Drying and leveling all-in-one machine equipment

Abstract

The utility model discloses drying and flattening all-in-one machine equipment, which relates to the technical field of textile drying and flattening, and comprises a base station, textile articles and fixing plates fixed on the front surface and the rear surface of the base station through bolts, a conveying motor is arranged on the surface of the base station, and the conveying motor drives a conveying belt to rotate through a driving wheel. Baffles are fixed between the fixing plates above the base table through bolts, a movable drying mechanism is arranged between the two baffles, driving motors are fixed to the surfaces of the fixing plates through supporting plates, output shafts of the driving motors penetrate through the fixing plates to be connected with driving wheels, and the driving wheels are connected with driving rollers between the fixing plates. The conveying device is reasonable in design structure, can efficiently convey textile articles through cooperative operation of the conveying motor, the driving roller and the driven roller, can effectively eliminate wrinkles through uniform extrusion and drawing force, enables the surfaces of the articles to be flat and smooth, improves product quality, is stable in operation in a transmission mode, can adapt to textile articles of different thicknesses and materials, and is suitable for large-scale popularization and application. And the universality and the practicability of the equipment are improved.

Description

Technical Field

[0001] This utility model relates to the field of textile drying and leveling technology, specifically a drying and leveling integrated machine. Background Technology

[0002] In the textile industry, drying and leveling are two crucial processes that directly affect the quality and appearance of textile products. However, in traditional textile production processes, drying and leveling are usually performed by separate equipment, which not only leads to a cumbersome production process but also presents numerous problems.

[0003] Early drying equipment was often simple in structure and single in function. Most of the drying methods were static drying, which involved placing textiles in a fixed position and heating them with a single heat source. This drying method was inefficient, took a long time, and seriously affected production efficiency. Moreover, due to uneven drying, some areas were often over-dried while others were under-dried. This not only reduced product quality but also easily led to energy waste. In addition, these drying equipment could not be flexibly adjusted according to textiles of different specifications and sizes, and had poor applicability.

[0004] In the leveling process, traditional leveling equipment also has many shortcomings. Some equipment does not achieve ideal leveling results and cannot completely eliminate wrinkles on the surface of textiles, resulting in poor product appearance quality. Moreover, existing leveling equipment applies uneven compression and tension forces to textiles during operation, which can easily damage them, especially soft and fragile textiles. In addition, traditional leveling equipment is usually only suitable for textiles of specific thicknesses and materials, and cannot meet the production needs of diverse textile products, resulting in low versatility and practicality.

[0005] Meanwhile, because the drying and leveling equipment are independent of each other, textiles need to be frequently transferred from the drying equipment to the leveling equipment during the production process. This not only increases labor costs and labor intensity, but also easily causes secondary damage to the textiles during the transfer process. Moreover, the independent equipment occupies a large amount of production space, increasing the company's production costs.

[0006] Furthermore, the transmission system of traditional equipment also has certain problems. Belts are prone to loosening during long-term operation, leading to a decrease in transmission efficiency and affecting the normal operation of the equipment. Existing equipment often lacks an effective belt tension adjustment device. Once the belt loosens, it is necessary to stop the machine for maintenance or replacement, which not only increases the maintenance cost of the equipment but also causes production interruptions and affects the production schedule.

[0007] To address the aforementioned problems in the drying and leveling processes of traditional textile production equipment, thereby improving production efficiency, reducing production costs, and enhancing product quality, we offer an integrated drying and leveling machine to solve these issues. Utility Model Content

[0008] (a) Technical problems to be solved

[0009] The purpose of this invention is to overcome the shortcomings of the existing technology and provide an integrated drying and leveling machine.

[0010] (II) Technical Solution

[0011] To achieve the above objectives, this utility model provides the following technical solution: a drying and leveling integrated machine, comprising a base, textile articles, and fixed plates fixed to the front and rear surfaces of the base by bolts. A conveyor motor is provided on the surface of the base, and the conveyor motor drives the conveyor belt to rotate through a drive wheel. Baffles are fixed between the fixed plates above the base by bolts. A movable drying mechanism is provided between the two baffles. A drive motor is fixed to the surface of the fixed plates by a support plate. The output shaft of the drive motor passes through the fixed plate and is connected to the drive wheel. The drive wheel is connected to the drive roller between the fixed plate. Driven rollers are provided on both sides of the drive roller. Driven wheels are provided on the surface of the driven rollers and are connected to the fixed plates by pins. Driven wheels and drive wheels are connected sequentially by belts. A connecting plate is provided between the conveyor belt and the driven rollers, and the two ends of the connecting plate are fixed to the fixed plates. The textile articles pass through the driven rollers and drive rollers sequentially.

[0012] Furthermore, the drying mechanism includes a movable plate disposed between the baffles, air outlets evenly distributed on the surface of the movable plate, and a wind box disposed on the surface of the movable plate above the air outlets, with heating wires evenly disposed at the bottom end of the movable plate.

[0013] Furthermore, a flexible plate is provided at the connection between the connecting plate and the driven roller, and the flexible plate overlaps with the surface of the driven roller.

[0014] Furthermore, a tensioning wheel is provided on the fixed plate above the drive wheel via a pin, and a belt passes between the tensioning wheel and the drive wheel.

[0015] Furthermore, a sliding groove is provided on the opposite side of the baffle, and a slider is provided in the sliding groove, and the slider is fixed to the side of the movable plate.

[0016] Furthermore, the baffles are symmetrically and intersectingly fixed with air guide blocks, and air guide grooves are provided in the air guide blocks. The air guide grooves at the bottom of the air guide blocks are fan-shaped.

[0017] (III) Beneficial Effects:

[0018] Compared with existing technologies, this integrated drying and leveling machine has the following advantages:

[0019] I. This utility model utilizes a transmission motor in conjunction with the driving and driven rollers to efficiently transport textiles. The uniform compression and stretching force effectively eliminates wrinkles, resulting in a smooth and flat surface, thus improving product quality. Furthermore, this transmission method ensures stable operation and adaptability to textiles of varying thicknesses and materials, enhancing the equipment's versatility and practicality. Simultaneously, the tensioning wheel located above the driving roller allows for convenient adjustment of belt tension. During long-term operation, the belt condition can be adjusted at any time to ensure stable and reliable transmission between the driving and driven rollers, reducing equipment malfunctions and lowering maintenance costs.

[0020] II. This utility model features a drying mechanism with a movable plate that can move flexibly via a slide and slider, facilitating adjustment of the drying position according to the specifications and dimensions of the textiles. This ensures uniform drying results. The air outlet, air box, and heating wire work together to accelerate moisture evaporation, shorten drying time, and improve production efficiency. The design of the air guide blocks and their guide channels on the opposite side of the baffles effectively guides and diffuses hot air, ensuring more even coverage of the textile surface, improving hot air utilization, enhancing drying effect, and improving drying quality. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0022] Figure 2 This is a three-dimensional structural diagram of the base and fixing plate in this utility model;

[0023] Figure 3 This is a schematic diagram of the disassembled structure of the drying mechanism in this utility model;

[0024] Figure 4 This is a schematic diagram of the baffle structure in this utility model;

[0025] Figure 5 This is a schematic diagram of the connecting plate, flexible plate, and driven roller structure in this utility model;

[0026] Figure 6 This is an enlarged structural diagram of the air guide block in this utility model.

[0027] In the diagram: 1. Fixed plate; 2. Drive motor; 3. Drive wheel; 4. Driven wheel; 5. Adjusting wheel; 6. Belt; 7. Textile; 8. Driven roller; 9. Driven roller; 10. Movable plate; 11. Air box; 12. Baffle; 13. Conveyor motor; 14. Base; 15. Conveyor belt; 16. Flexible plate; 17. Connecting plate; 18. Air outlet; 19. Slider; 20. Heating wire; 21. Air guide block; 22. Air guide groove; 23. Slide groove. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] like Figure 1-6 As shown, this utility model provides a technical solution: a drying and leveling integrated machine, including a base 14, textile articles 7, and fixed plates 1 fixed to the front and rear surfaces of the base 14 by bolts. A conveyor motor 13 is provided on the surface of the base 14. The conveyor motor 13 drives the conveyor belt 15 to rotate through the drive wheel for conveying the textile articles 7 to be processed. Baffles 12 are fixed between the fixed plates 1 above the base 14 by bolts. A movable drying mechanism is provided between the baffles 12 to dry the textile articles 7. A drive motor 2 is fixed to the surface of the fixed plates 1 by a support plate. The output shaft of the drive motor 2 passes through the fixed plates 1 and is connected to the drive wheel 3. The drive wheel 3 drives the drive roller 9 to rotate. The driven rollers 8 on both sides of the drive roller 9 are connected to the drive roller 3 by the driven rollers 4 and belts 6 to achieve synchronous rotation. A connecting plate 17 is provided between the conveyor belt 15 and the driven rollers 8. The textile articles 7 pass from the conveyor belt to the driven rollers 8 in sequence, and finally pass up and down through the driven rollers 8 and the drive roller 9, achieving leveling during the rotation process.

[0030] The conveyor motor 13 drives the conveyor belt 15 to rotate stably. With the coordinated operation of the drive roller 9 and the driven roller 8, the textile articles 7 can be efficiently conveyed and smoothed. The arrangement of the drive roller 9 and the driven roller 8 ensures that the textile articles 7 are subjected to uniform compression and tension when passing through the equipment, effectively eliminating wrinkles and ensuring that the surface of the textile articles 7 is flat and smooth, thus improving product quality. At the same time, this transmission method is stable and can adapt to textile articles 7 of different thicknesses and materials, greatly improving the versatility and practicality of the equipment.

[0031] Specifically, the movable plate 10 in the drying mechanism is set between the baffles 12. Through the cooperation of the sliding grooves 23 and the sliders 19 opened on the opposite side of the baffles 12, the movable plate 10 can move flexibly, which makes it convenient to adjust the drying position according to the different specifications and sizes of textiles 7, ensuring that the drying effect is uniform. The air outlets 18 evenly opened on the surface of the movable plate 10 and the air box 11 above it can blow hot air evenly onto the textiles 7, accelerating the moisture evaporation rate. The electric heating wires 20 evenly arranged at the bottom of the movable plate 10 can further improve the drying efficiency, shorten the drying time, and greatly improve the production efficiency.

[0032] Specifically, such as Figure 5As shown, a soft plate 16 is provided at the connection between the connecting plate 17 and the driven roller 8. The soft plate 16 overlaps with the surface of the driven roller 8. When the textile article 7 passes through the driven roller 8, the soft plate 16 can play a buffering and protective role, avoiding scratches or wear on the surface of the textile article 7 caused by the driven roller 8, and effectively protecting the integrity and quality of the textile article 7. This design is particularly suitable for some soft and easily damaged textile articles 7, thus broadening the application range of the equipment.

[0033] Specifically, a tensioning wheel 5 is provided on the side of the fixed plate 1 above the drive wheel 3 via a pin. The belt 6 passes between the tensioning wheel 5 and the drive wheel 3, which allows for easy adjustment of the tension of the belt 6. During long-term operation of the equipment, the belt 6 may become loose, affecting the transmission efficiency. By replacing the tensioning wheel 5 with different sizes, the tension of the belt 6 can be adjusted at any time to ensure stable and reliable transmission between the drive wheel 3 and the driven wheel 4, guarantee the normal operation of the equipment, reduce the occurrence of equipment failures, and lower maintenance costs.

[0034] Specifically, such as Figure 4 and Figure 6 As shown, the baffle 12 is symmetrically and crosswise fixed with the air guide block 21. The air guide groove 22 provided in the air guide block 21 and the fan-shaped air guide groove 22 at the bottom of the air guide block 21 can effectively guide and diffuse the hot air blown out by the drying mechanism. Under the action of the air guide groove 22, the hot air can cover the surface of the textile 7 more evenly, improve the utilization rate of the hot air, further enhance the drying effect, enable the textile 7 to be dried quickly and evenly, and improve the drying quality.

[0035] It should be noted that in this document, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "fixed," "installed," "connected," and "linked" should be interpreted broadly. For example, "installed" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a mechanical connection or an electrical connection; "linked" can be a direct connection, an indirect connection through an intermediate medium, or a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A drying and leveling integrated machine device comprising a base (14), a textile product (7) and a fixed plate (1) fixed to the front and rear surfaces of the base (14) by means of bolts, characterized by: The base (14) surface is provided with conveying motor (13), conveying motor (13) through the drive wheel belt drive conveyor (15) rotation, the base (14) above fixed plate (1) between by bolt fixed with baffle (12), two baffle (12) between the movable drying mechanism is provided, fixed plate (1) surface is fixed with drive motor (2) through the support plate, the output shaft of drive motor (2) passes through fixed plate (1) and driving wheel (3) connection, driving wheel (3) and fixed plate (1) between the driving roller (9) connection, driving roller (9) both sides are provided with driven roller (8), driven roller (8) surface is provided with driven wheel (4), and driven wheel (4) through the pin shaft and fixed plate (1) connection, driven wheel (4) and driving wheel (3) between through the belt (6) are connected in turn, the conveyor (15) and driven roller (8) between the connecting plate (17) is provided, and the connecting plate (17) both ends and fixed plate (1) fixed, the textile products (7) in turn up and down through driven roller (8) and driving roller (9).

2. The drying and tempering integrated machine apparatus according to claim 1, characterized in that: The drying mechanism includes the movable plate (10) arranged between the baffle (12), the air outlet (18) uniformly arranged on the surface of the movable plate (10), and the air bellow (11) arranged on the surface of the movable plate (10) above the air outlet (18), and the electric heating wire (20) is uniformly arranged at the bottom end of the movable plate (10).

3. The drying and tempering integrated machine apparatus according to claim 1, characterized in that: The connecting plate (17) and the driven roller (8) are provided with a soft plate (16), and the soft plate (16) and the driven roller (8) are overlapped.

4. The drying and tempering integrated machine apparatus according to claim 1, characterized in that: The driving wheel (3) is provided with a tensioning wheel (5) through a pin shaft on the fixed plate (1), and the belt (6) passes through the tensioning wheel (5) and the driving wheel (3).

5. The drying and tempering integrated machine apparatus according to claim 2, wherein: The baffle (12) opposite surface is provided with a sliding groove (23), and the sliding groove (23) is provided with a sliding block (19), and the sliding block (19) and the side surface of the movable plate (10) are fixed.

6. The drying and leveling integrated machine apparatus according to claim 1, wherein: The baffle (12) opposite surface is provided with a symmetrically crossed air guide block (21), and the air guide block (21) is provided with an air guide groove (22), and the air guide groove (22) at the bottom end of the air guide block (21) is fan-shaped.

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