Quick-release stacking machine battery module
By designing a quick-release forklift battery module, the combination of telescopic rods and limit frames solves the problem of battery specifications being fixed, enabling convenient battery replacement and stable fixation, reducing replacement costs and extending battery life.
Patent Information
- Application Number
- CN202423124277.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-18
AI Technical Summary
The existing battery modules and batteries are fixed in specifications and cannot be easily replaced, which increases costs.
A quick-release forklift battery module was designed, which adopts a combination structure of telescopic rod, spring and limit frame. By pulling the limit frame and telescopic rod together, batteries of different specifications can be clamped and fixed. Combined with sliding components and clamping parts, the battery disassembly and assembly process is simplified.
This achieves flexibility and stability in the battery module, reduces the cost and time of battery replacement, and extends battery life.
Smart Images

Figure CN223743803U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of forklift accessories technology, and in particular to a quick-release forklift battery module. Background Technology
[0002] A stacker is an industrial piece of equipment used for handling and stacking goods. It is commonly used in warehousing, logistics, and manufacturing to lift, move, and stack goods, improving material handling efficiency. Currently, most mainstream container stackers on the market are diesel-powered, with engines reaching up to 180kW. The exhaust gases from burning diesel cause some environmental pollution. Due to frequent changes in load, the power is excessive under light loads; however, under heavy loads, the engine emits black smoke during acceleration, resulting in severe exhaust pollution. Therefore, electric stackers have been developed. Electric stackers use batteries to store electrical energy.
[0003] Existing battery modules are rigidly tied to battery specifications. When either the battery or the battery module is damaged, or when the battery needs to be replaced, they cannot be compatible with each other, thus preventing easy replacement and increasing costs. Therefore, those skilled in the art have provided a quick-release forklift battery module to solve the problems mentioned in the background. Utility Model Content
[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a quick-release forklift battery module, which aims to improve the problem that the specifications of the battery module and the battery are fixed in the existing technology, making it impossible to replace the battery at will.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A quick-release stacker battery module includes a housing, a top cover connected to the top side of the housing via a hinge, a placement cavity inside the housing, bases fixedly connected to the left and right ends of the bottom side of the placement cavity, a frame fixedly connected to the top side of the base, a gathering assembly installed at the left and right ends of the frame, and multiple limiting frames connected to the top side of the frame via a sliding assembly, with batteries disposed on the left and right sides of the multiple limiting frames near each other.
[0007] As a further description of the above technical solution:
[0008] The gathering assembly includes a limiting frame 1. Both ends of the limiting frame 1 and the frame body are fixedly connected to telescopic rods. The outer wall of the telescopic rods is fitted with springs. The battery is located on the side of the frame body and the limiting frame 1 that is close to each other.
[0009] As a further description of the above technical solution:
[0010] One end of the spring is connected to the frame, and the other end of the spring is connected to the limiting frame.
[0011] As a further description of the above technical solution:
[0012] The sliding assembly includes a slide groove, which is formed on the top side of the frame. A sliding member is fixedly connected to the bottom middle side of the second limiting frame. The sliding member slides horizontally inside the slide groove. A tightening bolt is threadedly connected to the top middle side of the frame.
[0013] As a further description of the above technical solution:
[0014] The bottom end of the clamping bolt passes through the bottom middle side of the second limiting frame and the bottom middle side of the slide, and the bottom end of the clamping bolt abuts against the bottom inner wall of the slide groove.
[0015] As a further description of the above technical solution:
[0016] A grid plate is fixedly connected to the middle of the interior of the frame, and multiple through slots are provided on the outer wall of the grid plate.
[0017] As a further description of the above technical solution:
[0018] The top side of the limiting frame is fixedly connected with multiple clamping components, and two rubber components are fixedly connected to the left and right sides of the inner wall of each clamping component.
[0019] As a further description of the above technical solution:
[0020] A power port is installed on the upper front side of the housing.
[0021] This utility model has the following beneficial effects:
[0022] 1. In this utility model, the structure of the battery module can adapt to batteries of various specifications, avoiding the binding between battery and battery module specifications, thereby allowing batteries to be replaced and upgraded at will, and adapting to upgraded batteries, thus greatly improving the flexibility of the battery module and reducing the cost of replacing batteries and battery modules.
[0023] 2. In this utility model, the telescopic rod, spring and limiting rod work together to clamp and fix batteries of different specifications, prevent the batteries from shaking, and thus improve the stability of the battery module. This structure does not use bolts or other designs that require additional tools to remove the battery, thus making it easy to disassemble and assemble the battery. Attached Figure Description
[0024] Figure 1 This is a perspective view of a quick-release stacker battery module proposed in this utility model;
[0025] Figure 2 This is a schematic diagram of the internal structure of the housing of a quick-release stacker battery module proposed in this utility model;
[0026] Figure 3 This is a schematic diagram showing the position of the telescopic rod of a quick-release stacker battery module proposed in this utility model;
[0027] Figure 4 This is a schematic diagram of the slide groove and slide component of a quick-release stacker battery module proposed in this utility model;
[0028] Figure 5 This is a schematic diagram of the structure of a clamping component for a quick-release stacker battery module proposed in this utility model.
[0029] Legend:
[0030] 1. Outer shell; 2. Top cover; 3. Base; 4. Frame; 5. Limiting bracket one; 6. Telescopic rod; 7. Spring; 8. Limiting bracket two; 9. Slide groove; 10. Sliding component; 11. Tightening bolt; 12. Grid plate; 13. Clamping component; 14. Rubber component; 15. Battery; 16. Power port. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Reference Figure 1-3 This utility model provides an embodiment of a quick-release stacker battery module, including a housing 1, a top cover 2 connected to the top side of the housing 1 via a hinge, a placement cavity inside the housing 1, bases 3 fixedly connected to the left and right ends of the bottom side of the placement cavity, a frame 4 fixedly connected to the top side of the base 3, a gathering assembly installed at the left and right ends of the frame 4, a plurality of limiting frames 8 connected to the top side of the frame 4 via a sliding assembly, batteries 15 are provided on the left and right sides of the plurality of limiting frames 8; a grid plate 12 is fixedly connected to the middle of the inside of the frame 4, a plurality of through slots are provided on the outer wall of the grid plate 12; a power port 16 is installed on the upper front side of the housing 1.
[0033] Specifically, the battery module's batteries 15 are relatively small, allowing for a larger number of batteries. To slow down battery degradation, the replaced batteries 15 can be slowly charged and centrally monitored, maintained, and managed to extend their lifespan. This battery module can iteratively replace batteries 15 and accommodate various battery specifications. The batteries 15 can be sold externally, offering flexibility and a wide range of choices. The grid plate 12 reduces the contact area between the battery 15 and the frame 4, thereby reducing heat generation during battery operation due to limited space and extending the battery 15's lifespan.
[0034] Reference Figure 3 The retraction assembly includes a limiting frame 5. The front and rear ends of the limiting frame 5 and the frame body 4 are fixedly connected to telescopic rods 6. The outer wall of the telescopic rods 6 is fitted with springs 7. The battery 15 is located on the side of the frame body 4 and the limiting frame 5. One end of the spring 7 is connected to the frame body 4, and the other end of the spring 7 is connected to the limiting frame 5.
[0035] Specifically, the limiting bracket 5 is used to clamp the battery 15 between the limiting bracket 5 and the frame 4. The telescopic rod 6 is used to support the spring 7 and prevent the spring 7 from bending. By pulling the limiting bracket 5, the telescopic rod 6 is extended, stretching the spring 7, increasing the distance between the frame 4 and the limiting bracket 5 to accommodate batteries 15 of different sizes. The battery 15 is placed between the limiting bracket 5 and the frame 4. Releasing the limiting bracket 5 will reset the spring 7. Pulling the limiting bracket 5 back to its original position will then clamp and secure the battery 15. This structure does not use bolts or other tools required to release the battery 15, making it easy to install and remove the battery 15.
[0036] Reference Figure 3 and Figure 4 The sliding component includes a slide groove 9, which is opened on the top side of the frame 4. A slider 10 is fixedly connected to the bottom side of the middle end of the second limiting frame 8. The slider 10 slides horizontally inside the slide groove 9. A clamping bolt 11 is threadedly connected to the top side of the middle end of the frame 4. The bottom end of the clamping bolt 11 passes through the bottom side of the middle end of the second limiting frame 8 and the bottom side of the middle end of the slider 10 in sequence, and the bottom end of the clamping bolt 11 abuts against the bottom side of the inner wall of the slide groove 9.
[0037] Specifically, multiple batteries 15 are separated by limiting brackets 2 8, thus preventing them from stacking together and causing overheating. The limiting brackets 2 8 slide within the slide groove 9 via sliders 10, thereby changing the spacing between each limiting bracket 2 8 to accommodate batteries of different specifications. The limiting brackets 2 8 and sliders 10 are fixed by tightening the clamping bolts 11, which press their bottom ends against the bottom side of the inner wall of the slide groove 9.
[0038] Reference Figure 3 and Figure 5 Multiple clamping parts 13 are fixedly connected to the top side of the limiting frame 5, and two rubber parts 14 are fixedly connected to the left and right sides of the inner wall of the clamping parts 13.
[0039] Specifically, all batteries 15 are electrically connected to the power port 16 via wiring and connectors. The cables of multiple batteries 15 and the power port 16 can easily become tangled. The clamping member 13 has a certain degree of elasticity, enabling it to hold the cables internally. Simultaneously, the rubber member 14 further clamps the cables while protecting their outer walls, preventing wear and tear.
[0040] Working principle: When replacing battery 15, by pulling the limiting bracket 5, the telescopic rod 6 is extended and the spring 7 is stretched, increasing the distance between the frame 4 and the limiting bracket 5, thus releasing the clamping and fixing of the limiting bracket 5 on battery 15. At this time, the depleted battery 15 is taken out, and the fully charged battery 15 is placed between the limiting bracket 5 and the frame 4. Then, the limiting bracket 5 is released, the spring 7 will reset, and the limiting bracket 5 will be pulled back to reset, thereby clamping and fixing battery 15. After the battery 15 is replaced, the specifications of the battery 15 change. At this time, it is necessary to adjust the spacing of the second limit bracket 8. First, loosen the tightening bolt 11 so that the bottom end of the tightening bolt 11 is no longer pressed against the inside of the slide groove 9. Slide the second limit bracket 8 inside the slide groove 9 through the slide member 10 to change the spacing of each second limit bracket 8 until it is adjusted to a suitable spacing. Tighten the tightening bolt 11 so that the bottom end of the tightening bolt 11 is pressed against the bottom side of the inner wall of the slide groove 9, thereby fixing the second limit bracket 8 and the slide member 10.
[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A quick release battery module for a lift truck, comprising a housing (1), characterized in that: The top side of the shell (1) is connected with a top cover (2) through a hinge, the inside of the shell (1) is provided with a placing cavity, the bottom side of the placing cavity is fixedly connected with a base (3) at the left and right ends, the top side of the base (3) is fixedly connected with a frame body (4), the left and right ends of the frame body (4) are both installed with a collection component, the top side of the frame body (4) is connected with a plurality of limiting racks two (8) through a sliding assembly, and the left end of the plurality of limiting racks two (8) is provided with a battery (15) on the side close to each other.
2. The quick-release battery module for a lift truck of claim 1, wherein: The collection component comprises a limiting rack one (5), the front and rear ends of the limiting rack one (5) and the side close to the frame body (4) are both fixedly connected with an extension rod (6), the outer wall of the extension rod (6) is sleeved with a spring (7), and the battery (15) is located on the side close to the frame body (4) and the limiting rack one (5).
3. The quick-release battery module for a lift truck of claim 2, wherein: One end of the spring (7) is connected with the frame body (4), and the other end of the spring (7) is connected with the limiting rack one (5).
4. The quick-release battery module for a lift truck of claim 1, wherein: The sliding assembly comprises a sliding groove (9), the sliding groove (9) is arranged on the top side of the frame body (4), the middle end bottom side of the limiting rack two (8) is fixedly connected with a sliding piece (10), the sliding piece (10) horizontally slides in the inside of the sliding groove (9), and the middle end top side of the frame body (4) is screwedly connected with a pressing bolt (11).
5. A quick release battery module for a scissor lift as defined in claim 4, wherein: The bottom end of the pressing bolt (11) penetrates the middle end bottom side of the limiting rack two (8) and the middle end bottom side of the sliding piece (10) in sequence, and the bottom end of the pressing bolt (11) is tightly pressed on the inner wall bottom side of the sliding groove (9).
6. The quick release battery module for a lift truck of claim 1 wherein: The inside of the frame body (4) is fixedly connected with a grid plate (12) at the middle end, and a plurality of through grooves are formed in the outer wall of the grid plate (12).
7. The quick release battery module for a lift truck of claim 2 wherein: The top side of the limiting rack one (5) is fixedly connected with a plurality of clamping pieces (13), and the inner wall left and right sides of the clamping piece (13) are both fixedly connected with two rubber pieces (14).
8. The quick release battery module for a lift truck of claim 1 wherein: The front side of the shell (1) is provided with a power supply port (16) above.