Three-dimensional single-roller fire coal drying furnace with carbon capture function

By using a multi-layer filtration system and bearing design in a three-dimensional single-roll coal-fired dryer, the carbon emission and stability issues of coal-fired drying equipment have been solved, achieving efficient and environmentally friendly drying of coal slime and gasification slag.

CN223741146UActive Publication Date: 2025-12-30BAOTOU ZHILIAN VISION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520245848.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2025-12-30
Estimated Expiration
2035-02-17

AI Technical Summary

Technical Problem

Existing coal-fired drying equipment suffers from high carbon emissions, large footprint, and poor stability, especially bearings which are prone to damage in high-temperature environments.

Method used

It adopts a three-dimensional single-roll coal-fired drying oven, combined with a multi-layer filtration system and bearing design. The carbon emissions are captured through multiple filtration layers in the purification chamber, and carbon dioxide is converted into harmless substances. The roller and fixed plate work together for efficient drying, and the bearing is set away from the high-temperature area to improve stability.

Benefits of technology

It effectively reduces carbon emissions, optimizes equipment space utilization, improves equipment durability and stability, and ensures efficient drying results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of drying equipment, and discloses a three-dimensional single-roller coal-fired drying furnace with a carbon capture function, which comprises a drying furnace cabinet, a hot air conveying hole is arranged on one side of the drying furnace cabinet, a coal-fired furnace is arranged on one side of the drying furnace cabinet close to the hot air conveying hole, and a hot air outlet is arranged at the top of the coal-fired furnace. A first gas conveying pipe is arranged between the dry furnace cabinet and the coal burning furnace, a purifying box is arranged on the right side of the coal burning furnace, gas conveying holes are formed in the top of the coal burning furnace and the top of the purifying box, a second gas conveying pipe is arranged between the coal burning furnace and the purifying box, and a second filtering layer is arranged in the purifying box. According to the utility model, carbon emission in the coal burning process is effectively captured and purified through a multi-layer filtering system in the purification box, and after flue gas is subjected to multiple treatment of ceramic particles, activated carbon and a catalyst, harmful substances are removed, and greenhouse gases such as carbon dioxide are partially converted into harmless substances, so that the carbon emission is reduced; therefore, the pollution to the environment is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to drying equipment technical field especially, it relates to three -dimensional single roll coal drying furnace with carbon capture function. BACKGROUND

[0002] With the continuous advancement of industrialization, coal drying technology is widely used in coal slime and gasification slag treatment field. The traditional coal drying furnace mainly carries out drying to coal slime and gasification slag through the heat generated by burning coal. Most of the existing coal drying equipment adopts single roller or roller and fixed plate cooperation mode for material heating, and the moisture of coal slime and gasification slag is evaporated through temperature conduction. At the same time, these equipment also usually adopt flue gas discharge pipeline for waste gas treatment, although it can basically meet the daily use demand, but there is still room for improvement in environmental protection and energy utilization.

[0003] Firstly, in the process of burning coal, the flue gas contains a large amount of harmful substances, especially greenhouse gases such as carbon dioxide, which will directly cause great pressure on the environment without effective purification treatment. Secondly, most of the existing drying equipment has the problems of large floor area, insufficient energy utilization, etc., especially the bearing and other parts are easily affected by high temperature environment, thereby affecting the stability and durability of the equipment. How to ensure efficient drying while reducing carbon emissions, optimizing equipment structure and improving equipment stability has become a difficult problem to be broken through in the current technical scheme. CONTENT OF THE UTILITY MODEL

[0004] In order to make up for the above shortcomings, the utility model provides three -dimensional single roll coal drying furnace with carbon capture function, aims at improving the problems of traditional coal drying equipment in carbon emission treatment, too large equipment floor area and high temperature environment damaging the stability of the equipment.

[0005] In order to realize the above purpose, the utility model adopts the following technical scheme: three -dimensional single roll coal drying furnace with carbon capture function, including dry furnace cabinet, the dry furnace cabinet one side is provided with heat delivery hole, the dry furnace cabinet is close to heat delivery hole one side and is provided with coal burning furnace, the coal burning furnace top is provided with hot air outlet, the dry furnace cabinet and coal burning furnace between be provided with gas pipe one, the coal burning furnace right side is provided with purification box, the coal burning furnace and purification box top all are provided with gas hole, the coal burning furnace and purification box between be provided with gas pipe two, the purification box inside is provided with filter layer two, the filter layer two top is provided with filter layer one, the filter layer two bottom is provided with filter layer three, the purification box bottom is provided with exhaust component.

[0006] As a further description of the above technical scheme:

[0007] The exhaust component includes exhaust pipe, the exhaust pipe is arranged at the bottom of the purification box, and the exhaust pipe is provided with a fan inside.

[0008] As a further description of the above technical solutions:

[0009] The dry furnace cabinet is provided with a vertical plate on the left side and the right side, and the vertical plate is internally provided with a bearing.

[0010] As a further description of the above technical solutions:

[0011] The bearing is internally provided with a rotating column, and the rotating column is rotationally connected in the dry furnace cabinet.

[0012] As a further description of the above technical solutions:

[0013] The rotating column is fixedly connected with a roller on the outer wall.

[0014] As a further description of the above technical solutions:

[0015] The roller is fixedly connected with a fixed plate on the outer wall of the roller.

[0016] As a further description of the above technical solutions:

[0017] One end of the gas conveying pipe is arranged in the hot gas outlet hole, and the other end of the gas conveying pipe is arranged in the hot gas conveying hole.

[0018] As a further description of the above technical solutions:

[0019] Both ends of the second gas conveying pipe are arranged in different gas conveying holes.

[0020] The utility model has the advantages that:

[0021] 1. In the utility model, the multi-layer filtering system in the purification box effectively captures and purifies carbon emissions during coal burning. After the flue gas is treated by ceramic particles, activated carbon and catalysts, harmful substances are removed, and part of greenhouse gases such as carbon dioxide is converted into harmless substances, thereby reducing carbon emissions and reducing environmental pollution.

[0022] 2. In the utility model, the cooperation between the roller, the fixed plate and the rotating column ensures that the coal slime and the gasification slag can be fully dried in a limited space. At the same time, due to the arrangement of the multi-layer structure, the equipment area can be effectively reduced, the production space utilization is optimized, and the corresponding bearing is ingeniously arranged away from the high-temperature area, thereby avoiding the influence of the high-temperature environment on the bearing, improving the durability and stability of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 The utility model provides a three-dimensional view of a three-dimensional single-roller coal drying furnace with carbon capture function.

[0024] Figure 2 The internal structure distribution diagram of the purification box of the three-dimensional single-roller coal-fired drying furnace with carbon capture function is provided by the utility model;

[0025] Figure 3 The internal structure diagram of the vertical plate of the three-dimensional single-roller coal-fired drying furnace with carbon capture function is provided by the utility model;

[0026] Figure 4 The internal structure diagram of the drying furnace cabinet of the three-dimensional single-roller coal-fired drying furnace with carbon capture function is provided by the utility model.

[0027] Legend:

[0028] 1, drying furnace cabinet; 2, coal-fired furnace; 3, hot gas outlet hole; 4, gas pipe one; 5, hot gas hole; 6, gas pipe two; 7, purification box; 8, exhaust pipe; 9, gas hole; 10, filter layer one; 11, filter layer two; 12, filter layer three; 13, vertical plate; 14, bearing; 15, rotating column; 16, roller; 17, fixed plate. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0030] Reference Figures 1-2 , the utility model provides an embodiment: three-dimensional single-roller coal-fired drying furnace with carbon capture function, including drying furnace cabinet 1, drying furnace cabinet 1 one side is provided with hot gas hole 5, drying furnace cabinet 1 is close to hot gas hole 5 one side and is provided with coal-fired furnace 2, coal-fired furnace 2 top is provided with hot gas outlet hole 3, drying furnace cabinet 1 and coal-fired furnace 2 between being provided with gas pipe one 4, coal-fired furnace 2 right side is provided with purification box 7, coal-fired furnace 2 and purification box 7 top are provided with gas hole 9, coal-fired furnace 2 and purification box 7 between being provided with gas pipe two 6, purification box 7 inside is provided with filter layer two 11, filter layer two 11 top is provided with filter layer one 10, filter layer two 11 bottom is provided with filter layer three 12, purification box 7 bottom is provided with exhaust component, and exhaust component includes exhaust pipe 8, exhaust pipe 8 is arranged at purification box 7 bottom, exhaust pipe 8 inside is provided with fan, gas pipe one 4 one end is arranged in hot gas outlet hole 3 inside, and gas pipe one 4 other end is arranged in hot gas hole 5 inside, and gas pipe two 6 both ends are arranged in different gas holes 9 inside;

[0031] Specifically, in the process of drying coal slime and gasification slag, first, we need to generate heat through coal-burning operations in the coal-burning furnace 2. This process not only provides the necessary heat source for drying but also effectively improves the overall system's energy efficiency. The heat released by the combustion process inside the coal-burning furnace 2 first enters the gas delivery pipe one 4 through the hot gas outlet 3, and then the hot gas is introduced into the drying furnace cabinet 1 through the hot gas delivery hole 5, preparing for the subsequent drying process.

[0032] As the temperature in the drying furnace cabinet 1 gradually rises, the provided heat quickly penetrates into the coal slime and gasification slag, ensuring that it can be evenly heated during the drying process and accelerating the evaporation of moisture. At this time, the flue gas generated by the coal-burning furnace 2 will also be discharged through specially designed gas holes. Specifically, the flue gas passes through the gas delivery hole 9 at the top of the coal-burning furnace 2 and is then transmitted to the purification box 7 through the gas delivery pipe two 6.

[0033] The purification process in the purification box 7 is crucial. First, the flue gas passes through the filter layer one 10, which is filled with ceramic particles, serving as a preliminary filtration. Through the filtration of ceramic particles, large-particle pollutants and impurities are effectively removed, ensuring that subsequent processing is not affected. Next, the flue gas enters the filter layer two 11, where the presence of activated carbon allows for the adsorption of harmful gases. The high-efficiency adsorption of activated carbon effectively removes harmful substances, further purifying the flue gas.

[0034] Finally, the purified flue gas flows through the filter layer three 12, where the internal platinum, palladium, and copper-based catalysts further optimize the gas composition through catalytic reactions. This process not only decomposes harmful gases but also converts carbon dioxide into harmless substances, effectively reducing pollutant emissions. After completing these complex purification steps, the flue gas is safely discharged through the exhaust pipe 8, meeting environmental protection requirements and ensuring that the entire drying process is both efficient and environmentally friendly.

[0035] Referring to Figures 3-4 , the drying furnace cabinet 1 is provided with vertical plates 13 on both sides, the vertical plates 13 are provided with bearings 14, the bearings 14 are provided with rotating columns 15, the rotating columns 15 are rotatably connected in the drying furnace cabinet 1, the rotating columns 15 are fixedly connected with rollers 16, and the rollers 16 are fixedly connected with fixed plates 17 on both sides of the outer wall of the rollers 16;

[0036] Specifically, after preheating in the drying furnace cabinet 1, coal slime and gasification slag will be poured into the drying furnace cabinet 1 for drying treatment. At this time, the coal slime and gasification slag will come into contact with the rollers 16 and fixed plates 17 inside the drying furnace cabinet 1. Since the rollers 16 and fixed plates 17 are in a high-temperature environment inside the drying furnace cabinet 1, their surface temperature will not be too low, ensuring that the coal slime and gasification slag can quickly absorb heat in the instant of contact, laying the foundation for the subsequent drying process.

[0037] As the coal slurry and gasification slag rotate under the action of gravity, they will gradually enter the next layer of the dry furnace cabinet 1. Through the transmission of multiple layers of rollers 16 and fixed plates 17, the coal slurry and gasification slag can be uniformly contacted with heat and gradually complete the drying process. This multi-layer design not only improves the drying efficiency, but also ensures that the coal slurry and gasification slag can be completely dried, thereby achieving the ideal drying effect.

[0038] In addition, the rollers 16 and the rotating column 15 are flexibly rotated through the bearing 14. The bearing 14 is very critical, which supports the rotation through the bearing 14 to ensure the stability of the rotation and reduce mechanical wear, thereby prolonging the service life of the equipment. The bearing 14 is cleverly installed in the stand plate 13 away from the high temperature area of the dry furnace cabinet 1, which effectively prevents the high temperature inside the dry furnace cabinet 1 from adversely affecting the stand plate 13.

[0039] Working principle: When the coal slurry and gasification slag need to be dried, we first perform coal burning inside the coal burning furnace 2 to generate heat. The corresponding heat can enter the gas conveying pipe one 4 through the hot gas outlet hole 3, and finally be transmitted to the dry furnace cabinet 1 through the hot gas conveying hole 5. At this time, the dry furnace cabinet 1 is heated by the introduced heat as a preparation before drying. The flue gas generated by burning coal in the coal burning furnace 2 will be transmitted to the purification tank 7 inside the purification tank 7 through the gas conveying pipe two 6 from the gas conveying hole 9 at the top of the purification tank 7. The flue gas will first be preliminarily filtered by the ceramic particles filled in the filter layer one 10 to filter out large particle pollutants and impurities, and then the harmful gas will be adsorbed by the activated carbon in the filter layer two 11. Finally, the gas will be converted into harmless substances by the platinum, palladium, and copper-based catalyst inside the filter layer three 12 through catalytic reaction. Finally, the purified flue gas will be normally discharged through the exhaust pipe 8. After preheating in the dry furnace cabinet 1, the coal slurry and gasification slag are poured into the dry furnace cabinet 1. At this time, the coal slurry and gasification slag will contact the rollers 16 and fixed plates 17 when passing through the positions of the rollers 16 and fixed plates 17. Because the rollers 16 and fixed plates 17 are in a high temperature environment inside the dry furnace cabinet 1, the temperature will not be too low. Therefore, when the coal slurry and gasification slag contact, although they will rotate due to gravity, the multiple layers of rollers 16 and fixed plates 17 can gradually completely dry the coal slurry and gasification slag. The rotating column 15 connected to the roller 16 is flexibly rotated through the bearing 14, and the bearing 14 is arranged in the stand plate 13 away from the dry furnace cabinet 1, which can prevent the high temperature inside the dry furnace cabinet 1 from affecting the stand plate 13.

[0040] It should be explained finally: above only is the preferred embodiment of the utility model and is not used for limiting the utility model, although the utility model has been explained in detail with reference to foregoing embodiment, for the skilled person in the art, it still can modify the technical scheme recorded in foregoing each embodiment or make equivalent replacement to part technical features, any modification, equivalent replacement, improvement etc. made within the spirit and principle of the utility model should be contained in the protection scope of the utility model.

Claims

1. A three-dimensional single-roller coal drying furnace with carbon capture function, comprising a dry furnace cabinet (1), characterized in that: The dry furnace cabinet (1) is provided with a heat delivery air hole (5) on one side, the dry furnace cabinet (1) is provided with a coal-burning stove (2) near the heat delivery air hole (5), the coal-burning stove (2) is provided with a hot air outlet (3) on the top, a gas delivery pipe (4) is arranged between the dry furnace cabinet (1) and the coal-burning stove (2), the coal-burning stove (2) is provided with a purification tank (7) on the right side, the coal-burning stove (2) and the purification tank (7) are provided with a gas delivery hole (9) on the top, a gas delivery pipe (6) is arranged between the coal-burning stove (2) and the purification tank (7), the purification tank (7) is provided with a filter layer (11) inside, the filter layer (11) is provided with a filter layer (10) on the top, the filter layer (11) is provided with a filter layer (12) on the bottom, and the purification tank (7) is provided with an exhaust assembly on the bottom.

2. The three-dimensional single-roll coal drying furnace with carbon capture function according to claim 1, characterized in that: The exhaust assembly comprises an exhaust pipe (8), and the exhaust pipe (8) is arranged at the bottom of the purification tank (7).

3. The three-dimensional single-roll coal drying furnace with carbon capture function according to claim 1, characterized in that: The dry furnace cabinet (1) is provided with a vertical plate (13) on the left and right sides, and the vertical plate (13) is provided with a bearing (14) inside.

4. The three-dimensional single-roll coal drying furnace with carbon capture function according to claim 3, characterized in that: The bearing (14) is provided with a rotating column (15) inside, and the rotating column (15) is rotationally connected inside the dry furnace cabinet (1).

5. The three-dimensional single-roll coal drying furnace with carbon capture function according to claim 4, characterized in that: The rotating column (15) is fixedly connected with a roller (16) on the outer wall.

6. The three-dimensional single-roll coal drying furnace with carbon capture function according to claim 5, characterized in that: The roller (16) is fixedly connected with a fixed plate (17) on the outer wall on both sides.

7. The three-dimensional single-roll coal drying furnace with carbon capture function according to claim 1, characterized in that: One end of the gas delivery pipe (4) is arranged inside the hot air outlet (3), and the other end of the gas delivery pipe (4) is arranged inside the heat delivery air hole (5).

8. The three-dimensional single-roll coal-fired drying furnace with carbon capture function according to claim 1, characterized in that: The gas delivery pipe (6) is arranged inside different gas delivery holes (9) at both ends.