strong adsorption performance. It is a widely used industrial adsorbent.
[0003] Currently, in the process of activated carbon production, the raw materials are piled up inside the carbonization furnace for carbonization. However, after carbonization, the activated carbon exiting the furnace is at a high temperature and needs to be cooled for a period of time before being unloaded, which leads to a decrease in the output of activated carbon production. To address this issue, we propose a raw material carbonization device for activated carbon production. Utility Model Content
[0004] The purpose of this invention is to provide a raw material carbonization device for activated carbon production, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a raw material carbonization device for activated carbon production, comprising a furnace body, a sealing plate rotatably connected to the outer side of the furnace body, a bearing cylinder inserted into the furnace body, an opening groove on the outer side of the bearing cylinder, a wire mesh fixedly installed in the opening groove, a ring mesh fixedly connected to the bearing cylinder, a fixing block fixedly installed on the ring mesh, a guide plate fixedly installed on the inner wall of the furnace body, a connecting plate provided on one side of the guide plate, the connecting plate fixedly installed on the outer side of the bearing cylinder, a shaft fixedly installed on the connecting plate, a roller sleeve sleeved on the outer side of the shaft, the outer side of the roller sleeve abutting against the inner wall of the furnace body, a rotating shaft rotatably connected to the outer side of the fixing block, a baffle fixedly installed on the outer side of the rotating shaft, the baffle abutting against the inner wall of the furnace body, the rotating shaft inserted into a threaded hole on the outer side of the furnace body, and a threaded rod connected to the rotating shaft through a limiting member.
[0006] As a further preferred embodiment of this technical solution, the wire mesh is evenly spaced on the inner wall of the opening groove, and two sets of wire mesh are provided, with the two sets of wire mesh arranged from the inside to the outside inside the opening groove.
[0007] As a further preferred embodiment of this technical solution, the roller sleeves are evenly spaced on the outer side of the bearing cylinder, the roller sleeves are made of steel, and the wire mesh is woven from steel.
[0008] As a further preferred embodiment of this technical solution, a groove is provided on the outer side of the threaded rod, a slider is inserted into the groove, an outer ring is fixedly connected to the outer side of the slider, the outer ring is located on the outer side of the threaded rod, and handles are provided at equal intervals on the outer side of the outer ring.
[0009] As a further preferred embodiment of this technical solution, the outer side of the slider abuts against the inner wall of the groove, and the threaded rod and the threaded hole are connected by a fine-tooth thread engagement.
[0010] As a further preferred embodiment of this technical solution, the limiting member includes a T-slot, which is opened at the end of the threaded rod, and a T-block is inserted into the T-slot, which is fixedly mounted on the end of the rotating shaft.
[0011] As a further preferred embodiment of this technical solution, the T-shaped block fits into the interior of the T-shaped groove, and both the outer edges of the T-shaped groove and the T-shaped block are formed in an arc shape.
[0012] This utility model provides a raw material carbonization device for activated carbon production, which has the following beneficial effects:
[0013] This invention involves storing activated carbon in a support cylinder and, after firing it in the furnace, connecting a rotating shaft and a threaded rod via a limiting component. The outer ring is then rotated, allowing the threaded rod to engage and rotate within a threaded hole. During this process, personnel can push the outer ring, causing the slider to slide within a groove, further facilitating the rotation of the threaded rod. The rotating shaft rotates on the outside of a fixed block, allowing the support cylinder to move within the furnace. Meanwhile, the roller sleeve rotates on the outside of the shaft and the inner wall of the furnace, thus enabling the support cylinder to smoothly move the activated carbon out of the furnace.
[0014] This utility model features a groove, a slider, an outer ring, and a handle. The outer ring can be rotated by the operator, causing the threaded rod to rotate within the threaded hole. This facilitates pushing the support cylinder. The slider slides within the groove, allowing the operator to easily adjust the position of the outer ring and enabling flexible operation.
[0015] By setting a limiting component, the T-slot can be separated from the outer side of the T-block, allowing the threaded rod and the rotating shaft to work separately, thus not affecting the transfer of the device by personnel, and the structure is convenient for personnel to connect and use. Attached Figure Description
[0016] Figure 1 This is a front view schematic diagram of the structure of this utility model;
[0017] Figure 2This is a schematic diagram of the left cross-sectional view of the structure of this utility model;
[0018] Figure 3 This is a top view schematic diagram of the structure of the roller sleeve of this utility model;
[0019] Figure 4 This is a schematic diagram of the left-side cross-sectional view of the threaded rod of this utility model in its working state.
[0020] In the diagram: 1. Furnace body; 2. Sealing plate; 3. Bearing cylinder; 4. Opening groove; 5. Wire mesh; 6. Ring mesh; 7. Fixing block; 8. Guide plate; 9. Connecting plate; 10. Shaft; 11. Roller sleeve; 12. Rotating shaft; 13. Baffle; 14. Threaded hole; 15. Threaded rod; 16. T-slot; 17. T-block; 18. Groove; 19. Sliding block; 20. Outer ring; 21. Handle. Detailed Implementation
[0021] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0022] This utility model provides a technical solution: such as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown in this embodiment, a raw material carbonization device for activated carbon production includes a furnace body 1. A sealing plate 2 is rotatably connected to the outside of the furnace body 1. A bearing cylinder 3 is inserted inside the furnace body 1. An opening groove 4 is formed on the outside of the bearing cylinder 3. A wire mesh 5 is fixedly installed in the opening groove 4. An annular mesh 6 is fixedly connected to the bearing cylinder 3. A fixing block 7 is fixedly installed on the annular mesh 6. A guide plate 8 is fixedly installed on the inner wall of the furnace body 1. A connecting plate 9 is provided on one side of the guide plate 8. The connecting plate 9 is fixedly installed on the outside of the bearing cylinder 3. A shaft 10 is fixedly mounted on the receiving plate 9. A roller sleeve 11 is sleeved on the outer side of the shaft 10. The outer side of the roller sleeve 11 abuts against the inner wall of the furnace body 1. A rotating shaft 12 is rotatably connected to the outer side of the fixing block 7. A baffle 13 is fixedly installed on the outer side of the rotating shaft 12. The baffle 13 abuts against the inner wall of the furnace body 1. The rotating shaft 12 is inserted into a threaded hole 14, which is located on the outer side of the furnace body 1. The rotating shaft 12 is connected to a threaded rod 15 through a limiting member. After the activated carbon is stored in the bearing cylinder 3 and fired in the furnace body 1, The rotating shaft 12 and the threaded rod 15 are connected by a limiting component. Then, the outer ring 20 is rotated, allowing the threaded rod 15 to engage and rotate inside the threaded hole 14. During this process, personnel can push the outer ring 20, causing the slider 19 to slide inside the groove 18, further facilitating the rotation of the threaded rod 15. The rotating shaft 12 rotates on the outside of the fixed block 7, allowing the bearing cylinder 3 to move within the furnace body 1. During this process, the roller sleeve 11 rotates on the outside of the shaft 10 and the inner wall of the furnace body 1, thereby enabling the bearing cylinder 3 to drive the activated carbon. The steel wire mesh 5 is evenly spaced on the inner wall of the opening groove 4. There are two sets of steel wire mesh 5, which are arranged from the inside to the outside of the opening groove 4. By setting two sets of steel wire mesh 5, the support of activated carbon can be further improved. The roller sleeves 11 are evenly spaced on the outer side of the support cylinder 3. The roller sleeves 11 are made of steel. The steel wire mesh 5 is woven from steel. This does not affect the movement of the support cylinder 3 in the furnace body 1, nor does it affect the heat treatment of the activated carbon.
[0023] like Figure 3As shown, a groove 18 is provided on the outer side of the threaded rod 15, and a slider 19 is inserted into the groove 18. An outer ring 20 is fixedly connected to the outer side of the slider 19. The outer ring 20 is located on the outer side of the threaded rod 15, and handles 21 are provided at equal intervals on the outer side of the outer ring 20. Through the cooperation between the groove 18, the slider 19, the outer ring 20, and the handles 21, the operator can rotate the outer ring 20, causing the threaded rod 15 to rotate within the threaded hole 14, which helps the operator push the bearing cylinder 3. The slider 19 slides within the groove 18, which allows the operator to adjust the position of the outer ring 20, facilitating flexible operation. The outer side of the slider 19 abuts against the inner wall of the groove 18. The threaded rod 15 and the threaded hole 14 are connected by a fine-pitch thread, which provides stability.
[0024] like Figure 4 As shown, the limiting component includes a T-slot 16, which is located at the end of the threaded rod 15. A T-block 17 is inserted into the T-slot 16 and is fixedly mounted on the end of the rotating shaft 12. By providing the limiting component, the T-slot 16 can be separated from the outer side of the T-block 17, allowing the threaded rod 15 and the rotating shaft 12 to work separately. This does not affect the transfer of the device by personnel, and the structure facilitates the connection and use of the device. The T-block 17 fits into the interior of the T-slot 16. The outer edges of both the T-slot 16 and the T-block 17 are arc-shaped, which allows the T-slot 16 to fit onto the outer side of the T-block 17.
[0025] This utility model provides a raw material carbonization device for activated carbon production, the specific working principle of which is as follows:
[0026] During the use of this device, after the activated carbon is stored in the support cylinder 3 and fired in the furnace body 1, the operator fits the T-shaped groove 16 onto the outside of the T-shaped block 17. Then, the operator holds the outside of the handle 21 and rotates the outer ring 20, so that the threaded rod 15 can be engaged and rotated inside the threaded hole 14. During this time, the operator can push the outer ring 20, that is, the slider 19 slides inside the groove 18, which further facilitates the operator to rotate the threaded rod 15. The rotating shaft 12 rotates on the outside of the fixed block 7, so that the support cylinder 3 can move inside the furnace body 1. During this time, the roller sleeve 11 rotates on the outside of the shaft 10 and the inner wall of the furnace body 1. Thus, the support cylinder 3 can smoothly move the activated carbon out of the furnace body 1.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A raw material carbonization apparatus for active carbon production, characterized by: Including furnace body (1), the sealing plate (2) is rotatably connected outside the furnace body (1), the bearing cylinder (3) is inserted in the furnace body (1), the open slot (4) is formed outside the bearing cylinder (3), the steel wire net (5) is fixedly arranged in the open slot (4), the annular net (6) is fixedly connected on the bearing cylinder (3), the fixed block (7) is fixedly installed on the annular net (6), the guide plate (8) is fixedly arranged on the inner wall of the furnace body (1), the connecting plate (9) is arranged on the outer side of the bearing cylinder (3), the shaft rod (10) is fixedly arranged on the connecting plate (9), the roller sleeve (11) is sleeved on the outer side of the shaft rod (10), the roller sleeve (11) is abutted on the inner wall of the furnace body (1), the rotating shaft (12) is rotatably connected on the outer side of the fixed block (7), the baffle (13) is fixedly installed on the outer side of the rotating shaft (12), the baffle (13) is abutted on the inner wall of the furnace body (1), the rotating shaft (12) is inserted in the threaded hole (14), the threaded hole (14) is formed on the outer side of the furnace body (1), and the threaded rod (15) is connected to the rotating shaft (12) through the limiting piece.
2. A raw material carbonization apparatus for activated carbon production according to claim 1, characterized in that: The steel wire net (5) is equidistantly arranged on the inner wall of the open slot (4), the steel wire net (5) is provided with two groups, and the two groups of steel wire nets (5) are arranged from inside to outside in the open slot (4).
3. A raw material carbonization apparatus for activated carbon production according to claim 1, characterized in that: The roller sleeve (11) is equidistantly arranged on the outer side of the bearing cylinder (3), the roller sleeve (11) is made of steel material, and the steel wire net (5) is woven by steel material.
4. A raw material carbonization apparatus for activated carbon production according to claim 1, characterized in that: The threaded rod (15) is provided with a groove (18) on the outer side, the sliding block (19) is inserted in the groove (18), the outer ring (20) is fixedly connected to the outer side of the sliding block (19), the outer ring (20) is on the outer side of the threaded rod (15), and the outer side of the outer ring (20) is equidistantly provided with a handle piece (21).
5. A feed carbonization apparatus for producing activated carbon according to claim 4, characterized in that: The outer side of the sliding block (19) is abutted on the inner wall of the groove (18), and the threaded rod (15) and the threaded hole (14) are connected in a fine thread engagement.
6. A raw material carbonization apparatus for activated carbon production according to claim 1, characterized in that: The limiting piece includes a T-shaped groove (16), the T-shaped groove (16) is formed at the end position of the threaded rod (15), the T-shaped block (17) is inserted in the T-shaped groove (16), and the T-shaped block (17) is fixedly arranged on the end of the rotating shaft (12).
7. A feed carbonization apparatus for activated carbon production according to claim 6, characterized in that: The T-shaped block (17) is fitted in the T-shaped groove (16), and the outer edges of the T-shaped groove (16) and the T-shaped block (17) are both formed in an arc shape.