General assembly bulb lamp machine

Abstract

The utility model discloses a final assembly gun lamp machine, which relates to the technical field of colored lamp production equipment and comprises a first line positioning reference component and a second line positioning reference component. The first wire positioning reference assembly comprises a wire feeding cylinder, a left wire feeding lamp distance reference groove clamp, a right wire feeding lamp distance reference groove clamp and a reference part position adjusting mechanism. The reference part position adjusting mechanism is used for adjusting the positions of the wire feeding cylinder and the wire feeding lamp away from the reference groove clamp. The second line positioning reference assembly comprises two positioning needle assemblies; the positioning pin assembly comprises a reference positioning pin group and a positioning pin driving mechanism for driving the reference positioning pin group to move; and the reference positioning needle group is provided with a clamp working space gap. According to the utility model, the production efficiency can be improved, the structural flexibility is increased, the production error is reduced, the precision and efficiency of the colored lamp production process are obviously improved, the large-scale production requirement is met, and the stable and reliable product quality is ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of colored lamp production equipment, specifically, relates to a general assembly explosive lamp machine. BACKGROUND

[0002] In the field of colored lamp production equipment, the general assembly explosive lamp machine is a key equipment for producing colored lamps, and its functions include accurately positioning, clamping and twisting the lamp wire to realize the complex lamp wire winding work in the colored lamp production process. The existing general assembly explosive lamp machine mainly consists of a machine body, a wire feeding mechanism, a turntable and a wire positioning reference assembly, a plurality of cable fixing clamps are arranged on the turntable to fix the lamp wire, and the twisting of the lamp wire is completed by rotating the clamps. However, the existing equipment has certain defects in the twisting process of the lamp wire (which has a plurality of lamp beads thereon), mainly in the following aspects: when twisting the lamp wire, due to the lack of accurate positioning control, the twisting node of the lamp wire may deviate, which cannot guarantee that the length of the lamp wire is consistent with the design requirements, affecting the quality and consistency of the final product; the design of the wire positioning reference assembly and its adjusting mechanism in the existing equipment is not flexible enough, causing instability in the production process; the operation steps of the existing equipment are complicated and inefficient during the fixing and moving of the lamp wire, which is difficult to meet the large-scale production demand. SUMMARY

[0003] The utility model provides a kind of general assembly explosive lamp machine, it can solve the above problems.

[0004] To solve the above problems, the technical scheme adopted by the utility model is as follows:

[0005] The utility model provides a kind of general assembly explosive lamp machine, including machine body, the machine body is provided with wire feeding mechanism, turntable and wire positioning reference assembly;The turntable is provided with a plurality of cable fixing clamps along the annular edge;The left and right sides of the turntable are provided with rotating clamps;The wire feeding mechanism includes left and right sliding bases, and wire guide wheel assembly installed on the left and right sliding bases;

[0006] The wire positioning reference assembly includes a first wire positioning reference assembly and a second wire positioning reference assembly;

[0007] The first wire positioning reference assembly includes a wire feeding cylinder, left and right wire feeding distance reference slot cards respectively located on the left and right sides of the wire feeding cylinder, and a reference element position adjusting mechanism installed on the left and right sliding bases;The reference element position adjusting mechanism is used to adjust the up, down, front and back positions of the wire feeding cylinder, and is used to adjust the up, down, front, left and right positions of the left and right wire feeding distance reference slot cards;

[0008] The second line positioning reference assembly comprises two positioning needle assemblies respectively located on the left and right sides of the rotating disc; the positioning needle assembly comprises a reference positioning needle group and a positioning needle driving mechanism for driving the reference positioning needle group to move up, down, forward and backward; the reference positioning needle group has a clip working space gap.

[0009] As a further description of the above technical solution: the wire feeding cylinder is installed in the up-down direction, and the right wire feeding lamp distance reference slot card and the left wire feeding lamp distance reference slot card are both downward V-shaped slot cards.

[0010] As a further description of the above technical solution: the reference part position adjusting mechanism comprises an up-down driving cylinder mechanism III installed on the left and right sliding bases, and a front-back driving cylinder mechanism installed on the up-down moving base of the up-down driving cylinder mechanism III; the front-back moving base of the front-back driving cylinder mechanism is installed with the up-down driving cylinder mechanism I, the up-down driving cylinder mechanism II and the wire feeding cylinder; the up-down moving bases of the up-down driving cylinder mechanism I and the up-down driving cylinder mechanism II are respectively installed with the right wire feeding lamp distance reference slot card and the left wire feeding lamp distance reference slot card.

[0011] As a further description of the above technical solution: the reference positioning needle group comprises two parallel positioning needles installed in the up-down direction, and the gap between the two positioning needles is the clip working space gap.

[0012] As a further description of the above technical solution: the positioning needle driving mechanism comprises two cam driving mechanisms, a base fixed to the machine body, an end arm fixedly connected to the reference positioning needle group, an up-down slide rod fixedly connected to the end arm, an up-down slide sleeve slidingly fitted to the up-down slide rod, a front-back slide rod fixedly connected to the up-down slide sleeve, a front-back slide sleeve slidingly fitted to the front-back slide rod and fixed to the base, a straight swing rod having one end rotatably connected to the front-back slide rod, and a right-angle swing rod having one end rotatably connected to the other end of the straight swing rod and having a right-angle end rotatably connected to the base.

[0013] One of the cam driving mechanisms is drivingly connected to the up-down slide rod for driving the up-down slide rod to move up and down, and the other cam driving mechanism is drivingly connected to the other end of the right-angle swing rod for driving the front-back slide rod to move forward and backward through power transmission of the straight swing rod and the right-angle swing rod.

[0014] As a further description of the above technical solution: the machine body is installed with a rotating shaft driven by a motor driving structure; the cam driving mechanism comprises a connecting rod having one end fixedly connected to the machine body and the other end rotatably connected to the other end of the right-angle swing rod, a cam installed on the rotating shaft, and a roller installed on one rod segment of the connecting rod and matched with the cam.

[0015] Compared with the prior art, the utility model has the beneficial effects that:

[0016] 1) By dividing the wire positioning reference assembly into a first wire positioning reference assembly and a second wire positioning reference assembly, and introducing a reference part position adjusting mechanism and a positioning needle assembly, the node position in the lamp wire twisting process can be accurately controlled; the first wire positioning reference assembly (such as a wire feeding cylinder, a reference slot card, etc.) can adjust the position as required, thereby ensuring that each twisting node of the lamp wire is consistent with the design distance; the second wire positioning reference assembly can ensure that the design node of the lamp wire does not deviate from the predetermined position during the rotation of the rotating disc through the accurate adjustment of the positioning needle group, thereby improving the accuracy and consistency of the twisting process.

[0017] 2) The unnecessary operation steps are greatly reduced during the lamp wire fixing and moving process, so that the equipment is more efficient during operation; the combination of the positioning needle assembly and the reference part position adjusting mechanism enables the equipment to automatically adjust the position and state of the lamp wire, thereby improving the production efficiency.

[0018] 3) The reference part position adjusting mechanism provides a more flexible adjustment mode, which can accurately adjust the positions of the wire feeding cylinder, the wire feeding lamp distance reference slot card and other components during the lamp wire twisting process; the adjusting mechanism supports fine adjustment of the lamp wire in multiple directions, including up, down, front, back and left and right adjustment, thereby further improving the adaptability and flexibility of the equipment in the complex lamp wire production process.

[0019] 4) The positioning needle driving mechanism can accurately control the up-down and back-and-forth movement of the reference positioning needle group, ensure the height consistency of the position during the lamp wire twisting process, significantly reduce the quality problems caused by improper operation or positioning errors, especially in the accurate control of the twisting node, ensure that the twisting effect of each lamp wire meets the design requirements, thereby improving the consistency and stability of the product.

[0020] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the following will specifically describe the embodiments of the utility model, and the detailed description will be given below with reference to the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiments, and it should be understood that the following drawings only show some embodiments of the utility model, and should not be regarded as a limitation to the scope, and for those skilled in the art, other related drawings can also be obtained without creative labor.

[0022] Figure 1 is the structure schematic diagram of the total assembly of the embodiment;

[0023] Figure 2 isFigure 1 is a local enlarged view of the middle A;

[0024] Figure 3 is a working cooperation principle diagram of the rotating clamp, the reference positioning needle group, the lamp line and the cable fixing clamp described in the embodiment;

[0025] Figure 4 is a three-dimensional structure schematic diagram of the reference element position adjusting mechanism described in the embodiment;

[0026] Figure 5 is a right view structure schematic diagram of the reference element position adjusting mechanism described in the embodiment;

[0027] Figure 6 is a three-dimensional structure schematic diagram of the positioning needle driving mechanism described in the embodiment;

[0028] In the figure: 1, the wire feeding cylinder; 2, the right wire feeding lamp distance reference slot card; 3, the left wire feeding lamp distance reference slot card; 4, the wire guide wheel assembly; 5, the rotating clamp; 6, the reference positioning needle group; 7, the cable fixing clamp; 8, the left and right sliding base; 9, the machine body; 10, the rotating disc; 11, the up and down driving cylinder mechanism I; 12, the up and down driving cylinder mechanism II; 13, the lamp line; 14, the front and rear driving cylinder mechanism; 15, the up and down driving cylinder mechanism III; 16, the end arm; 17, the up and down sliding sleeve; 18, the up and down sliding rod; 19, the front and rear sliding rod; 20, the front and rear sliding sleeve; 21, the base; 22, the right angle swing rod; 23, the straight swing rod; 24, the cam; 25, the connecting rod; 26, the roller; 27, the rotating shaft. DETAILED DESCRIPTION

[0029] In order to make the purpose, the technical scheme and the advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments of the present application.

[0030] Please refer to Figure 1 and Figure 2The embodiment provides a kind of total assembly cannon lamp machine, including machine body 9, machine body 9 is arranged line feeding mechanism, carousel 10 and line positioning reference component;Carousel 10 is along annular edge and is provided with 120 cable fixing clamps 7 (for the sake of clear embodiment figure structure, some structures are omitted in drawing, for example, most cable fixing clamps 7);The left and right sides of carousel 10 are provided with rotating clamp 5;Line feeding mechanism includes left and right sliding base 8, and wire guide wheel component 4 installed on left and right sliding base 8;Line positioning reference component includes first line positioning reference component and second line positioning reference component;First line positioning reference component includes line feeding cylinder 1, left line distance reference slot card 3 and right line distance reference slot card 2 respectively located in the left and right sides of line feeding cylinder 1, and reference element position adjusting mechanism installed on left and right sliding base 8;Reference element position adjusting mechanism is used to adjust the upper, lower, front, back position of line feeding cylinder 1, and is used to adjust the upper, lower, front, back, left, right position of left line distance reference slot card 3 and right line distance reference slot card 2;Second line positioning reference component includes two positioning needle components respectively located in the left and right sides of carousel 10;Positioning needle component includes reference positioning needle group 6, and positioning needle driving mechanism for driving the upper, lower, front, back movement of reference positioning needle group 6;Reference positioning needle group 6 has the gap of clamp working space.

[0031] The total assembly cannon lamp machine described in the embodiment is based on the action of line feeding cylinder 1, right line distance reference slot card 2, left line distance reference slot card 3, rotating clamp 5, reference positioning needle group 6, left and right sliding base 8 of cable fixing clamp 7 and carousel 10 to complete the twisting of lamp wire 13.

[0032] The twisting process of lamp wire 13 is listed below, which is the first twisting process of lamp wire 13, and is on the right side of carousel 10, specifically including:

[0033] 1) After passing through wire guide wheel component 4, the free end of lamp wire 13 is passed downward through line feeding cylinder 1, and then pulled to the cable fixing clamp 7 currently in the line clamping station, and the free end of lamp wire 13 is fixed by using the cable fixing clamp 7;

[0034] 2) left and right sliding base 8 moves to the right side of carousel 10, so that lamp wire 13 is pulled out a section to the right;

[0035] 3) control right line distance reference slot card 2 to move and clamp lamp wire 13 by reference element position adjusting mechanism, and then control right line distance reference slot card 2 to move right to the position where lamp wire 13 is greater than unit design length L;

[0036] 4) the positioning needle component on the right side of carousel 10 acts, specifically by controlling its reference positioning needle group 6 to move to the current unit design length L node position of lamp wire 13 through its positioning needle driving mechanism;

[0037] 5) control right line distance reference slot card 2 to move up and separate from lamp wire 13 by reference element position adjusting mechanism.

[0038] 6) The rotating disc 10 rotates, the next cable fixing clamp 7 moves to the cable clamping station, the left and right sliding bases 8 move to the left side of the rotating disc 10, and the lamp wire 13 passes through the cable fixing clamp 7 currently in the cable clamping station through the control of the reference element position adjusting mechanism, and the lamp wire 13 is clamped by the cable fixing clamp 7 currently in the cable clamping station;

[0039] 7) The rotating clamp 5 on the right side extends to the clamp working space gap of the reference positioning needle group 6 on the right side and clamps and covers the part of the lamp wire 13 crossing the clamp working space gap, as shown in Figure 3 ;

[0040] 8) The positioning needle assembly on the right side of the rotating disc 10 acts again, specifically, the reference positioning needle group 6 is reset through the control of the positioning needle driving mechanism thereof;

[0041] 9) The rotating clamp 5 on the right side rotates, and a twisting action of the lamp wire 13 is completed.

[0042] The twisting process of the lamp wire 13 on the right side of the rotating disc 10 is similar to the twisting process of the lamp wire 13 on the left side of the rotating disc 10, and will not be described here.

[0043] In an optional embodiment of the present application, the wire feeding drum 1 is installed in the up-down direction, and the right wire feeding lamp distance reference slot card 2 and the left wire feeding lamp distance reference slot card 3 are both downward V-shaped slot cards, as shown in Figure 2 , which can effectively fix and guide the lamp wire 13 and ensure the stability of the lamp wire 13 during the wire feeding process.

[0044] In an optional embodiment of the present application, as shown in Figure 4 and Figure 5 , the reference element position adjusting mechanism comprises an up-down driving cylinder mechanism III 15 installed on the left and right sliding bases 8, and a front-rear driving cylinder mechanism 14 installed on the up-down moving seat of the up-down driving cylinder mechanism III 15; the front-rear moving seat of the front-rear driving cylinder mechanism 14 is installed with the up-down driving cylinder mechanism I 11, the up-down driving cylinder mechanism II 12 and the wire feeding drum 1; the up-down moving seats of the up-down driving cylinder mechanism I 11 and the up-down driving cylinder mechanism II 12 are respectively installed with the right wire feeding lamp distance reference slot card 2 and the left wire feeding lamp distance reference slot card 3. The reference element position adjusting mechanism realizes the accurate adjustment of the wire feeding drum 1 and the reference slot card in multiple directions through the combination of multiple driving cylinder modules, and can quickly respond to production needs.

[0045] In an optional embodiment of the present application, as shown in Figure 2 and Figure 3As shown, the reference positioning needle group 6 includes two parallel positioning needles installed in the up-down direction, and the gap between the two positioning needles is the clip working space gap. Of course, more than three positioning needles can also be designed, as long as the clip working space gap is left.

[0046] In an optional embodiment of the present application, as shown in Figure 1 and Figure 6 As shown, the positioning needle driving mechanism includes two cam driving mechanisms, a base 21 fixed to the machine body 9, an end arm 16 fixedly connected to the reference positioning needle group 6, an up-down slide rod 18 fixedly connected to the end arm 16, an up-down slide sleeve 17 slidingly fitted to the up-down slide rod 18, a front-rear slide rod 19 fixedly connected to the up-down slide sleeve 17, a front-rear slide sleeve 20 slidingly fitted to the front-rear slide rod 19 and fixed to the base 21, a straight swing rod 23 having one end rotatably connected to the front-rear slide rod 19, and a right-angle swing rod 22 having one end rotatably connected to the other end of the straight swing rod 23 and rotatably connected to the base 21; one of the cam driving mechanisms is drivingly connected to the up-down slide rod 18 for driving the up-down slide rod 18 to move up and down; the other cam driving mechanism is drivingly connected to the other end of the right-angle swing rod 22 for driving the front-rear slide rod 19 to move forward and backward through power transmission of the straight swing rod 23 and the right-angle swing rod 22. The cam 24 driving structure of the positioning needle driving mechanism can accurately control the up-down and forward-backward movement of the reference positioning needle group 6.

[0047] The machine body 9 is provided with a rotating shaft 27 driven by a motor driving structure; the cam driving mechanism includes a connecting rod 25 having one end fixedly connected to the machine body 9 and the other end rotatably connected to the other end of the right-angle swing rod 22, a cam 24 mounted on the rotating shaft 27, and a roller 26 mounted on one of the rod segments of the connecting rod 25 and matched with the cam 24. Through cooperation of the motor-driven rotating shaft 27 and the cam driving mechanism, accurate control of the positioning needle driving mechanism is achieved.

[0048] The above only describes preferred embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application can be variously changed and modified. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A kind of total assembly cannon lamp machine, including machine body (9), the machine body (9) is provided with wire feeding mechanism, carousel (10) and wire positioning reference component;The carousel (10) is provided with several cable fixing clamps (7) along annular edge;The left and right sides of the carousel (10) are provided with rotating clamps (5);The wire feeding mechanism includes left and right sliding base (8), and wire guide wheel component (4) installed on the left and right sliding base (8);Its characterized in that, The wire positioning reference component includes first wire positioning reference component and second wire positioning reference component; The first wire positioning reference component includes wire feeding cylinder (1), left wire lamp distance reference slot card (3) and right wire lamp distance reference slot card (2) respectively located on the left and right sides of the wire feeding cylinder (1), and reference element position adjusting mechanism installed on the left and right sliding base (8);The reference element position adjusting mechanism is used to adjust the up, down, front, back position of the wire feeding cylinder (1), and is used to adjust the up, down, front, back, left, right position of the left wire lamp distance reference slot card (3) and right wire lamp distance reference slot card (2); The second wire positioning reference component includes two positioning needle components respectively located on the left and right sides of the carousel (10);The positioning needle component includes reference positioning needle group (6), and positioning needle driving mechanism for driving the up, down, front, back movement of the reference positioning needle group (6); The reference positioning needle group (6) has clip working space gap.

2. The total assembly of the firecracker lamp machine according to claim 1, wherein, The wire feeding cylinder (1) is installed along the up-down direction, and the right wire lamp distance reference slot card (2) and left wire lamp distance reference slot card (3) are both downward V-shaped slot card.

3. The total assembly firecracker lamp machine according to claim 1, wherein, The reference element position adjusting mechanism includes up-down driving cylinder mechanism III (15) installed on the left and right sliding base (8), and front-back driving cylinder mechanism (14) installed on the up-down moving seat of the up-down driving cylinder mechanism III (15);The front-back moving seat of the front-back driving cylinder mechanism (14) is installed with up-down driving cylinder mechanism I (11), up-down driving cylinder mechanism II (12) and the wire feeding cylinder (1);The up-down moving seat of the up-down driving cylinder mechanism I (11) and up-down driving cylinder mechanism II (12) is installed with the right wire lamp distance reference slot card (2) and left wire lamp distance reference slot card (3) respectively.

4. The total assembly of the firecracker lamp machine according to claim 1, wherein, The reference positioning needle group (6) includes two parallel positioning needles, which are installed along the up-down direction, and the gap between the two positioning needles is the clip working space gap.

5. The method of claim 1, wherein the method further comprises: determining a location of the mobile device; and determining a location of the at least one beacon based on the location of the mobile device. The positioning needle driving mechanism comprises two cam driving mechanisms, a base (21) fixed to the machine body (9), an end arm (16) fixedly connected to the reference positioning needle group (6), an up-and-down slide rod (18) fixedly connected to the end arm (16), an up-and-down slide sleeve (17) slidingly fitted to the up-and-down slide rod (18), a front-and-back slide rod (19) fixedly connected to the up-and-down slide sleeve (17), a front-and-back slide sleeve (20) slidingly fitted to the front-and-back slide rod (19) and fixed to the base (21), a straight swing rod (23) having one end rotatably connected to the front-and-back slide rod (19), and a right-angle swing rod (22) having one end rotatably connected to the other end of the straight swing rod (23) and having a right-angle end rotatably connected to the base (21); One of the cam driving mechanisms is drivingly connected to the up-and-down slide rod (18) for driving the up-and-down slide rod (18) to move up and down, and the other cam driving mechanism is drivingly connected to the other end of the right-angle swing rod (22) for driving the front-and-back slide rod (19) to move forward and backward through power transmission of the straight swing rod (23) and the right-angle swing rod (22).

6. The total assembly of the firecracker lamp machine according to claim 5, wherein, The machine body (9) is provided with a rotating shaft (27) driven by a motor driving structure; the cam driving mechanism comprises a connecting rod (25) having one end fixedly connected to the machine body (9) and the other end rotatably connected to the other end of the right-angle swing rod (22), a cam (24) mounted on the rotating shaft (27), and a roller (26) mounted on one rod segment of the connecting rod (25) and matched with the cam (24).

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