Red bayberry kernel removing equipment
By designing a bayberry pitting device, a combination of spiral brushes and filter screens was used to solve the problem of low efficiency in separating bayberry pulp from pits, achieving high pulp retention and improved production efficiency, while reducing labor costs and pollution risks.
Patent Information
- Application Number
- CN202423162493.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-20
AI Technical Summary
In existing technologies, it is difficult to efficiently separate the pulp and pit of bayberry, resulting in the inability to retain the pulp components. Furthermore, manual peeling is inefficient and poses a risk of secondary contamination.
Design a bayberry pitting device, including a support frame, a power mechanism and a roller assembly. The roller is equipped with a spiral brush and a filter screen. The rotation of the brush drives the bayberry fruit to separate from the pit. The flexibility and spiral structure of the spiral brush improve the fruit separation efficiency.
This method achieves efficient separation of bayberry berries from their pits, preserves the integrity of the fruit pulp, improves production efficiency, reduces labor costs, and avoids secondary contamination.
Smart Images
Figure CN223745693U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food processing technology, and in particular to a device for removing pits from bayberries. Background Technology
[0002] In the current beverage market, bayberry juice drinks have won the favor of many consumers with their unique sweet and sour taste and refreshing fruity aroma. However, most bayberry juice drinks on the market are presented in pure juice form, containing almost no bayberry pulp. This phenomenon is not accidental, but stems from a series of technical challenges in the bayberry pulp extraction process. The pulp of the bayberry is tightly attached to the pit and has a relatively fragile surface. Once subjected to external pressure, the pulp is easily damaged. Traditional bayberry juice manufacturers mostly use juicers to press the bayberries whole to obtain juice. However, while this method can efficiently extract juice, it cannot retain the bayberry pulp, resulting in a significant reduction in the nutritional value and taste of the final product.
[0003] To compensate for this deficiency, some manufacturers typically remove the bayberry pulp manually. However, this method is not only inefficient and unsuitable for large-scale production, but also involves high labor costs, further increasing production costs. Furthermore, manual peeling can easily introduce secondary contamination, posing a potential threat to product safety and hygiene standards.
[0004] The above background information is provided only to aid in understanding the concept and technical solution of this utility model. It does not necessarily belong to the prior art of this patent application. In the absence of clear evidence that the above information was disclosed on the filing date of this patent application, the above background information should not be used to evaluate the novelty and inventiveness of this application. Utility Model Content
[0005] The purpose of this invention is to propose a device for removing the pits from bayberries, so as to solve the technical problems of low efficiency and secondary pollution caused by manual peeling of bayberry pulp in the existing technology.
[0006] Therefore, this utility model proposes a device for removing the pits from bayberries.
[0007] Preferably, the present invention may also have the following technical features:
[0008] A device for removing pits from bayberries includes a support frame, a power mechanism, and a roller assembly;
[0009] The support structure is a cuboid frame structure;
[0010] The drum assembly comprises a drum body and a drum cover, the drum cover is coaxial with the drum body and is arranged on the right end surface of the drum body, the drum body is arranged above the support along the length direction of the support, the inner side wall of the drum body is uniformly provided with a filter screen, the middle part of the drum body is provided with a rotating shaft coaxial with the drum body, the right end of the rotating shaft is connected with the drum cover, a plurality of long strip-shaped brushes are arranged in a spiral shape around the rotating shaft in the drum body, the bristles of the brush are directed towards the filter screen and at least partially contact the filter screen;
[0011] The power mechanism is connected with the rotating shaft to make the rotating shaft rotate and drive the brush to rotate.
[0012] Preferably, the support comprises an upper frame and a lower frame arranged in correspondence with each other, the power mechanism comprises a motor and a transmission belt, the motor is arranged on the lower frame, the transmission belt is a closed loop structure, which connects the motor and the rotating shaft, so that the motor can drive the rotating shaft to rotate when working.
[0013] Preferably, the rotating speed of the motor can be adjusted to adjust the rotating speed of the rotating shaft, thereby changing the rotating speed of the brush.
[0014] Preferably, a plurality of mounting plates are arranged around the rotating shaft, and the brushes are arranged on the mounting plates in correspondence.
[0015] Preferably, a discharging port is arranged on the side surface or the end part of the drum body to facilitate the placement of the processing red bayberries into the drum body.
[0016] Preferably, a fruit core storage part is arranged outside the drum cover.
[0017] Preferably, the right end of the drum body is flush with the end surface of the support.
[0018] Preferably, a fruit pulp storage part is arranged on the outer side wall of the drum body, and an opening is arranged on the outer side wall of the drum body to make the fruit pulp storage part communicate with the opening.
[0019] Preferably, a plurality of vertical columns are symmetrically arranged on the bottom of the drum body, and the drum body is arranged on the upper frame through the vertical columns.
[0020] The beneficial effects of the utility model in comparison with the prior art include: the utility model relates to a waxberry kernel removing equipment, the brush arranged around the rotating shaft can rotate with the rotating shaft, so that the waxberry continuously rolls between the brush and the filter screen, since the brush is not a rigid plate-shaped component, it cannot directly extrude the waxberry, which helps to retain the relatively complete waxberry fruit particles; the brush is arranged in a spiral shape, which helps to drive the waxberry, so that the same waxberry contacts different parts of different brushes multiple times, avoids being directly extruded, improves the speed of fruit particle separation, and also enables the fruit particles that have been separated to be quickly swept into the mesh holes of the filter screen; the brush and the filter screen are partially in contact, when the waxberry passes through the brush hair that has not contacted the filter screen, the brush hair directly brushes on the waxberry, which helps the fruit particles to be peeled off from the kernel and fall into the mesh holes of the filter screen, realizing the separation of the fruit particles and the kernel, and the brush hair that directly contacts the filter screen can enable the fruit particles that have not fallen into the mesh hole freely to be swept into the mesh hole under the action of the brush, avoiding the fruit particles that have been separated from the kernel being crushed by the kernel and the brush repeatedly, and damaging the fruit particle structure. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 is a structural schematic diagram of the specific embodiment of the utility model.
[0022] Figure 2 is a right view of the barrel body of the specific embodiment of the utility model when the barrel cover is opened.
[0023] Mark 1 - support; 11 - upper frame; 12 - lower frame; 13 - stand; 2 - power mechanism; 21 - motor; 22 - conveying belt; 3 - roller assembly; 31 - barrel body; 32 - barrel cover; 33 - filter screen; 34 - rotating shaft; 35 - brush; 351 - brush hair; 36 - mounting plate; 37 - discharge port; 38 - kernel storage part; 39 - pulp storage part; 40 - shaft sleeve; 41 - stud; 42 - mounting block; 43 - nut. DETAILED DESCRIPTION
[0024] The utility model will be further explained in detail in combination with specific embodiments and by referring to the drawings. It should be emphasized that the following description is only exemplary and is not intended to limit the scope of the utility model and its applications.
[0025] Non-limiting and non-exclusive embodiments will be described with reference to the following drawings, in which the same reference numerals denote the same components unless otherwise specifically stated.
[0026] A waxberry kernel removing equipment, such as Figure 1 and 2As shown, including support 1, power mechanism 2 and drum assembly 3; the support 1 is a cuboid frame structure; the drum assembly 3 includes cylinder 31 and cylinder cover 32, the cylinder cover 32 is coaxial with the cylinder 31, and is arranged on the right end surface of the cylinder 31; the cylinder 31 is arranged above the support 1 along the length direction of the support 1, the inner side wall of the cylinder 31 is uniformly distributed with filter screen 33, the middle part of the cylinder 31 is provided with rotating shaft 34 coaxial with it, and the right end is connected with the cylinder cover 32; a plurality of long strip-shaped brushes 35 are arranged in a spiral around the rotating shaft 34 in the cylinder 31, and three brushes 35 are arranged in this embodiment, the bristles 351 of the brush 35 are directed towards the filter screen 33 and at least partially contact the filter screen 33, and the long strip-shaped brush 35 can be arranged obliquely, that is, the brush 35 is not parallel to the axis of the cylinder 31, one end of the brush 35 contacts the filter screen 35, and in specific production, the two ends of the brush 35 can be arranged in an adjustable structure, and the inclination angle and the height of the brush 35 can be adjusted to adapt to different production processes and improve the efficiency of the de-nucleation. In other examples, the length of the bristles 351 of the brush 35 can be uneven, so that part of the bristles 351 contacts the filter screen 33; the power mechanism 2 is connected with the rotating shaft 34 to make the rotating shaft 34 rotate and drive the brush 35 to rotate.
[0027] The brush 35 arranged around the rotating shaft 34 of the above-mentioned device can rotate with the rotating shaft 34, so that the waxberry continuously rolls between the brush 35 and the filter screen 33. Since the brush 35 is not a rigid plate-shaped component, it will not directly extrude the waxberry, which helps to preserve relatively complete fruit particles. The brush 35 is arranged in a spiral shape, which helps to drive the waxberry, so that the same waxberry contacts different parts of different brushes 35 multiple times, avoiding being directly extruded, improving the speed of fruit particles separating from the fruit core, and also enabling the fruit particles that have separated from the fruit core to be swept into the nearby mesh hole more quickly, which helps to preserve relatively complete fruit particles. The brush 35 and the filter screen 33 are arranged in partial contact, when the waxberry passes through the bristles 351 that do not contact the filter screen 33, the bristles 351 directly brush on the waxberry, which also helps the fruit particles to separate from the fruit core and fall into the mesh hole of the filter screen 33, realizing the separation of fruit particles and fruit core, and the part of the bristles that directly contact the filter screen 33 can make the fruit particles that have not had time to fall freely into the mesh hole be swept into the mesh hole under the action of the bristles 351, avoiding the fruit particles that have separated from the fruit core being crushed by the fruit core back and forth, damaging the structure of the fruit particles.
[0028] In some examples of the present embodiment, the support 1 comprises an upper frame 11 and a lower frame 12 arranged in correspondence with each other, and the power mechanism 2 comprises a motor 21 and a transmission belt 22. The motor 21 is arranged on the lower frame 12, and the transmission belt 22 is in a closed loop structure, which connects the motor 21 and a rotating shaft 34, so that the motor 21 can drive the rotating shaft 34 to rotate. Specifically, the motor 21 is arranged directly below the rotating shaft 34 and is spaced apart from the rotating shaft 34.
[0029] In actual production, different varieties of waxberries have different fruit sizes. Therefore, different mesh filter screens 33 can be selected according to different production conditions to improve the filtering effect and avoid crushing the fruit particles. According to different production progress, the rotating speed of the motor 21 can be adjusted to adjust the rotating speed of the rotating shaft 34, and then the rotating speed of the brush 35 is changed, so as to improve the efficiency of removing the fruit core under the condition of retaining the integrity of the fruit particles to the greatest extent.
[0030] In some examples of the present embodiment, a plurality of mounting plates 36 are arranged around the rotating shaft 34, and the brush 35 is arranged on the mounting plate 36 in correspondence. This structure facilitates the disassembly and assembly of the brush 35. In the production process, the brush 35 may be worn or need to be cleaned. The brush 35 can be fixed to the mounting plate 36 through bolts, which can effectively improve the maintenance efficiency of the equipment. Figure 2 As shown in FIG. 6, one shaft sleeve 40 is arranged at each end of the rotating shaft 34. Three threaded studs 41 are uniformly arranged on the side wall of the shaft sleeve 40. A mounting block 42 is arranged on the threaded stud 41, so that the mounting block 42 is connected with the mounting plate 36. A plurality of nuts 43 are arranged on the threaded stud. In actual production, the height of the brush 35 can be changed by adjusting the position of the nut 43. The angle of the brush 35 can be adjusted by rotating the mounting block 42 and then tightening the nut 43, so as to improve the efficiency of removing the fruit core and improve the quality of the fruit pulp after removing the fruit core.
[0031] In some examples of the present embodiment, a feeding port 37 is arranged on the side or end of the cylinder 31 to facilitate the feeding of the waxberries to be processed into the cylinder 31. Figure 1 As shown in FIG. 7, the feeding port 37 of the present example is arranged on the left end face of the cylinder 31.
[0032] In some examples of the present embodiment, a fruit core storage part 38 is arranged outside the cylinder cover 32 to facilitate the collection of the fruit core after the fruit core is removed. Specifically, the right end of the cylinder 31 is flush with the end face of the support 1 to facilitate the arrangement of the fruit core storage part 38.
[0033] In some examples of the present embodiment, a pulp collecting portion 39 is arranged on the outer wall of the cylinder 31. Specifically, an opening is arranged on the outer wall of the cylinder 31, and the pulp collecting portion 39 is in communication with the opening. The fruit particles and juice separated from the fruit core are collected from the pulp collecting portion 39, and then the juice is filtered by using a filter screen with smaller mesh, so that the desired fruit particles can be obtained.
[0034] In some examples of the present embodiment, a plurality of columns 13 are symmetrically arranged on the bottom of the cylinder 31. The cylinder 31 is arranged on the upper frame 11 by the columns 13, so that the stability of the cylinder is improved.
[0035] Those skilled in the art will realize that many modifications can be made to the above description, and that the embodiments and examples are only meant to be illustrative of one or more specific embodiments.
[0036] While there have been described herein the principles of the present application in connection with specific embodiments thereof, it is to be understood that this application is capable of further modifications. This application is intended to cover any variations, uses or adaptations of the application other than those shown in the specification. It is intended that the specification and the drawings be considered as illustrative only, and not restrictive, of the application. As used in this specification and the appended claims, the singular forms "a," "an" and "the" include plural referents unless the context clearly dictates otherwise.
Claims
1. A device for the de-nucleation of arbutus, characterized in that: The application relates to a supporting frame, a power mechanism and a drum assembly. The supporting frame is a cuboid frame structure. The drum assembly comprises a drum body and a drum cover, the drum cover is coaxial with the drum body and is arranged on the right end surface of the drum body, the drum body is arranged above the supporting frame along the length direction of the supporting frame, the inner side wall of the drum body is uniformly provided with a filter screen, the middle part of the drum body is provided with a rotating shaft coaxial with the drum body, the right end of the rotating shaft is connected with the drum cover, a plurality of long strip-shaped brushes are arranged in a spiral shape around the rotating shaft in the drum body, the brush hairs of the brushes are directed to the filter screen and at least partially contact the filter screen. The power mechanism is connected with the rotating shaft to drive the rotating shaft to rotate and drive the brushes to rotate.
2. The equipment for removing the nucleus of the waxberry according to claim 1, characterized in that: The supporting frame comprises an upper frame and a lower frame arranged in correspondence with each other, the power mechanism comprises a motor and a transmission belt, the motor is arranged on the lower frame, the transmission belt is a closed loop structure, the motor and the rotating shaft are connected through the transmission belt, and the motor can drive the rotating shaft to rotate when the motor works.
3. The equipment for removing the nucleus of the waxberry according to claim 2, characterized in that: The rotating speed of the motor can be adjusted to adjust the rotating speed of the rotating shaft and change the rotating speed of the brushes.
4. The equipment for removing the nucleus of the waxberry according to claim 1, characterized in that: A plurality of mounting plates are arranged around the rotating shaft, and the brushes are arranged on the mounting plates in correspondence.
5. The device for removing the nucleus of the waxberry according to claim 1, characterized in that: A discharging port is arranged on the side surface or the end part of the drum body to facilitate the feeding of processed waxberries into the drum body.
6. The device for removing the nucleus of the waxberry according to claim 1, characterized in that: A fruit core storage part is arranged outside the drum cover.
7. The device for removing the nucleus of the waxberry according to claim 6, characterized in that: The right end of the drum body is flush with the end surface of the supporting frame.
8. The equipment for removing the nucleus of the waxberry according to claim 1, characterized in that: A pulp storage part is arranged on the outer side wall of the drum body, an opening is arranged on the outer side wall of the drum body, and the pulp storage part is in communication with the opening.
9. The equipment for removing the nucleus of the waxberry according to claim 1, characterized in that: A plurality of stand columns are symmetrically arranged on the bottom of the drum body, and the drum body is arranged on the upper frame through the stand columns.