LED module assembling equipment

By using an air nozzle to blow hot air into the LED lighting assembly equipment to dry the adhesive, the problem of displacement caused by the adhesive not drying properly after the light strip and the lamp holder are bonded is solved, thus improving the assembly quality.

CN223739818UActive Publication Date: 2025-12-30NANYANG GREAT OPTOELECTRONIC TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202520289074.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2025-12-30
Estimated Expiration
2035-02-21

AI Technical Summary

Technical Problem

In existing LED lighting assembly equipment, if the glue is not completely dry after the light strip is bonded to the lamp holder, the light strip may shift, affecting the assembly quality.

Method used

Hot air is blown onto the light strip and lamp holder using an air nozzle to dry the adhesive quickly and prevent the light strip from shifting.

Benefits of technology

Hot air drying ensures that the adhesive between the light strip and the lamp holder dries quickly, preventing the light strip from shifting and improving assembly quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223739818U_ABST
    Figure CN223739818U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of LED assembly, in particular to LED module assembly equipment which comprises a base. A lamp holder mounting part is arranged at the top of the base; a drying part is further arranged on the left side between the base and the top seat; through the first clamping plate and the second clamping plate, the lamp holder can be conveniently clamped and fixed, so that the stability of the lamp holder in the mounting process is guaranteed; after the lamp strip is bonded on the lamp holder, the first electric cylinder drives the pressing seat and the pressing plate to press the lamp strip on the lamp holder, so that the lamp strip is tightly bonded with the lamp holder; along with rotation of the movable seat, the lamp strip and the lamp holder move to the position below the air blowing nozzles, the air blowing nozzles blow hot air to the lamp strip and the lamp holder, and under the drying effect of the hot air, glue between the lamp strip and the lamp holder can be rapidly dried, so that the situation that the lamp strip is displaced due to the fact that the glue between the lamp strip and the lamp holder is not dried is avoided, and the service life of the lamp strip is prolonged. And therefore, the assembling quality of the lamp strip and the lamp holder is ensured.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to LED assembly technical field, concretely is a kind of LED module assembly equipment. BACKGROUND

[0002] LED lamp is a kind of common lighting lamp, mainly by lamp holder, LED light bar and lampshade etc., in the assembly process of LED lamp, LED lamp needs to be fixed at lamp holder;

[0003] The utility model discloses a kind of LED lamp equipment, which is disclosed in the utility model patent with the announcement number CN202122153287.X, and the LED lamp equipment includes bottom plate, square through slot is opened in the bottom plate, the inside of the square through slot is rotatably connected with screw rod, the rear side of the bottom plate is fixed with motor, the driving end of the motor is connected with screw rod, sliding block is equipped in the square through slot and is screwed with screw rod, the both sides of the sliding block are equipped with guide rod and are slidably connected, the both ends of the guide rod are connected with the inner side wall of the both ends of square through slot respectively, the upper end of the sliding block is equipped with light bar positioning plate, the upper surface of the light bar positioning plate is equipped with light bar positioning groove for clamping light bar, the sidewall of the square through slot is symmetrically opened with slot, the front side of the bottom plate is equipped with two insertion rods and is inserted with slot, the surface of the insertion rod is equipped with light bar positioning plate and is slidably connected, one end of the insertion rod is connected with pull plate one, the sidewall of the bottom plate is opened with clamping groove two and is clamped with pull plate one, the upper surface of the bottom plate is connected with top plate by four straight rods, the top plate is equipped with electric push rod, the piston rod of the electric push rod is extended to below and is fixedly connected with lifting plate, the lower surface of the lifting plate is equipped with two symmetrically arranged L-shaped plates, the two L-shaped plates are fixed with lamp holder positioning plate by bolt, the lower surface of the bottom plate is fixed with support. By setting the vertical plate on the lamp holder positioning plate, the slide rod, the pull plate two, the reset spring two, the L-shaped clamping plate one and the L-shaped clamping plate two, the lamp holder positioning plate can hold different models of lamp holder, by setting the motor to drive the screw rod to rotate, the sliding block moves forward and backward in the square sliding slot, the light bar positioning groove clamped on the sliding block can move forward and backward, the light bar clamped on the light bar positioning plate can be positioned with different models of lamp holder, so as to accurately bond the light bar with the lamp holder.

[0004] Although the LED lamp equipment is convenient for accurately bonding the light bar with the lamp holder, the device still has the following problems in actual use: after bonding the light bar with the lamp holder, the device only tightens the light bar and the lamp holder, and the glue between the light bar and the lamp holder may not be completely dry, which may cause the displacement of the light bar in the subsequent assembly process. In view of this, we propose a kind of LED module assembly equipment. UTILITY MODEL CONTENTS

[0005] The utility model aims at solving one of the technical problems in the related art at least to some extent. For this purpose, one object of the utility model is to provide a LED module assembly equipment, hot air is blown to the lamp bar and the lamp holder through the air blowing nozzle, under the drying action of the hot air, the glue between the lamp bar and the lamp holder can be dried quickly, thereby avoiding the situation that the lamp bar is displaced due to the glue not being dried between the lamp bar and the lamp holder, and further ensuring the assembly quality of the lamp bar and the lamp holder.

[0006] To achieve the above object, the utility model provides the following technical scheme:

[0007] A LED module assembly equipment, including the base, the top of base is equipped with the top seat, two side plates are fixed between base and top seat, the two opposite ends of two side plates are all fixed with the crosspiece, the top of crosspiece is all installed with two first electric cylinders;

[0008] The top of base is equipped with the lamp holder installation unit, the lamp holder installation unit includes the movable seat that is rotatably installed at the top of base, the bottom center of movable seat is fixed with the connecting shaft coaxially, the connecting shaft passes through the base and is coaxially keyed with the first bevel gear, the side of first bevel gear is engaged with the second bevel gear, and the motor for driving the rotation of the second bevel gear is also installed below the base;The top of movable seat is fixed with the first clamping plate at the left and right ends, the top of movable seat is fixed with two installation plates close to the center, the two opposite ends of two installation plates are all installed with two second electric cylinders, and the piston rod ends between the two adjacent second electric cylinders are all installed with the second clamping plate for clamping the lamp holder;

[0009] The piston rod ends between the two first electric cylinders on the right are fixed with the pressing seat, and the pressing plate for pressing the LED lamp bar on the lamp holder is fixed on the bottom of the pressing seat;

[0010] The drying part is also arranged between the base and the top seat on the left side.

[0011] In addition, the LED module assembly equipment proposed according to the above application can also have the following additional technical features:

[0012] Specifically, the drying part includes a box body fixed to the top of the top seat, a cover plate is installed at the top opening of the box body fixed to the top of the top seat, a plurality of electric heating pipes are installed in the box body;The bottom of the box body is installed with a plurality of exhaust pipes, and two fans are installed on the top of the cover plate;The bottom end of the exhaust pipe is installed with a connecting hose, the end of the connecting hose is installed with a hollow shell, the side wall of the shell is fixed with a connecting port in communication with the connecting hose, and a plurality of air blowing nozzles are installed on the bottom of the shell;The piston rod ends of the two first electric cylinders on the left side are fixedly connected with the top of the shell.

[0013] Specific, the blowing nozzle and the bottom of the shell are tightly welded, and the blowing nozzles are linearly and equidistantly distributed in the horizontal direction.

[0014] Specific, the overall shape of the electric heating pipe is wave-shaped, and the electric heating pipe is fixedly connected with the inner wall of the box body by bolts.

[0015] Specific, the inside of the box body is also provided with a dust filter screen, and the dust filter screen is fixedly connected with the box body by bolts.

[0016] Specific, the bottom of the pressing plate is tightly bonded with the bottom of the pressing seat, and the pressing plate is made of rubber material.

[0017] Specific, the bottom of the base is fixed with a support plate at the left and right ends, and the support plate is fixedly connected with the base by bolts.

[0018] Specific, the bottom of the base is fixedly connected with a fixed plate by bolts, and the motor is fixedly connected with the fixed plate by bolts.

[0019] Compared with the prior art, the utility model has the advantages of:

[0020] Through the lamp holder mounting part, the pressing seat and the drying part: through the first clamping plate and the second clamping plate, the lamp holder is clamped and fixed, so that the stability of the lamp holder during installation is ensured; after the lamp strip is bonded on the lamp holder, the first electric cylinder drives the pressing seat and the pressing plate to press the lamp strip on the lamp holder, so that the lamp strip is tightly bonded with the lamp holder; with the rotation of the movable seat, the lamp strip and the lamp holder move to the lower side of the blowing nozzles, the blowing nozzles blow hot air to the lamp strip and the lamp holder, and under the drying action of the hot air, the glue between the lamp strip and the lamp holder can be quickly dried, so that the displacement of the lamp strip caused by the glue not being dry is avoided, and the assembly quality of the lamp strip and the lamp holder is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a whole structure schematic view of the utility model;

[0022] Figure 2 It is a whole structure front view of the utility model;

[0023] Figure 3 It is a structure schematic view of the lamp holder mounting part in the utility model;

[0024] Figure 4 It is a structure schematic view of the pressing seat in the utility model;

[0025] Figure 5 It is a part of the explosion structure schematic view in the utility model;

[0026] Figure 6 It is a structure schematic view of the shell in the utility model;

[0027] In the figure:

[0028] 1, base; 10, support plate; 11, side plate; 12, cross plate; 13, first electric cylinder; 14, top seat;

[0029] 2, lamp holder mounting portion; 20, movable seat; 200, guide groove; 21, first clamping plate; 22, second clamping plate; 23, mounting plate; 24, second electric cylinder; 25, connecting shaft; 26, first bevel gear; 27, second bevel gear; 28, motor;

[0030] 3, pressing seat; 30, pressing plate;

[0031] 4, drying part; 40, box body; 41, exhaust pipe; 42, electric heating pipe; 43, dust filter screen; 44, cover plate; 45, fan; 46, connecting hose; 47, shell; 470, air blowing nozzle; 471, connecting port. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0033] The present embodiment provides a technical solution:

[0034] Please refer to Figures 1-6As shown, an LED module assembly device includes a base 1, a top seat 14 is arranged above the base 1, two side plates 11 are fixed between the base 1 and the top seat 14, the two opposite end faces of the two side plates 11 are fixed with a horizontal plate 12, and the top of the horizontal plate 12 is provided with two first electric cylinders 13; The top of the base 1 is provided with a lamp holder mounting portion 2, the lamp holder mounting portion 2 includes a movable seat 20 rotatably mounted on the top of the base 1, a connecting shaft 25 is coaxially fixed at the bottom center of the movable seat 20, the connecting shaft 25 penetrates through the base 1 and is coaxially keyed connected with a first bevel gear 26, one side of the first bevel gear 26 is engaged with a second bevel gear 27, and a motor 28 for driving the second bevel gear 27 to rotate is also arranged below the base 1; The top of the movable seat 20 is fixed with a first clamping plate 21 at the left and right ends, the top of the movable seat 20 is fixed with two mounting plates 23 close to the center, the two opposite end faces of the two mounting plates 23 are provided with two second electric cylinders 24, and the piston rod ends of the two adjacent second electric cylinders 24 are provided with a second clamping plate 22 for clamping the lamp holder; The piston rod ends of the two first electric cylinders 13 on the right are fixed with a pressing seat 3, and the bottom of the pressing seat 3 is fixed with a pressing plate 30 for pressing the LED light bar on the lamp holder; The left side between the base 1 and the top seat 14 is also provided with a drying portion 4. The drying portion 4 includes a box body 40 fixed with the top of the top seat 14, a cover plate 44 is mounted at the top opening of the box body 40 fixed with the top of the top seat 14, and a plurality of electric heating pipes 42 are mounted in the box body 40; A plurality of exhaust pipes 41 are mounted at the bottom of the box body 40, and two fans 45 are mounted at the top of the cover plate 44; The bottom end of the exhaust pipe 41 is provided with a connecting hose 46, the end of the connecting hose 46 is provided with a hollow shell 47, one side wall of the shell 47 is fixed with a connecting port 471 in communication with the connecting hose 46, and the bottom of the shell 47 is provided with a plurality of air blowing nozzles 470; The piston rod ends of the two first electric cylinders 13 on the left are fixedly connected with the top of the shell 47.

[0035] In this embodiment, the air blowing nozzles 470 are tightly welded with the bottom of the shell 47, and the plurality of air blowing nozzles 470 are linearly and equally spaced in the horizontal direction. The tightly welded mode ensures the connection firmness between the air blowing nozzles 470 and the shell 47, and the arrangement of the plurality of air blowing nozzles 470 improves the heating efficiency, thereby improving the efficiency of drying glue.

[0036] In this embodiment, the overall shape of the electric heating pipe 42 is wave-shaped, and the electric heating pipe 42 is fixedly connected with the inner wall of the box body 40 through bolts. The wave-shaped design improves the heating efficiency of the electric heating pipe 42, and the bolted mode ensures the installation firmness and stability of the electric heating pipe 42.

[0037] In the embodiment, a dust filter 43 is also mounted on the top of the inner part of the box 40, and the dust filter 43 is fixedly connected with the box 40 by bolts. The dust filter 43 can prevent dust and other foreign matters from entering the shell 47, thereby avoiding the blockage of the air blowing nozzle 470, and the bolted connection ensures the firm installation of the dust filter 43.

[0038] In the embodiment, the pressing plate 30 is tightly bonded with the bottom of the pressing seat 3, and the pressing plate 30 is a finished product made of rubber. The tight bonding ensures the stable installation between the pressing plate 30 and the pressing seat 3, and the rubber pressing plate 30 is less likely to damage the light bar.

[0039] In the embodiment, the support plates 10 are fixedly connected with the bottom of the base 1 at the left and right ends by bolts. The support plates 10 stably support the base 1, thereby ensuring the stability of the device.

[0040] In the embodiment, the fixed plate is fixedly connected with the bottom of the base 1 by bolts, and the motor 28 is fixedly connected with the fixed plate by bolts. The fixed plate ensures the stable and firm installation of the motor 28.

[0041] It should be noted that the top of the movable seat 20 is provided with two guide grooves 200 at the left and right sides in the embodiment, the bottom of the second clamping plate 22 is fixedly provided with guide blocks which are slidably connected with the guide grooves 200, and the guide blocks and the guide grooves 200 facilitate the smooth horizontal movement of the second clamping plate 22, thereby ensuring the stable use of the second clamping plate 22.

[0042] It should be noted that the first electric cylinder 13, the second electric cylinder 24 and the motor 28 in the embodiment are existing conventional technologies, and will not be described herein.

[0043] Before use, the user first places the lamp holder between the first clamping plate 21 and the second clamping plate 22, and then turns on the power supply of the second electric cylinder 24, so that the piston rod of the second electric cylinder 24 extends and drives the second clamping plate 22 to move horizontally. When the lamp holder is clamped by the first clamping plate 21 and the second clamping plate 22, the user stops the power supply of the second electric cylinder 24, and the lamp holder is fixed.

[0044] In use, the user first applies glue on the lamp holder, and then sticks the lamp body to the glue. Then the user turns on the power supply of the first electric cylinder 13 on the right side, so that the piston rod of the first electric cylinder 13 extends and drives the pressing seat 3 and the pressing plate 30 to move downward. When the pressing plate 30 abuts against the light bar, the light bar is fixedly connected with the lamp holder. At this time, the user controls the first electric cylinder 13 to operate and drives the pressing plate 30 to separate from the light bar.

[0045] After the specific use, the user first connects the power supply of the motor 28, the motor 28 starts to work, the output shaft of the motor 28 rotates to drive the second bevel gear 27 to rotate, the second bevel gear 27 drives the first bevel gear 26 to rotate, the first bevel gear 26 drives the connecting shaft 25 and the movable seat 20 to rotate, when the movable seat 20 rotates 180°, the user stops the power supply of the motor 28, then the user connects the power supply of the left first electric cylinder 13, the electric heating tube 42 and the fan 45, the first electric cylinder 13, the electric heating tube 42 and the fan 45 start to work, the fan 45 blows the airflow into the box body 40, the airflow is heated when passing through the electric heating tube 42, then the hot airflow enters into the shell 47 through the connecting hose 46, at this time, the hot airflow is blown out through the plurality of air blowing nozzles 470, at the same time, the piston rod of the first electric cylinder 13 drives the shell 47 to move downward, when the air blowing nozzle 470 moves to the upper side of the lamp strip, the user stops the power supply of the first electric cylinder 13, the hot airflow dries the bonding part of the lamp strip and the lamp holder at the same time.

[0046] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. An LED module assembly apparatus comprising a base (1), characterized in that: The top of the base (1) is provided with a top base (14), two side plates (11) are fixed between the base (1) and the top base (14), the two opposite end faces of the two side plates (11) are fixed with horizontal plates (12), and the top of each horizontal plate (12) is installed with two first electric cylinders (13). The top of the base (1) is provided with a lamp holder mounting portion (2), the lamp holder mounting portion (2) comprises a movable seat (20) rotatably installed on the top of the base (1), a connecting shaft (25) is fixed coaxially at the bottom center of the movable seat (20), the connecting shaft (25) penetrates through the base (1) and is coaxially keyed connected with a first bevel gear (26), one side of the first bevel gear (26) is engaged with a second bevel gear (27), and a motor (28) for driving the second bevel gear (27) to rotate is also installed below the base (1); the top of the movable seat (20) is fixed with first clamping plates (21) at left and right ends, the top of the movable seat (20) is fixed with two mounting plates (23) close to the center, the two opposite end faces of the two mounting plates (23) are installed with two second electric cylinders (24), and the piston rod ends of the two adjacent second electric cylinders (24) are installed with a second clamping plate (22) for clamping the lamp holder. The piston rod ends of the two first electric cylinders (13) on the right side are fixed with a pressing seat (3), and the bottom of the pressing seat (3) is fixed with a pressing plate (30) for pressing the LED light bar on the lamp holder. The base (1) and the top base (14) are also provided with a drying part (4) on the left side.

2. The LED module assembly apparatus of claim 1, wherein: The drying part (4) comprises a box body (40) fixed on the top of the top base (14), a cover plate (44) is installed at the top opening of the box body (40), a plurality of electric heating pipes (42) are installed in the box body (40); a plurality of exhaust pipes (41) are installed at the bottom of the box body (40), two fans (45) are installed on the top of the cover plate (44); a connecting hose (46) is installed at the bottom end of the exhaust pipe (41), a hollow shell (47) is installed at the end of the connecting hose (46), a connecting port (471) communicated with the connecting hose (46) is fixed on one side wall of the shell (47), a plurality of air blowing nozzles (470) are installed on the bottom of the shell (47); the piston rod ends of the two first electric cylinders (13) on the left side are fixedly connected with the top of the shell (47).

3. The LED module assembly apparatus of claim 2, wherein: The blowing nozzles (470) are tightly welded with the bottom of the shell (47), and a plurality of blowing nozzles (470) are linearly and equidistantly distributed in the horizontal direction.

4. The LED module assembly apparatus of claim 2, wherein: The overall shape of the electric heating pipe (42) is wave-shaped, and the electric heating pipe (42) is fixedly connected with the inner wall of the box body (40) through bolts.

5. The LED module assembly apparatus of claim 2, wherein: A dust filter screen (43) is also installed at the top of the inside of the box body (40) and is fixedly connected with the box body (40) through bolts.

6. The LED module assembly apparatus of claim 1, wherein: The pressing plate (30) is tightly bonded with the bottom of the pressing seat (3), and the pressing plate (30) is a finished product made of rubber material.

7. The LED module assembly apparatus of claim 1, wherein: The bottom of the base (1) is fixed with supporting plates (10) at left and right ends, and the supporting plates (10) are fixedly connected with the base (1) through bolts.

8. The LED module assembly apparatus of claim 1, wherein: The bottom of the base (1) is fixedly connected with a fixed plate through bolts, and the motor (28) is fixedly connected with the fixed plate through bolts.

Citation Information

Patent Citations

  • LED lamp assembling equipment

    CN216044856U