Anti-blocking device for breather valve of speed reducer

By designing an anti-clogging device in the speed reducer's breather valve, using a return chamber and flexible baffles to filter dust and condense water vapor for return, the problem of breather valve blockage is solved, resulting in a longer equipment lifespan and improved safety.

CN223739985UActive Publication Date: 2025-12-30HUOLINHE OPENCUT COAL IND CORP LTD OF INNER MOGOLIA
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Patent Information

Application Number
CN202520638605.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2025-12-30
Estimated Expiration
2035-04-07

AI Technical Summary

Technical Problem

Existing breather valves are prone to clogging in reducers, affecting equipment lifespan and economic efficiency, and regular cleaning and maintenance increase safety hazards.

Method used

Design an anti-clogging device including a vent valve, flange seat, mounting column and flexible backflow baffle to form a backflow chamber, filter dust and cause water vapor to condense and flow back, blocking the mixing of water vapor and dust and avoiding blockage.

Benefits of technology

It effectively prevents the breather valve from clogging, extends the service life of the equipment, reduces maintenance intensity, improves safety, and enhances economic benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an anti-blocking device for a breather valve of a speed reducer. The anti-blocking device comprises a vent valve, a flange seat, a mounting column, a first backflow blocking piece and a second backflow blocking piece, one end of the vent valve is fixedly arranged on the surface of the flange seat, and the other end of the vent valve is communicated with the outside; the flange seat is connected with the vent valve and the mounting column, the mounting column is fixedly arranged on a box body of the speed reducer, and a backflow cavity communicated with a gear box in the speed reducer is formed in the mounting column; the first backflow blocking piece and the second backflow blocking piece are obliquely and fixedly arranged in the backflow cavity, and the first backflow blocking piece and the second backflow blocking piece are oppositely arranged. The installation column and the flange base are matched to form the backflow cavity in the exhaust path in the reduction box, the first backflow blocking piece and the second backflow blocking piece filter dust entering the backflow cavity from the outside on one hand, and on the other hand, water vapor in the reduction box is condensed and flows back to the reduction box, so that mixing of the water vapor and the dust is blocked, and the service life of the reduction box is prolonged. And the exhaust valve is prevented from being blocked.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of anti - jamming of speed reducer especially relates to a kind of anti - jamming device for speed reducer breather valve. BACKGROUND

[0002] At present, existing breather valve only has breathing function, without oil splashing, anti - jamming function, if in the rotation process of working gear, there will be oil splashing, prone to jamming phenomenon.Periodic cleaning maintenance can effectively extend the service life of equipment, but also increase the strength of equipment overhaul, leave safety hazard, especially to the replacement of equipment, this greatly influences the economic benefit of factory area. INVENTION CONTENTS

[0003] In order to solve the problem that the existing breather valve described in background art often appears jamming phenomenon, not in line with economic benefit, the utility model provides the following technical scheme:

[0004] A kind of anti - jamming device for speed reducer breather valve, is located in the box of speed reducer top, including: breather valve, flange seat, installation column and first backflow baffle, second backflow baffle;The one end of the breather valve is fixedly arranged on the surface of the flange seat, and the other end of the breather valve is connected with the outside;The flange seat is connected with the breather valve and the installation column, and the installation column is fixedly arranged on the box of the speed reducer, and the installation column is provided with backflow cavity connected with the gear box in the speed reducer;The first backflow baffle and the second backflow baffle are respectively fixedly arranged in the backflow cavity, and the first backflow baffle and the second backflow baffle are oppositely arranged.

[0005] Wherein, the first backflow baffle is located above the second backflow baffle, and gap exists between the first backflow baffle and the second backflow baffle.

[0006] Further, filter screen is arranged between the flange seat and the installation column.

[0007] Further, the breather valve is coaxial with the installation column, and the breather valve is connected with the installation column.

[0008] Further, the first backflow baffle and the second backflow baffle are flexible sheet.

[0009] Further, the first backflow baffle and the second backflow baffle extend towards one side of the speed reducer.

[0010] Beneficial effects: the utility model discloses a mounting column and flange seat cooperation in the exhaust path in reduction gearbox form backflow cavity, first backflow baffle and second backflow baffle filter dust that enters backflow cavity outside on one hand, on the other hand make the water vapor in the speed reducer condense and backflow to the speed reducer, thereby block the mixture of water vapor and dust, to avoid the congestion exhaust valve. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 It is a structure schematic diagram for the anti - jamming device for the breathing valve of the speed reducer according to the utility model embodiment. DETAILED DESCRIPTION

[0012] In order to make the purpose, technical scheme and advantage of the application more clear, the utility model will be described further in detail below with the drawings. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not used to limit the utility model.

[0013] It needs to be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the patent and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the patent.

[0014] Figure 1 It is a structure schematic diagram for the anti - jamming device for the breathing valve of the speed reducer according to the utility model embodiment.

[0015] Referring to Figure 1 , according to the anti - jamming device for the breathing valve of the speed reducer according to the utility model embodiment, it is arranged above the box body of the speed reducer 1, and includes: a breather valve 2, a flange seat 3, a mounting column 4 and first backflow baffle 5 and second backflow baffle 6. One end of the breather valve 2 is fixedly arranged on the surface of the flange seat 3, and the other end of the breather valve 2 is connected with the outside, so as to provide a channel for the exhaust and heat dissipation of the speed reducer 1. The flange seat 3 is fixedly connected with the breather valve 2 and the mounting column 4, the mounting column 4 is fixedly arranged on the box body of the speed reducer 1, and the mounting column 4 is provided with a backflow cavity 41 connected with the gear box in the speed reducer 1, and the water vapor in the speed reducer 1 is condensed through the backflow cavity 41. The first backflow baffle 5 and the second backflow baffle 6 are respectively fixedly arranged in the backflow cavity 41, and the first backflow baffle 5 and the second backflow baffle 6 are oppositely arranged.

[0016] The first backflow baffle 5 and the second backflow baffle 6 are both flexible metal sheets, one end of the first backflow baffle 5 is fixed on the inner wall of the backflow cavity 41 by welding or other fixing methods, and one end of the second backflow baffle 6 is fixed on the inner wall of the backflow cavity 41 by welding or other fixing methods. Inside the backflow cavity 41, the first backflow baffle 5 is located above the second backflow baffle 6. The first backflow baffle 5 and the second backflow baffle 6 are both inclined towards the speed reducer 1, and the first backflow baffle 5 and the second backflow baffle 6 do not contact, and there is a gap between the two. The relative arrangement of the first backflow baffle 5 and the second backflow baffle 6 can filter and condense the oil discharged in the speed reducer 1, and the gap between the two can provide a path for the hot gas in the speed reducer 1 to be discharged outward.

[0017] Preferably, in the embodiment, the first backflow baffle 5 and the second backflow baffle 6 are both in the shape of an oval sheet. After entering the backflow cavity 41, the first backflow baffle 5 and the second backflow baffle 6 act respectively, so that the condensed water flows back to the speed reducer. Further, a filter screen 7 is also arranged between the flange seat 3 and the mounting column 4 to prevent dust from entering and mixing with the condensed water and then condensing to block the exhaust valve. In addition, in order to increase the airflow speed in the backflow cavity 41, in the embodiment, the diameter of the exhaust valve is smaller than the diameter of the mounting column 4.

[0018] In summary, the utility model forms a backflow cavity in the exhaust path in the speed reducer by the cooperation of the mounting column and the flange seat, the first backflow baffle and the second backflow baffle filter the dust entering the backflow cavity from the outside on the one hand, and make the water vapor in the speed reducer condense and flow back to the speed reducer on the other hand, thereby blocking the mixing of water vapor and dust to avoid blocking the exhaust valve.

[0019] The foregoing has described a specific embodiment of the utility model. Other embodiments are within the scope of the appended claims.

[0020] The terms "exemplary", "example", and the like are used as adjectives to mean "serving as an example, instance, or illustration", and not as adjectives to mean "preferred" or "having some kind of advantage". Specific embodiments are described in detail in the specification. These embodiments are not meant to limit the techniques to the specific embodiments described, however. In some instances, well-known structures and devices are shown in block diagram form, rather than in detail, in order to avoid obscuring the understanding of the described embodiments.

[0021] The above describes the optional implementation of the embodiment of the utility model in detail in combination with the drawings, but the embodiment of the utility model is not limited to the specific details in the above implementation, and various simple modifications can be made to the technical scheme of the embodiment of the utility model within the technical concept range of the embodiment of the utility model, and these simple modifications all belong to the protection range of the embodiment of the utility model.

[0022] The above description of the present disclosure is provided to enable any person skilled in the art to make or use the disclosure. Various modifications to the disclosure will be readily apparent to those skilled in the art, and the generic principles defined herein can be applied to other variations without departing from the scope of the disclosure. Thus, the present disclosure is not intended to be limited to the examples described herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A device for preventing clogging of a breather valve of a reduction gear, provided above a housing of a reduction gear (1), characterized in that, Include: Vent valve (2), flange seat (3), mounting column (4) and first backflow baffle (5), second backflow baffle (6); one end of the vent valve (2) is fixed on the surface of the flange seat (3), the other end of the vent valve (2) is connected with the outside; The flange seat (3) connects the vent valve (2) and the mounting column (4), the mounting column (4) is fixedly arranged on the box body of the speed reducer (1), the mounting column (4) is provided with a backflow cavity (41) communicated with the gear box in the speed reducer (1); The first backflow baffle (5) and the second backflow baffle (6) are respectively arranged in the backflow cavity (41), and the first backflow baffle (5) and the second backflow baffle (6) are oppositely arranged.

2. A choke device for a breather valve of a speed reducer according to claim 1, wherein The first backflow baffle (5) is located above the second backflow baffle (6), and there is a gap between the first backflow baffle (5) and the second backflow baffle (6).

3. A choke device for a breather valve of a speed reducer according to claim 2, wherein The filter screen (7) is arranged between the flange seat (3) and the mounting column (4).

4. A choke device for a breather valve of a speed reducer according to claim 3, wherein The vent valve (2) is coaxial with the mounting column (4), and the vent valve (2) is communicated with the mounting column (4).

5. A choke device for a breather valve of a speed reducer according to claim 4, wherein The first backflow baffle (5) and the second backflow baffle (6) are flexible sheets.

6. A choke device for a breather valve of a speed reducer according to claim 4, wherein The first backflow baffle (5) and the second backflow baffle (6) extend towards one side of the speed reducer (1).