Acid buckling kettle device for adding acid to lead-acid storage battery
By designing an acid-adding device for lead-acid batteries, a mechanized positioning and pressing mechanism is used to achieve precise insertion of the acid-adding pot, solving the problems of low efficiency and poor contact caused by manual inversion, and improving the efficiency and effectiveness of adding acid to lead-acid batteries.
Patent Information
- Application Number
- CN202423127766.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-18
AI Technical Summary
In the existing technology, the method of inverting the acid filling pot during the acid filling process of lead-acid batteries relies on manual operation, which results in low acid filling efficiency and poor contact between the acid filling pot and the lead-acid battery, affecting the negative pressure vacuuming effect.
Design an acid-adding device for lead-acid batteries, including a conveying mechanism, a blocking mechanism, a supporting mechanism, a positioning mechanism, and a pressing mechanism. The device achieves precise positioning and pressing of the acid-adding pot through mechanization, ensuring that the acid-adding nozzle is accurately inserted into the acid-adding hole of the lead-acid battery.
This improves the efficiency of the acid filling pot's inversion and acid filling, ensures close contact between the acid filling pot and the lead-acid battery, and enhances the acid filling effect of the lead-acid battery.
Smart Images

Figure CN223743864U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the production technical field of lead -acid battery, especially, relate to a kind of for lead -acid battery acid adding acid pot device. BACKGROUND
[0002] In the production and manufacture of lead-acid battery, each lead-acid battery needs to be acidified, specifically: first, the acid pot is inverted on the acid injection hole of the lead-acid battery, then the acid injection hole of the acid adding machine is connected with the acid pot, then negative pressure vacuumizing is carried out, and finally acid injection operation is carried out.
[0003] In the prior art, the inversion of the acid pot is usually completed manually. Although this method is simple, the acid injection nozzle of the acid pot cannot be accurately inserted into the acid injection hole of the lead-acid battery quickly by manual operation, so the acidification efficiency of the lead-acid battery is affected. In addition, the acid injection nozzle of the acid pot does not contact tightly with the acid injection hole of the lead-acid battery when the acid pot is inverted manually, thereby affecting the negative pressure vacuumizing effect of the lead-acid battery. Therefore, it is urgent to develop a device for acid pot inversion for lead-acid battery acidification to solve the above problems. SUMMARY
[0004] The utility model provides a kind of for lead-acid battery acid adding acid pot device, and its purpose is to solve the technical problem proposed in the above background.
[0005] To solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model is a kind of for lead-acid battery acid adding acid pot device, including the conveying mechanism for conveying lead-acid battery;A pair of blocking mechanism for limiting lead-acid battery is equipped side by side on the conveying mechanism along its conveying direction;Supporting mechanism is vertically arranged between the two blocking mechanisms;First positioning mechanism for positioning acid pot body and second positioning mechanism for positioning acid pot acid injection nozzle are equipped side by side on the supporting mechanism from top to bottom;The first positioning mechanism and the second positioning mechanism are all arranged above the conveying mechanism;The upper portion of the first positioning mechanism is vertically equipped with pressing mechanism for pressing acid pot;The pressing mechanism is equipped on the supporting mechanism.
[0007] As a preferred technical solution of the utility model, the conveying mechanism includes rack and power conveying belt horizontally equipped on the top of rack;A pair of guide plates is fixed horizontally above the power conveying belt;The conveying gap of lead-acid battery is formed between the two guide plates.
[0008] As a preferred technical scheme of the utility model, the blocking mechanism includes the first air cylinder which is horizontally fixed on the upper surface of a guide plate, the output end of the first air cylinder is arranged perpendicularly to the conveying direction of the power conveying belt, a blocking batten in '┐' type structure is horizontally arranged on one side of the first air cylinder, one horizontal section of the blocking batten is fixed on the output end of the first air cylinder, and the length direction of the horizontal section of the blocking batten is arranged in parallel to the conveying direction of the power conveying belt, and the other horizontal section of the blocking batten is arranged on the side of the first air cylinder close to the input end of the power conveying belt.
[0009] As a preferred technical scheme of the utility model, the supporting mechanism includes the first mounting frame which is horizontally arranged and the second mounting frame which is horizontally arranged above the first mounting frame, the lower surface of the first mounting frame is vertically fixed in parallel with a pair of struts, the two pairs of struts are arranged on the opposite sides of the rack, and the second mounting frame is connected with the first mounting frame through two pairs of mounting columns which are vertically arranged.
[0010] As a preferred technical scheme of the utility model, the first positioning mechanism includes a pair of bearing plates which are horizontally fixed on the inner side of the first mounting frame, the two bearing plates are arranged above the two guide plates respectively, the upper surfaces of the two bearing plates are horizontally fixed with the second air cylinders respectively, the output end extension directions of the two second air cylinders are arranged perpendicularly to the conveying direction of the power conveying belt, the output ends of the two second air cylinders are horizontally fixed with the first positioning battens respectively, the ends away from each other of the two first positioning battens are horizontally fixed with the second positioning battens respectively, the two second positioning battens are arranged perpendicularly to the first positioning battens, the first positioning batten and the second positioning batten between the two first positioning battens form the kettle body accommodating space, and the upper edges of the two first positioning battens and the upper edges of the two first positioning battens are provided with the turned-up edges.
[0011] As a preferred technical scheme of the utility model, the second positioning mechanism includes a pair of third air cylinders which are horizontally fixed on the lower surfaces of the two bearing plates respectively, the output end extension directions of the two third air cylinders are arranged perpendicularly to the conveying direction of the power conveying belt, the output ends of the two third air cylinders are horizontally fixed with the positioning plates respectively, the opposite inner edges of the two positioning plates are provided with a plurality of accommodating notches in parallel, and the accommodating notches on one positioning plate and the adjacent accommodating notches on the other positioning plate form the acid pouring nozzle accommodating space.
[0012] As a preferred technical scheme of the utility model, the pressing mechanism includes the supporting plate which is horizontally fixed on the second mounting frame, the upper surface of the supporting plate is vertically fixed with the fourth air cylinder, the output end of the fourth air cylinder is fixed with the pressing plate through the gap of the supporting plate, the upper surface of the pressing plate is vertically fixed with a pair of guide rods, and the two guide rods are slidingly inserted into the supporting plate.
[0013] The utility model has the following beneficial effects:
[0014] The utility model discloses a lead -acid battery adds the structure of the acid pot device, comprising a support mechanism, a conveying mechanism and a first positioning mechanism and a second positioning mechanism, the support mechanism is used for supporting the conveying mechanism, the conveying mechanism is used for conveying two lead -acid batteries, the first positioning mechanism is used for forming the acid pot body positioning space of adding the acid pot, and the second positioning mechanism is used for forming the acid nozzle positioning space of adding the acid pot, the acid pot is arranged in the acid pot body positioning space of adding the acid pot, and the acid nozzle of adding the acid pot is inserted into the acid nozzle positioning space of adding the acid pot, and the acid nozzle of adding the acid pot is accurately inserted into the acid hole of lead -acid battery through the pressing mechanism of the utility model.
[0015] Of course, any product implementing the utility model does not necessarily need to achieve all the advantages mentioned above at the same time. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will be needed to use the drawings described simply introduces, obviously, the following description in the drawings only some embodiments of the utility model, for those skilled in the art, under the premise of not paying creative labor, can also obtain other drawings according to these drawings.
[0017] Figure 1 It is a structure schematic view of the acid pot device for lead -acid battery of the utility model adds the acid.
[0018] Figure 2 It is a structure schematic view of the conveying mechanism of the utility model.
[0019] Figure 3 It is a structure schematic view of the support mechanism of the utility model.
[0020] Figure 4 It is a structure schematic view connected between the first positioning mechanism and the second positioning mechanism of the utility model.
[0021] Figure 5 It is a structure front view of Figure 4 .
[0022] Figure 6 It is a structure schematic view of the first positioning mechanism of the utility model.
[0023] Figure 7 It is a structure schematic view of the second positioning mechanism of the utility model.
[0024] Figure 8 The structure diagram of the pressing mechanism of the utility model.
[0025] In the drawings, the component list represented by each sign is as follows:
[0026] 1-conveying mechanism, 2-blocking mechanism, 3-supporting mechanism, 4-first positioning mechanism, 5-second positioning mechanism, 6-pressing mechanism, 101-frame, 102-power conveying belt, 103-guiding plate, 201-first air cylinder, 202-blocking batten, 301-first mounting frame, 302-second mounting frame, 303-strut, 304-mounting column, 401-bearing plate, 402-second air cylinder, 403-first positioning batten, 404-second positioning batten, 405-outward flange, 501-third air cylinder, 502-positioning plate, 503-receiving notch, 601-supporting plate, 602-fourth air cylinder, 603-pressing plate, 604-guiding rod. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0028] Embodiment one:
[0029] Please refer to Figure 1 and Figures 3-4As shown, this utility model is an acid-adding device for lead-acid batteries, including a conveying mechanism 1 for conveying lead-acid batteries; a pair of blocking mechanisms 2 for limiting the lead-acid batteries are mounted side by side on the conveying mechanism 1 along its conveying direction; a support mechanism 3 is vertically arranged between the two blocking mechanisms 2; a first positioning mechanism 4 for positioning the body of the acid-adding pot and a second positioning mechanism 5 for positioning the acid-adding nozzle of the acid-adding pot are mounted side by side from top to bottom on the support mechanism 3; both the first positioning mechanism 4 and the second positioning mechanism 5 are located above the conveying mechanism 1; a pressing mechanism 6 for applying pressure to the acid-adding pot is vertically installed above the first positioning mechanism 4; the pressing mechanism 6 is mounted on the support mechanism 3. In use, two lead-acid batteries are combined into one group, and then multiple groups of lead-acid batteries are placed side by side on the conveying mechanism 1. When one group of lead-acid batteries is conveyed between two blocking mechanisms 2, one blocking mechanism 2 positions the group of lead-acid batteries, and the other blocking mechanism 2 positions the other group of lead-acid batteries. Then, the first positioning mechanism 4 forms a positioning space for the body of the acid filling pot, and the second positioning mechanism 5 forms a positioning space for the acid filling nozzle of the acid filling pot. Then, a pair of acid filling pots are inverted in the positioning space of the body of the acid filling pot, so that the acid filling nozzle of the acid filling pot is inserted into the positioning space of the acid filling nozzle of the acid filling pot. Then, the pressing mechanism 6 is used to press down on the acid filling pot, so that the acid filling nozzle of the acid filling pot is accurately inserted into the acid filling hole of the lead-acid battery. This not only effectively improves the inversion efficiency of the acid filling pot, but also ensures that the acid filling nozzle of the acid filling pot is in close contact with the acid filling hole of the lead-acid battery, effectively improving the acid filling efficiency of the lead-acid battery.
[0030] Among them, such as Figure 2 As shown, the conveying mechanism 1 includes a conventional frame 101 and a power conveyor belt 102 horizontally mounted on top of the frame 101. The power conveyor belt 102 is a conventional component in the art, comprising a pair of rollers arranged side by side, a conveyor belt driven between the two rollers, and a servo motor coaxially fixed to one end of one roller. A pair of guide plates 103 are horizontally bolted above the power conveyor belt 102. A conveying gap for the lead-acid battery is formed between the two guide plates 103. In use, by placing the lead-acid battery on the power conveyor belt 102 and positioning it within the conveying gap formed between the two guide plates 103, precise acid-adding operations are facilitated, effectively ensuring the acid-adding efficiency of the lead-acid battery.
[0031] Among them, such as Figure 2As shown, the blocking mechanism 2 comprises a first cylinder 201 horizontally bolted to the upper surface of a guide plate 103; the output end of the first cylinder 201 is arranged perpendicularly to the conveying direction of the power conveying belt 102; one side of the first cylinder 201 is integrally formed with a blocking strip 202 in a "┐" shape; one horizontal section of the blocking strip 202 is bolted to the output end of the first cylinder 201, and the length direction of the horizontal section of the blocking strip 202 is arranged in parallel to the conveying direction of the power conveying belt 102; the other horizontal section of the blocking strip 202 is arranged on the side of the first cylinder 201 close to the input end of the power conveying belt 102. In use, the first cylinder 201 drives the blocking strip 202 to move linearly, thereby achieving the blocking and positioning of the lead-acid storage battery, and effectively ensuring the precision of the lead-acid storage battery in adding acid.
[0032] Example Two
[0033] On the basis of example one, as Figures 3-7As shown, the support mechanism 3 comprises a horizontally arranged first mounting frame 301 and a horizontally arranged second mounting frame 302 arranged above the first mounting frame 301; the lower surface of the first mounting frame 301 is vertically welded with a pair of struts 303 side by side; the two pairs of struts 303 are arranged on the opposite sides of the rack 101; the second mounting frame 302 and the first mounting frame 301 are connected through two pairs of vertically arranged mounting columns 304; the first positioning mechanism 4 comprises a pair of horizontally welded load plates 401 on the inner side of the first mounting frame 301; the two load plates 401 are arranged above the two guide plates 103 respectively; the upper surfaces of the two load plates 401 are both horizontally bolted with second air cylinders 402; the output end extension directions of the two second air cylinders 402 are both arranged vertically to the conveying direction of the power conveying belt 102; the output ends of the two second air cylinders 402 are both horizontally bolted with first positioning slats 403; the ends away from each other of the two first positioning slats 403 are both horizontally bolted with second positioning slats 404; the two second positioning slats 404 are both arranged vertically to the first positioning slats 403; the space for accommodating the body of the acid adding kettle is surrounded between the two second positioning slats 404 and the two first positioning slats 403; the upper edges of the two first positioning slats 403 and the upper edges of the two first positioning slats 403 are both integrally formed with outward flanges 405; the second positioning mechanism 5 comprises a pair of third air cylinders 501 horizontally bolted on the lower surfaces of the two load plates 401 respectively; the output end extension directions of the two third air cylinders 501 are both arranged vertically to the conveying direction of the power conveying belt 102; the output ends of the two third air cylinders 501 are both horizontally bolted with positioning plates 502; the opposite inner edges of the two positioning plates 502 are both provided with a plurality of accommodation notches 503 side by side; the space for accommodating the acid pouring nozzle of the acid adding kettle is formed between any one of the accommodation notches 503 on the positioning plate 502 and the adjacent accommodation notches 503 on the other positioning plate 502. In use, the first positioning slats 403 are driven by the second air cylinders 402 to move linearly, so as to make the space for accommodating the body of the acid adding kettle surrounded between the two second positioning slats 404 and the two first positioning slats 403; then the positioning plates 502 are driven by the third air cylinders 501 to move linearly, so as to make the space for accommodating the acid pouring nozzle of the acid adding kettle formed between any one of the accommodation notches 503 on the positioning plate 502 and the adjacent accommodation notches 503 on the other positioning plate 502; then the acid adding kettle is manually inverted and placed in the space for accommodating the body of the acid adding kettle, and the acid pouring nozzle of the acid adding kettle is inserted into the space for accommodating the acid pouring nozzle of the acid adding kettle, so as to effectively improve the positioning effect of the acid adding kettle and ensure the positioning accuracy of the acid adding kettle.
[0034] wherein as Figure 3 and Figure 8As shown, the pressing mechanism 6 comprises a support plate 601 horizontally bolted to the second mounting frame 302; the upper surface of the support plate 601 is vertically bolted with a fourth cylinder 602; the output end gap of the fourth cylinder 602 penetrates through the support plate 601 and is horizontally bolted with a pressing plate 603; the upper surface of the pressing plate 603 is vertically bolted with a pair of guide rods 604; both of the guide rods 604 are slidingly inserted into the support plate 601. In use, when the acid adding kettle is completed to be inverted, the fourth cylinder 602 drives the pressing plate 603 to move downward, so as to make the acid adding nozzle of the acid adding kettle inserted into the acid adding hole of the lead-acid storage battery, thereby ensuring that the acid adding nozzle of the acid adding kettle is closely contacted with the acid adding hole of the lead-acid storage battery.
[0035] The preferred embodiments disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details and limit the utility model to the specific embodiments. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that the persons skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalents thereof.
Claims
1. A device for acid dispensing of lead acid batteries, characterized in that The application relates to a conveying mechanism (1) for conveying lead-acid storage batteries; a pair of blocking mechanisms (2) for limiting the lead-acid storage batteries are arranged side by side on the conveying mechanism (1) along the conveying direction of the conveying mechanism (1); Support mechanisms (3) are vertically arranged between the two blocking mechanisms (2); first positioning mechanisms (4) for positioning the bodies of acid adding kettles and second positioning mechanisms (5) for positioning the acid adding nozzles of the acid adding kettles are arranged side by side on the support mechanisms (3) from top to bottom; the first positioning mechanisms (4) and the second positioning mechanisms (5) are arranged above the conveying mechanism (1); pressing mechanisms (6) for pressing the acid adding kettles are vertically arranged above the first positioning mechanisms (4); the pressing mechanisms (6) are arranged on the support mechanisms (3).
2. The acid pouring jug device for use in a lead acid battery according to claim 1, characterized in that, The conveying mechanism (1) comprises a rack (101) and a power conveying belt (102) horizontally arranged on the top of the rack (101); a pair of guide plates (103) are horizontally fixed above the power conveying belt (102); the conveying gap of the lead-acid storage batteries is formed between the two guide plates (103).
3. The acid pouring jug device for use in a lead acid battery according to claim 2, characterized in that, The blocking mechanism (2) comprises a first air cylinder (201) horizontally fixed on the upper surface of a guide plate (103); the output end of the first air cylinder (201) is arranged perpendicularly to the conveying direction of the power conveying belt (102); a blocking batten (202) in a '┐' type structure is horizontally arranged on one side of the first air cylinder (201); one horizontal section of the blocking batten (202) is fixed on the output end of the first air cylinder (201), and the length direction of the horizontal section of the blocking batten (202) is arranged parallel to the conveying direction of the power conveying belt (102); the other horizontal section of the blocking batten (202) is arranged on the side of the first air cylinder (201) close to the input end of the power conveying belt (102).
4. Acid tapping jug device for use in acid filling of lead-acid batteries according to claim 2 or 3, characterized in that The support mechanism (3) comprises a first mounting frame (301) and a second mounting frame (302) horizontally arranged above the first mounting frame (301); a pair of support columns (303) are vertically fixed side by side on the lower surface of the first mounting frame (301); the two pairs of support columns (303) are arranged on the opposite sides of the rack (101); the second mounting frame (302) and the first mounting frame (301) are connected through two pairs of vertically arranged mounting columns (304).
5. The acid pouring jug device for use in a lead acid battery according to claim 4, characterized in that, The first positioning mechanism (4) includes a pair of horizontal bearing plates (401) fixed inside the first mounting frame (301); the two bearing plates (401) are arranged above the two guide plates (103) respectively; the upper surfaces of the two bearing plates (401) are both fixed horizontally with second air cylinders (402); the output ends of the two second air cylinders (402) are arranged perpendicularly to the conveying direction of the power conveying belt (102); the output ends of the two second air cylinders (402) are both fixed horizontally with first positioning slats (403); the ends of the two first positioning slats (403) away from each other are both fixed horizontally with second positioning slats (404); the two second positioning slats (404) are arranged perpendicularly to the first positioning slats (403); the second positioning slats (404) and the first positioning slats (403) form a kettle body accommodating space; the upper edges of the two first positioning slats (403) and the upper edges of the two first positioning slats (403) are both provided with turned-up edges (405).
6. The acid pouring jug device for use in a lead acid battery according to claim 5, characterized in that, The second positioning mechanism (5) includes a pair of third air cylinders (501) fixed horizontally on the lower surfaces of the two bearing plates (401) respectively; the output ends of the two third air cylinders (501) are arranged perpendicularly to the conveying direction of the power conveying belt (102); the output ends of the two third air cylinders (501) are both fixed horizontally with positioning plates (502); the opposite inner edges of the two positioning plates (502) are both provided with a plurality of accommodating notches (503); the accommodating notches (503) on one positioning plate (502) and the adjacent accommodating notches (503) on the other positioning plate (502) form a kettle acid nozzle accommodating space.
7. The acid addition spile device for use in a lead-acid battery according to claim 6, characterized in that The pressing mechanism (6) includes a support plate (601) fixed horizontally on the second mounting frame (302); the upper surface of the support plate (601) is vertically fixed with a fourth air cylinder (602); the output end gap of the fourth air cylinder (602) penetrates through the support plate (601) and is fixed horizontally with a pressing plate (603); the upper surface of the pressing plate (603) is vertically fixed with a pair of guide rods (604); the two guide rods (604) are both slidingly inserted into the support plate (601).