High-viscosity amino silicon oil emulsifying and homogenizing device
By employing a combination design of right-handed propeller-type matrix agitator and left-handed propeller-type emulsifier agitator in the emulsification device, the problem of uneven mixing of high-viscosity amino silicone oil was solved, achieving efficient emulsification and reduced energy consumption.
Patent Information
- Application Number
- CN202520016919.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-01-06
AI Technical Summary
Traditional emulsification equipment suffers from uneven mixing, low emulsification efficiency, and high energy consumption when processing high-viscosity amino silicone oil, making it difficult to achieve thorough mixing of silicone oil and emulsifier.
The design combines a right-handed propeller-type matrix agitator and a left-handed propeller-type emulsifier agitator, along with a three-bladed propeller agitator and an emulsifier addition device, to ensure stable driving of the agitator shaft and precise addition of the emulsifier, thereby creating effective vortices and shear forces and improving mixing uniformity.
It improves the mixing uniformity and emulsification efficiency of silicone oil and emulsifier, ensures product quality stability, and reduces energy consumption.
Smart Images
Figure CN223747422U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to silicone oil emulsification device technical field, especially in a kind of high viscosity amino silicone oil emulsification homogenizing device. BACKGROUND
[0002] In chemical industry, the preparation process of high viscosity amino silicone oil usually needs to be emulsified and homogenized, to ensure that silicone oil and other additives can be uniformly mixed, so as to achieve ideal physical and chemical properties. Traditional emulsification and homogenization method often relies on single stirring device or simple stirring paddle design, these ways have the problems of uneven mixing, low emulsification efficiency and high energy consumption when processing high viscosity materials.
[0003] Specifically, the traditional emulsification equipment can be equipped with only one stirring shaft and a set of stirring paddle, which is difficult to form effective vortex and shear force in the stirring process, resulting in insufficient mixing between silicone oil matrix and emulsifier, especially when processing high viscosity amino silicone oil, the mixing effect is greatly discounted. In addition, due to uneven stirring, it may also lead to unstable product quality, large difference between batches, and affect the final application effect of the product.
[0004] In order to overcome the above defects, the industry began to explore more efficient emulsification and homogenization device. However, the existing improvement scheme mostly concentrates on increasing the number of stirring paddle or changing the size of stirring paddle, although it improves the mixing efficiency to some extent, but it does not fundamentally solve the problem of insufficient emulsification uniformity of high viscosity material. Especially when the specific gravity of silicone oil matrix and emulsifier is large, simple stirring method is difficult to realize the full mixing and emulsification of the two.
[0005] It can be seen that the prior art needs to be improved and improved. UTILITY MODEL CONTENT
[0006] In view of the above shortcomings of prior art, the purpose of the utility model is to provide a kind of high viscosity amino silicone oil emulsification homogenizing device, to solve the problem of poor silicone oil emulsification effect in prior art.
[0007] In order to achieve the above object, the utility model discloses the following technical scheme: a kind of high viscosity amino silicone oil emulsification homogenizing device, including emulsification tank body, emulsification cover, emulsifier adding device, stirring shaft, matrix stirring paddle and emulsifier stirring paddle, the emulsification cover is equipped on the upper cover of the emulsification tank body, the center of the emulsification cover rotatably is provided with the stirring shaft, the matrix stirring paddle and emulsifier stirring paddle are installed along the axial direction of the stirring shaft, the matrix stirring paddle is below the emulsifier stirring paddle, and the bottom end of the matrix stirring paddle is close to the tank bottom of the emulsification tank body and is immersed in silicone oil matrix, the emulsifier adding device is arranged on the emulsification cover and above the range covered by the emulsifier stirring paddle rotation, the matrix stirring paddle is right-handed propeller, and the emulsifier stirring paddle is left-handed propeller.
[0008] In an embodiment of the utility model, the emulsification cover is fixed with a driving motor for driving the stirring shaft to rotate.
[0009] The above embodiment has the beneficial effects that the fixed driving motor is on the emulsification cover, realizes the stable driving of the stirring shaft, ensures the continuity and stability of the stirring process, and improves the emulsification efficiency.
[0010] In an embodiment of the utility model, the matrix stirring paddle and the emulsifier stirring paddle are both three-wide-leaf propeller stirring paddles, which are uniformly arranged along the circumference of the stirring shaft.
[0011] The above embodiment has the beneficial effects that the three-wide-leaf propeller stirring paddle increases the stirring area, improves the stirring efficiency, and reduces the energy consumption in the stirring process.
[0012] In an embodiment of the utility model, the angle between the root of the three-wide-leaf propeller stirring paddle and the horizontal plane is in the range of 30-80°.
[0013] The above embodiment has the beneficial effects that the multi-angle three-wide-leaf propeller stirring paddle design makes the stirring paddle better adapt to the fluid dynamics characteristics in the tank body, and improves the stirring effect.
[0014] In an embodiment of the utility model, the matrix stirring paddle and the emulsifier stirring paddle are staggered.
[0015] The above embodiment has the beneficial effects that the staggered matrix stirring paddle and emulsifier stirring paddle avoid mutual interference between the stirring paddles, improve the stirring efficiency and mixing uniformity.
[0016] In an embodiment of the utility model, the emulsifier adding device comprises a liquid collecting funnel and a pre-storage pipeline connected together, the pre-storage pipeline penetrates through and is fixed on the emulsification cover, the liquid collecting funnel is connected to the top of the pre-storage pipeline, and the bottom of the pre-storage pipeline extends into the emulsification tank.
[0017] The emulsifier adding device can conveniently add emulsifiers into the silicone oil matrix, and the emulsification efficiency is improved.
[0018] In an embodiment of the utility model, a spray head is further arranged at the bottom opening of the pre-storage pipeline, and the spray head is located directly above the emulsifier stirring paddle.
[0019] The spray head can more accurately spray the emulsifier into the stirring area, and the dispersion uniformity of the emulsifier is improved.
[0020] In an embodiment of the utility model, a liquid taking opening is further arranged at the bottom of the emulsification tank.
[0021] The liquid taking opening at the bottom of the emulsification tank facilitates sampling of the liquid after emulsification and taking out of the product, and the operation convenience is improved.
[0022] As described above, the high-viscosity amino silicone oil emulsification and homogenization device has the following beneficial effects: the matrix stirring paddle is located below and can penetrate into the silicone oil matrix to improve the fluidity of the matrix; the emulsifier stirring paddle is located above and can uniformly disperse the emulsifier into the matrix; when the stirring shaft rotates, the cooperation of the right-handed propeller matrix stirring paddle and the left-handed propeller emulsifier stirring paddle not only improves the emulsification efficiency, ensures uniform mixing of the silicone oil and the emulsifier, and thus improves the quality stability of the product, but also enhances the stirring effect and reduces the energy consumption. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creating any creative labor.
[0024] Figure 1 The structural schematic diagram of the high-viscosity amino silicone oil emulsification and homogenization device provided by the utility model is shown in the figure.
[0025] Figure 2 The partial structural schematic diagram of the high-viscosity amino silicone oil emulsification and homogenization device provided by the utility model is shown in the figure.
[0026] Element No.
[0027] 1 emulsification tank body, 2 emulsification cover body, 3 emulsifier adding device, 31 liquid collecting funnel, 32 pre-storage pipeline, 33 shower head, 4 stirring shaft, 5 matrix stirring paddle, 6 emulsifier stirring paddle, 7 drive motor, 8 liquid taking opening. DETAILED DESCRIPTION
[0028] The utility model provides a kind of high viscous amino silicone oil emulsification homogenizing device, to make the purpose, technical scheme and effect of the utility model more clear, definite, the following with example and make further detailed description to the utility model with reference to drawing.
[0029] In the description of the utility model, it needs to be understood that the orientation or positional relationship indicated by terms such as "up and down, left and right" is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and cannot be understood as a limitation on the utility model; in addition, terms such as "mounting", "connecting" and the like should be broadly understood, and for ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0030] Please refer to Figure 1 and Figure 2 The utility model provides a kind of high viscous amino silicone oil emulsification homogenizing device, including emulsification tank body 1, emulsification cover body 2, emulsifier adding device 3, stirring shaft 4, matrix stirring paddle 5 and emulsifier stirring paddle 6, the emulsification tank body 1 upper cover is equipped with the emulsification cover body 2, the center of the emulsification cover body 2 can be rotatably provided with the stirring shaft 4, along the axial installation of the stirring shaft 4 is equipped with the matrix stirring paddle 5 and emulsifier stirring paddle 6, the matrix stirring paddle 5 is located below the emulsifier stirring paddle 6, and the bottom end of the matrix stirring paddle 5 is close to the tank bottom of the emulsification tank body 1 and is immersed in silicone oil matrix, the emulsifier adding device 3 is set on the emulsification cover body 2 and is above the range covered by the emulsifier stirring paddle 6 rotation, the matrix stirring paddle 5 is right-handed propeller, and emulsifier stirring paddle 6 is left-handed propeller.
[0031] The matrix stirring paddle 5 is located at the bottom of the emulsification tank body 1, and the design of the right-handed propeller can ensure that the silicone oil matrix forms an effective vortex in the tank body, so that the matrix is fully stirred and turned during stirring, thereby improving the flowability of the silicone oil matrix and preparing for subsequent mixing with the emulsifier. At the same time, the bottom end of the matrix stirring paddle 5 is close to the tank bottom, which ensures that the silicone oil matrix can be completely involved in the stirring process, avoiding dead angles. As the stirring shaft 4 continues to rotate, the emulsifier stirring paddle 6 starts to work. Since it is located above the matrix stirring paddle 5 and is a left-handed propeller, it can further mix the silicone oil matrix and the emulsifier on the basis of the vortex formed by the matrix stirring paddle 5. The design of the left-handed propeller not only enhances the stirring effect, but also generates stronger shear force during stirring, which helps to uniformly disperse the emulsifier into the silicone oil matrix and achieve full mixing and emulsification of the two. In addition, the emulsifier adding device 3 is opened on the emulsification cover body 2 and is located above the range covered by the emulsifier stirring paddle 6, which ensures that the emulsifier can be accurately added to the silicone oil matrix being stirred, and cooperate with the stirring action of the matrix stirring paddle 5 and the emulsifier stirring paddle 6 to realize efficient mixing and emulsification of the silicone oil matrix and the emulsifier. It can be understood that when the stirring shaft 4 rotates clockwise, the right-handed propeller matrix stirring paddle 5 lifts the silicone oil matrix in the emulsification barrel, and the left-handed propeller emulsifier stirring paddle 6 uniformly disperses the emulsifier dripped from above. The emulsifier and the silicone oil matrix fully contact and emulsify in the gap between the matrix stirring paddle 5 and the emulsifier stirring paddle 6.
[0032] The matrix stirring paddle 5 and the emulsifier stirring paddle 6 are both three-wide-blade propeller stirring paddles, which are uniformly arranged along the circumference of the stirring shaft 4. The three-wide-blade propeller stirring paddle increases the stirring area, improves the stirring efficiency, and reduces the energy consumption during stirring. Optionally, the angle between the root of the three-wide-blade propeller stirring paddle and the horizontal plane is in the range of 30-80°. The design of the three-wide-blade propeller stirring paddle with a multi-angle range makes the stirring paddle better adapt to the fluid dynamics characteristics in the tank body, improving the stirring effect.
[0033] More specifically, the matrix stirring paddle 5 and the emulsifier stirring paddle 6 are staggered. That is, the staggered matrix stirring paddle 5 and emulsifier stirring paddle 6 avoid mutual interference between the stirring paddles, improving the stirring efficiency and mixing uniformity.
[0034] In order to make the emulsifier adding device 3 can make the emulsifier can be more convenient to add to the silicone oil matrix, improve the emulsification efficiency, the emulsifier adding device 3 includes the liquid collecting funnel 31 and the pre-storage pipeline 32 connected, the pre-storage pipeline 32 is fixed on the emulsification cover 2, the liquid collecting funnel 31 is connected to the top of the pre-storage pipeline 32, the bottom of the pre-storage pipeline 32 extends into the emulsion tank 1;In addition, it also includes a shower head 33, the bottom opening of the pre-storage pipeline 32 is provided with the shower head 33, the shower head 33 is located directly above the emulsifier stirring paddle 6, that is, the shower head 33 can more accurately spray the emulsifier to the stirring area, improve the dispersion uniformity of the emulsifier.
[0035] In the embodiment, the liquid taking opening 8 is further included, and the bottom of the emulsion tank is provided with the liquid taking opening 8, so that the liquid sampling and product taking out after emulsification are facilitated, and the operation convenience is improved.
[0036] In detail, the driving motor 7 for driving the stirring shaft 4 to rotate is fixed on the emulsification cover 2, more specifically, the driving motor 7 is a servo motor, the fixed driving motor 7 realizes stable driving of the stirring shaft 4, ensures the continuity and stability of the stirring process, and improves the emulsification efficiency.
[0037] In summary, the high-viscosity amino silicone oil emulsification and homogenization device of the utility model, the matrix stirring paddle 5 is located below, can be deep into the silicone oil matrix, improve the fluidity of the matrix, the emulsifier stirring paddle 6 is located above, can uniformly disperse the emulsifier into the matrix, when the stirring shaft 4 rotates, under the cooperation of the right-handed propeller matrix stirring paddle 5 and the left-handed propeller emulsifier stirring paddle 6, not only improves the emulsification efficiency, ensures the uniform mixing of silicone oil and emulsifier, thereby improves the quality stability of product, but also can enhance the stirring effect, reduces the energy consumption. Therefore, the utility model effectively overcomes the shortcomings in the prior art and has high industrial utilization value.
[0038] It can be understood that, for those skilled in the art, the technical scheme of the utility model and the utility model concept can be equivalent to replace or change, and all these changes or replacements shall belong to the protection scope of the utility model.
Claims
1. A high-viscosity amino silicone oil emulsification homogenizer, characterized by comprising: The emulsification tank body, the emulsification cover body, the emulsifier adding device, the stirring shaft, the matrix stirring paddle and the emulsifier stirring paddle, the emulsification cover body is provided with the stirring shaft rotatably at the center, the matrix stirring paddle and the emulsifier stirring paddle are installed along the axial direction of the stirring shaft, the matrix stirring paddle is located below the emulsifier stirring paddle, the bottom end of the matrix stirring paddle is close to the tank bottom of the emulsification tank body and immersed in the silicone oil matrix, the emulsifier adding device is arranged on the emulsification cover body and above the range covered by the emulsifier stirring paddle, the matrix stirring paddle is right-handed propeller, and the emulsifier stirring paddle is left-handed propeller.
2. The high-viscosity amino silicone oil emulsification homogenizer according to claim 1, characterized by The emulsification cover body is fixed with a driving motor for driving the stirring shaft to rotate.
3. The high viscous amino silicone oil emulsifying homogenizing device according to claim 1, characterized in that, The matrix stirring paddle and the emulsifier stirring paddle are both three-wide-leaf propeller stirring paddles which are uniformly arranged along the circumferential direction of the stirring shaft.
4. The high-viscosity amino silicone oil emulsifying homogenizer according to claim 3, characterized by The angle between the root of the three-wide-leaf propeller stirring paddle and the horizontal plane is 30-80°.
5. The high viscous amino silicone oil emulsifying homogenizing device according to claim 1, characterized in that, The matrix stirring paddle and the emulsifier stirring paddle are staggered.
6. The high viscous amino silicone oil emulsifying homogenizing device according to claim 1, characterized in that, The emulsifier adding device comprises a liquid collecting funnel and a pre-storage pipeline connected with each other, the pre-storage pipeline penetrates through and is fixed on the emulsification cover body, the liquid collecting funnel is connected to the top of the pre-storage pipeline, and the bottom of the pre-storage pipeline extends into the emulsification tank body.
7. The high viscous amino silicone oil emulsifying homogenizing device according to claim 6, characterized in that, A spray head is further arranged at the bottom opening of the pre-storage pipeline, and the spray head is located directly above the emulsifier stirring paddle.
8. The high viscous amino silicone oil emulsifying homogenizing device according to claim 1, characterized in that, A liquid taking opening is further arranged at the bottom of the emulsification tank.