Buttonholing device for sunshade net processing
By using a vision sensor and cylinder system in the buttonhole device during the processing of shade nets, the problem of unstable buttonhole position was solved, achieving precise control and space saving, and improving the quality and efficiency of shade net processing.
Patent Information
- Application Number
- CN202423312262.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In the current process of making eyelets for shade nets, manual operation leads to instability in the distance between the eyelets and the edge of the shade net, resulting in large spacing errors, and also requires additional space.
Design a buttonhole device including a moving platform plate, a vision sensor and a cylinder system. The vision sensor detects the buttonhole position and the cylinder works together to achieve precise control, ensuring consistent buttonhole spacing and synchronous processing between the braiding machine and the take-up roller.
It achieves precise control over the buttonhole position, reduces human error, saves space, and improves the quality and efficiency of shade net processing.
Smart Images
Figure CN223738269U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of shade net processing technology, specifically, it relates to a buttonhole device for processing shade nets. Background Technology
[0002] Shade netting is a protective covering material used in agriculture, fisheries, and animal husbandry. It is mainly made of materials such as polyethylene, polypropylene, and polyamide, and is processed through weaving. The main functions of shade netting include blocking sunlight, rain, moisture retention, and cooling, as well as providing some heat preservation and humidification in winter and spring. Shade netting needs to be used in conjunction with a guide rope. To ensure a good connection between the guide rope and the shade netting, eyelets are usually made on the sides of the shade netting. Currently, the woven, rolled shade netting is often repeatedly rolled back, and eyelets are made using a buttoning machine during this process. However, manual operation during eyelet making can lead to instability in the distance between the eyelets and the edge of the shade netting, resulting in large errors in the eyelet spacing. Furthermore, the eyelet making process requires a winding device, which occupies a significant amount of space.
[0003] In view of this, this utility model is proposed. Utility Model Content
[0004] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a buttonhole device for processing shade nets. The basic concept of the technical solution adopted by this utility model to solve the above-mentioned technical problem is as follows:
[0005] A buttonhole device for processing shade nets includes a movable platform plate and side supports. Movable slides are fixedly mounted on both sides of the bottom surface of the movable platform plate. A movable slide rail is fitted below each slide. A main support frame is mounted below the slide rail. The side supports are fixedly mounted on the side of the main support frame. A top plate is mounted on the top of the side supports. A vision sensor is mounted on the lower end of the top plate, away from the side supports. An adjusting cylinder is fixedly mounted on the main support frame, away from the vision sensor. The telescopic end of the adjusting cylinder is fixedly connected to one end of the movable platform plate. A first feeding vibratory plate is fixedly mounted on the movable platform plate. A support rod is mounted on the side of the first feeding vibratory plate. A second feeding vibratory plate is fixedly mounted on the upper end of the support rod. A buttonhole support frame is mounted on the movable platform plate, away from the adjusting cylinder. A buttonhole cylinder is fixedly mounted on the top of the buttonhole support frame.
[0006] As a further embodiment of this utility model: a guide rail is provided on the side of the first feeding vibratory plate, and a guide rail is provided on the second feeding vibratory plate. The first feeding vibratory plate and the second feeding vibratory plate respectively store upper and lower rings for buttonholes, which are used to supply material to the buttonhole cylinder.
[0007] As a further improvement of this utility model: a control box is provided on the mobile platform plate, and a micro control unit is provided in the control box for controlling the working process of the adjusting cylinder and the buttonhole cylinder.
[0008] As a further improvement of this utility model: a support base is installed below the main support frame, and the support base is connected to the main support frame by a thread, which facilitates the adjustment of the support height.
[0009] As a further improvement of this utility model: the horizontal distance between the vision sensor and the buttonhole position of the buttonhole cylinder is the spacing between two adjacent buttonholes. Through the cooperation of the vision sensor and the control box, the precise control of the buttonhole processing position is achieved.
[0010] As a further improvement of this utility model: the buttonhole device is set on both sides of the front part of the woven shade net take-up roller, symmetrical about the width direction of the woven shade net. Roller supports are set at both ends of the take-up roller. The buttonhole processing is carried out during the winding process, which can effectively reduce the number of processes and save space.
[0011] By adopting the above technical solution, this utility model has the following beneficial effects compared with the prior art.
[0012] The buttonhole device of this utility model is set on both sides of the front part of the take-up roller of the woven shade net. It is used to process the buttonholes on both sides of the woven shade net. The buttonhole device is set between the weaving machine and the take-up roller process. The buttonhole processing is carried out during the winding process, without the need for a separate process, which can effectively reduce the process and save space.
[0013] This utility model's buttonhole device is equipped with a movable slide, a movable slide rail, and an adjusting cylinder. During the buttonhole processing, the buttonhole position can be adjusted. In conjunction with a vision sensor, it ensures that the distance between the buttonhole position and the edge of the woven shade net is the same, thereby effectively guaranteeing the quality of the shade net buttonhole processing.
[0014] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description
[0015] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments and descriptions of the present invention are used to explain the present invention, but do not constitute an undue limitation of the present invention. Obviously, the drawings described below are merely some embodiments; those skilled in the art can obtain other drawings based on these drawings without creative effort. In the drawings:
[0016] Figure 1This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is the front view of the present invention;
[0018] Figure 3 This is a schematic diagram showing the usage and setting location of this utility model;
[0019] Figure 4 This is a connection block diagram of some of the components of this utility model.
[0020] In the diagram: 1. Moving platform plate; 2. Feeding vibratory feeder one; 3. Feeding vibratory feeder two; 4. Button eye support frame; 5. Button eye cylinder; 6. Guide rail one; 7. Guide rail two; 8. Moving slide; 9. Moving slide rail; 10. Main support frame; 11. Support base; 12. Adjusting cylinder; 13. Side bracket; 14. Top plate; 15. Vision sensor; 16. Control box; 17. Receiving roller; 18. Woven shade net; 19. Roller support; 20. Button eye device.
[0021] It should be noted that these accompanying drawings and textual descriptions are not intended to limit the scope of the present invention in any way, but rather to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model, but are not intended to limit the scope of this utility model.
[0023] like Figures 1 to 4 As shown, a buttonhole device for processing shade nets includes a movable platform plate 1 and a side support 13. Movable slides 8 are fixedly installed on both sides of the bottom surface of the movable platform plate 1. Movable slide rails 9 are provided below the movable slides 8. A main support frame 10 is provided below the movable slide rails 9. Side support 13 is fixedly installed on the side of the main support frame 10. A top plate 14 is provided on the top of the side support 13. A vision sensor 15 is provided at the lower end of the top plate 14 away from the side support 13. An adjusting cylinder 12 is fixedly installed at the end of the main support frame 10 away from the vision sensor 15. The telescopic end of the adjusting cylinder 12 is fixedly connected to one end of the movable platform plate 1. A feeding vibratory plate 2 is fixedly installed on the movable platform plate 1. A support rod is provided on the side of the feeding vibratory plate 2. A feeding vibratory plate 3 is fixedly installed at the upper end of the support rod. A buttonhole support frame 4 is provided at the end of the movable platform plate 1 away from the adjusting cylinder 12. A buttonhole cylinder 5 is fixedly installed on the top of the buttonhole support frame 4.
[0024] Among them, the side of the feeding vibratory plate 12 is provided with a guide rail 16, and the feeding vibratory plate 23 is provided with a guide rail 27. The feeding vibratory plate 12 and the feeding vibratory plate 23 respectively store the upper and lower rings of the buttonhole, which are used to supply material to the buttonhole cylinder 5.
[0025] A control box 16 is provided on the mobile platform plate 1. The control box 16 contains a micro control unit, which is used to control the working process of the regulating cylinder 12 and the buttonhole cylinder 5.
[0026] A support base 11 is installed below the main support frame 10. The support base 11 is connected to the main support frame 10 by a thread, which facilitates the adjustment of the support height.
[0027] The horizontal distance between the vision sensor 15 and the buttonhole position of the buttonhole cylinder 5 is the spacing between two adjacent buttonholes. Through the cooperation of the vision sensor 15 and the control box 16, the buttonhole processing position can be precisely controlled.
[0028] The buttonhole device 20 is located on both sides of the front of the take-up roller 17 of the woven shade net 18, and is symmetrical about the width direction of the woven shade net 18. Roller supports 19 are provided at both ends of the take-up roller 17. The buttonhole processing is carried out during the winding process, which can effectively reduce the number of processes and save space.
[0029] The working principle of this utility model is as follows: the buttonhole device 20 is set on both sides of the front part of the take-up roller 17 of the woven shade net 18. The two sets of buttonhole devices 20 are symmetrical about the width direction of the woven shade net 18. The device is used to perform buttonhole processing on both sides of the woven shade net 18. The buttonhole device 20 is set between the weaving machine and the take-up roller 17 process. The buttonhole processing is performed during the winding process. No additional process is required, which can effectively reduce the process and save space.
[0030] The buttonhole device 20 is existing technology. The device is equipped with pneumatic components, which are not shown in the attached drawings. This application does not optimize the working structure of the buttonhole device 20, and the working principle will not be described in detail.
[0031] The buttonhole device 20 is equipped with a movable slide 8, a movable slide rail 9, and an adjusting cylinder 12. During the buttonhole processing, the buttonhole position can be adjusted. The device is also equipped with a vision sensor 15, which can detect the position of the previous buttonhole. Based on the position of the previous buttonhole, it determines whether the distance between the buttonhole to be processed and the edge of the woven shade net 18 is appropriate. Since the horizontal distance between the vision sensor 15 and the buttonhole position of the buttonhole cylinder 5 is the distance between two adjacent buttonholes, it can be used as a basis for judgment to ensure that the distance between the buttonhole position and the edge of the woven shade net 18 is the same, thereby effectively ensuring the quality of the shade net buttonhole processing. For the distance between two adjacent buttonholes, a meter counter is set up to measure during the winding process of the woven shade net 18 (not shown in the attached figure), so the distance can be effectively controlled.
[0032] The vision sensor 15 can be model FQ2-S25050F, or it can be replaced with other products with similar functions according to actual needs.
[0033] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-described technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A grommet device for processing sunshade net, comprising a moving platform plate (1) and a side support (13), characterized in that, The bottom surface of the mobile platform plate (1) is fixedly provided with a mobile sliding seat (8) on both sides, and the mobile sliding seat (8) is matched with a mobile sliding rail (9) below, and the mobile sliding rail (9) is provided with a main support frame (10) below, and the main support frame (10) is fixedly provided with the side support (13) on the side, and the top of the side support (13) is provided with a top plate (14), and the top plate (14) is provided with a visual sensor (15) below away from one end of the side support (13), and the main support frame (10) is fixedly provided with an adjusting cylinder (12) away from one end of the visual sensor (15), and the telescopic end of the adjusting cylinder (12) is fixedly connected with one end of the mobile platform plate (1), and the mobile platform plate (1) is fixedly provided with a feeding vibration plate (2), and the side of the feeding vibration plate (2) is provided with a supporting rod, and the upper end of the supporting rod is fixedly provided with a feeding vibration plate (3), and the mobile platform plate (1) is provided with a buttonhole support frame (4) away from one end of the adjusting cylinder (12), and the top of the buttonhole support frame (4) is fixedly provided with a buttonhole cylinder (5).
2. The grommet device for processing a sunshade net according to claim 1, wherein The side of the feeding vibration plate (2) is provided with a guide rail (6), and the feeding vibration plate (2) is matched with a guide rail (7), and the feeding vibration plate (2) and the feeding vibration plate (3) are respectively stored with upper and lower rings of buttonholes.
3. The grommet device for processing sunshade net according to claim 2, characterized in that, The mobile platform plate (1) is provided with a control box (16), and the control box (16) is provided with a micro control unit.
4. The grommet device for processing a sunshade net according to claim 3, wherein The main support frame (10) is provided with a supporting base (11) below, and the supporting base (11) and the main support frame (10) are connected through threads.
5. The grommet device for processing a sunshade net according to claim 4, wherein The horizontal distance between the visual sensor (15) and the buttonhole position of the buttonhole cylinder (5) is the interval between adjacent two buttonholes.
6. The grommet device for a sunshade net according to claim 5, wherein The buttonhole device (20) is arranged on both sides of the front of the woven sunshade net (18) material collecting roller (17), which is symmetrical about the width direction of the woven sunshade net (18), and the both ends of the collecting roller (17) are provided with roller supports (19).