Fluidized bed granulator
By combining the tilting air blowing component and the liquid spraying component, the problem of inconsistent products caused by excessively long raw material residence time in fluidized bed granulators was solved, achieving product size consistency and improved production efficiency.
Patent Information
- Application Number
- CN202520158049.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-01-23
AI Technical Summary
In existing fluidized bed granulators, the upward airflow blowing the raw material causes the powder to remain inside the barrel for too long, resulting in excessive granulation liquid coating the product and leading to inconsistent product sizes.
An inclined blowing assembly is used to blow the raw material inside the fluidization assembly, combined with a spraying assembly to spray granulation liquid onto the surface of the raw material, and the product is discharged by a discharge assembly that drives the product to rotate, thus avoiding the raw material from staying in the barrel for too long and ensuring that the product size is consistent.
This achieves product size consistency, improves production efficiency, avoids product adhesion and accumulation on the inner wall of the barrel, and reduces production risks and maintenance costs.
Smart Images

Figure CN223747523U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to fluidized bed granulator technical field, specifically, especially related to a fluidized bed granulator. BACKGROUND
[0002] Fluidized bed granulator mainly is through the powder material is placed in fluidized state, utilizes hot air to make material suspended in the airflow and forms fluidized state. Meanwhile, through the spray gun sprays the granulation liquid into the fluidized chamber, and the granulation liquid contacts the powder, and forms the particle on the powder surface. With the continuous increase of the particle, the particle is discharged from the equipment after reaching the required particle size.
[0003] At present, in order to improve production efficiency, fluidized bed granulator generally adopts the operation mode of feeding and granulating on one side. But in actual operation, since the airflow blows the raw materials upward, the powder is easy to stay in the barrel for a long time, and then greatly increases the opportunity of the powder and the granulation liquid contact. This directly causes the product to be wrapped with too much granulation liquid outside, and finally leads to the inconsistency of the overall size of the product produced.
[0004] For the problems in the related art, no effective solution has been proposed so far. CONTENT OF THE UTILITY MODEL
[0005] For the problems in the related art, the utility model provides a fluidized bed granulator to overcome the above technical problems existing in the prior art.
[0006] To solve the above technical problems, the utility model is realized by the following technical schemes:
[0007] The utility model is a kind of fluidized bed granulator, including fluidization component, the bottom of the fluidization component is provided with inclined air blowing component, one side of the fluidization component is provided with discharge assembly, the inside of the fluidization component is provided with liquid injection component, the top of the fluidization component is provided with exhaust component;
[0008] The inclined air blowing component is used to blow the raw materials in the inside of fluidization component, so that the raw materials move in the inside of fluidization component, the liquid injection component is used to spray the granulation liquid to the outer surface of raw materials, and the discharge assembly is used to transport the granular product to the outside of fluidization component.
[0009] Further, the fluidization component includes barrel, one side of the barrel is fixedly connected with feed pipe, the inner wall bottom of the barrel is fixedly connected with airflow distribution plate, and the airflow distribution plate is integrally inclined.
[0010] Further, the inclined blowing assembly comprises a mounting box, the material cylinder is fixedly installed on the top of the mounting box, a partition plate is fixedly connected to the inner wall of the mounting box, the partition plate is integrally arranged in an inclined manner, a plurality of partition plates are arranged in the interior of the mounting box, a plurality of airflow holes are formed in the bottom of the inner wall of the mounting box and correspond to the partition plates, a flow distribution box is fixedly connected to the bottom of the mounting box, and an airflow pipe is fixedly connected to one side of the flow distribution box.
[0011] Further, the material discharging assembly comprises a mounting groove, the mounting groove is formed in the other side of the material cylinder, an arc-shaped shell is fixedly installed in the interior of the mounting groove, a rotating shaft is rotatably connected to the interior of the arc-shaped shell, a material discharging plate is fixedly connected to the outer surface of the rotating shaft, a plurality of material discharging plates are arranged in a circumferential array, a motor is fixedly installed on the outer surface of the material cylinder, the output end of the motor is fixedly connected with the rotating shaft, and a material discharging hopper is fixedly connected to the bottom end of the arc-shaped shell.
[0012] Further, the liquid spraying assembly comprises a conveying pipe, the conveying pipe is fixedly installed in the interior of the material cylinder, the conveying pipe is integrally arranged in an inclined manner, a flow distribution pipe is fixedly connected to the outer surface of the conveying pipe, a plurality of flow distribution pipes are arranged in an array, a spray head is fixedly installed at the bottom end of the flow distribution pipe, and one end of the conveying pipe extends to the outside of the material cylinder.
[0013] Further, the air exhaust assembly comprises an air exhaust box, the air exhaust box is fixedly connected to the top of the material cylinder, a box cover is fixedly installed on the top of the air exhaust box, a filter cylinder is fixedly connected to the bottom of the box cover, a plurality of filter cylinders are arranged, and an air exhaust groove is formed in the top of the box cover.
[0014] Further, the bottom of the mounting box is fixedly connected with supporting legs.
[0015] The utility model has the following beneficial effects:
[0016] 1、 the utility model discloses a inclined blowing assembly continuously inclines and blows the raw materials in the interior of fluidization subassembly, and the raw materials are constantly moved to the material discharging assembly while being fluidized. At the same time, the liquid spraying assembly can spray the granulating liquid to the outer surface of the raw materials that are constantly moving, so that the raw materials form granular products. The above-mentioned setting makes the raw materials continuously move in the interior of the fluidization subassembly, avoids the situation that the raw materials are wrapped with too much granulating liquid on the surface due to staying in the interior of the fluidization subassembly for too long time, so that the overall size of the produced products can be kept consistent.
[0017] 2、The utility model discloses a motor and the rotating shaft can drive several rows of discharge plates to rotate upwards, the discharge plate that constantly rotates can drive the product that is blown by the inclined airflow to rotate together at this time, thereby making the product can discharge from the inside of the material cylinder, the above-mentioned setting can effectively avoid the problem that the product directly contacts and adheres and accumulates with the inner wall of material cylinder under the blowing of the inclined airflow, guarantees the smoothness and continuity of product discharge process, makes the product can stably, normally discharge from the inside of the material cylinder, greatly improves production efficiency, reduces many production hidden troubles and additional maintenance cost that bring because of the inadmissible discharge.
[0018] Of course, it is not necessary for any product embodying the utility model to achieve all the advantages mentioned above. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical scheme of the utility model embodiment, the following will be needed to use the drawing of the embodiment to introduce briefly, obviously, the drawing in the following description only is some embodiments of the utility model, for the ordinary skilled person in the art, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings.
[0020] Figure 1 It is the external contour structure schematic diagram of the utility model;
[0021] Figure 2 It is the external contour structure schematic diagram of the utility model; Figure 1 It is the rear view structure schematic diagram;
[0022] Figure 3 It is the external contour structure schematic diagram of the utility model; Figure 2 It is the section structure schematic diagram;
[0023] Figure 4 It is the discharge assembly structure schematic diagram of the utility model;
[0024] Figure 5 It is the liquid injection assembly structure schematic diagram of the utility model;
[0025] Figure 6 It is the inclined air blowing assembly structure schematic diagram of the utility model.
[0026] In the drawing, the component list that each sign represents is as follows:
[0027] 1, fluidization assembly; 101, barrel; 102, feed pipe; 103, air flow distribution plate; 2, inclined air blowing assembly; 201, mounting box; 202, partition plate; 203, air flow hole; 204, flow distribution box; 205, air flow pipe; 3, discharge assembly; 301, mounting groove; 302, arc-shaped shell; 303, rotating shaft; 304, discharge plate; 305, motor; 306, discharge hopper; 4, liquid spraying assembly; 401, conveying pipe; 402, flow distribution pipe; 403, spray head; 5, exhaust assembly; 501, exhaust box; 502, box cover; 503, filter cartridge; 504, exhaust groove; 6, supporting leg. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be apparently and completely described in connection with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work belong to the scope of protection of the utility model.
[0029] In the description of the utility model, it is understood that the terms "opening", "upper", "lower", "top", "middle", "inner" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated components or elements must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the utility model.
[0030] Please refer to Figures 1-6 The utility model discloses a kind of fluidized bed granulator, including fluidization assembly 1, the bottom of the fluidization assembly 1 is provided with inclined air blowing assembly 2, one side of the fluidization assembly 1 is provided with discharge assembly 3, the inside of the fluidization assembly 1 is provided with liquid spraying assembly 4, the top of the fluidization assembly 1 is provided with exhaust assembly 5;
[0031] The inclined air blowing assembly 2 is used to blow the raw materials in the fluidization assembly 1, so that the raw materials move in the fluidization assembly 1, the liquid spraying assembly 4 is used to spray granulation liquid to the outer surface of raw materials, and the discharge assembly 3 is used to transport granular products to the outside of the fluidization assembly 1.
[0032] By putting the raw materials into the inside of the fluidization assembly 1, at this time the inclined air blowing assembly 2 can be inclined to blow the raw materials in the inside of the fluidization assembly 1 upwards, so that the raw materials can be constantly moved to the discharge assembly 3, and at the same time the liquid spraying assembly 4 can spray the granulation liquid to the outer surface of the raw materials which are constantly moving, so that the raw materials can form granular products, and when the products move to the discharge assembly 3, the rotating end of the discharge assembly 3 can drive the products to rotate, so that the products directly fall from the inside of the fluidization assembly 1.
[0033] By continuously inclining the raw materials in the inside of the fluidization assembly 1 through the inclined air blowing assembly 2, the raw materials are constantly moved to the discharge assembly 3 while being fluidized. At the same time, the liquid spraying assembly 4 can spray the granulation liquid to the outer surface of the raw materials which are constantly moving, so that the raw materials can form granular products. The above arrangement enables the raw materials to constantly move in the inside of the fluidization assembly 1, avoiding the situation that the raw materials are wrapped with too much granulation liquid on the surface due to staying in the inside of the fluidization assembly 1 for too long time, so that the overall size of the products produced can be kept consistent.
[0034] In an embodiment, for the above-mentioned fluidization assembly 1, the fluidization assembly 1 comprises a barrel 101, one side of the barrel 101 is fixedly connected with a feeding pipe 102, the inner wall bottom of the barrel 101 is fixedly connected with an airflow distribution plate 103, and the airflow distribution plate 103 is integrally inclined.
[0035] The feeding pipe 102 is connected with the external feeding device together, and the external feeding device continuously transports the raw materials to the inside of the barrel 101 through the feeding pipe 102, at this time the inclined air blowing assembly 2 transports the airflow upwards, and the airflow can be inclined and uniformly distributed in the inside of the barrel 101 with the assistance of the airflow distribution plate 103, and at the same time the raw materials are fluidized and constantly moved forward under the blowing of the inclined airflow.
[0036] In an embodiment, for the above-mentioned inclined air blowing assembly 2, the inclined air blowing assembly 2 comprises a mounting box 201, the barrel 101 is fixedly installed on the top of the mounting box 201, the inner wall of the mounting box 201 is fixedly connected with a partition plate 202, the partition plate 202 is integrally inclined, a plurality of partition plates 202 are arrayed in the inside of the mounting box 201, a plurality of airflow holes 203 are formed in the inner wall bottom of the mounting box 201 corresponding to the partition plate 202, a shunt box 204 is fixedly connected to the bottom of the mounting box 201, and an airflow pipe 205 is fixedly connected to one side of the shunt box 204.
[0037] The air flow pipe 205 is connected with an external air source, the air source transports air flow to the inside of the distribution box 204 through the air flow pipe 205, and the air flow in the distribution box 204 flows between the partition plates 202 through the air flow holes 203, at this time, the air flow flows upward in an inclined manner under the guidance of the partition plates 202, and the partition plates 202 can better guide the air flow, so that the air flow is more orderly.
[0038] In one embodiment, for the above-mentioned discharging assembly 3, the discharging assembly 3 comprises a mounting groove 301 opened on the other side of the barrel 101, an arc-shaped shell 302 fixedly installed inside the mounting groove 301, a rotating shaft 303 rotationally connected inside the arc-shaped shell 302, a discharging plate 304 fixedly connected to the outer surface of the rotating shaft 303, a plurality of discharging plates 304 arranged in a circular array, a motor 305 fixedly installed on the outer surface of the barrel 101, an output end of the motor 305 fixedly connected with the rotating shaft 303, and a discharging hopper 306 fixedly connected to the bottom end of the arc-shaped shell 302.
[0039] The granular product in the barrel 101 wrapped by the granulation liquid can float to the bottom of the discharging plate 304 under the blowing of the inclined air flow, at this time, the motor 305 can drive the plurality of discharging plates 304 to rotate upward through the rotating shaft 303, and the discharging plate 304 continuously rotating upward can drive the product to rotate upward together, when the adjacent discharging plates 304 rotate from the mounting groove 301 to the outside of the barrel 101 and the opening is inclined downward, the product between the discharging plates 304 can roll downward under the action of its own gravity and directly fall into the discharging hopper 306, and the product in the discharging hopper 306 can directly fall to the outside of the barrel 101 under the guidance of the discharging hopper 306; the granular product is easily directly attached to the inner wall of the barrel 101 under the blowing of the inclined air flow, once the product is attached to the inner wall, it is extremely likely to cause accumulation, blockage and other problems, which seriously affects the normal discharge of the product, and even may cause the entire production process to be forced to stop, which is quite troublesome and time-consuming to clean up. The discharging plate 304 arranged to continuously rotate and unload the product can effectively avoid the problem that the product directly contacts and accumulates on the inner wall of the barrel 101 under the blowing of the inclined air flow, ensuring the smoothness and continuity of the product discharge process, so that the product can be stably and normally discharged from the inside of the barrel 101, greatly improving the production efficiency and reducing many production risks and additional maintenance costs caused by poor discharging.
[0040] In one embodiment, for the above-mentioned liquid spraying assembly 4, the liquid spraying assembly 4 comprises a conveying pipe 401 fixedly installed in the interior of the barrel 101, the conveying pipe 401 is integrally arranged in an inclined manner, the outer surface of the conveying pipe 401 is fixedly connected with a plurality of shunt pipes 402, the bottom end of each shunt pipe 402 is fixedly installed with a spray head 403, and one end of the conveying pipe 401 extends to the outside of the barrel 101.
[0041] One end of the conveying pipe 401 is connected with a container outside the barrel 101 for containing granulation liquid. When the raw materials move in the interior of the barrel 101 under the blowing of the inclined gas flow, the granulation liquid can be directly shunted into the interiors of the shunt pipes 402 through the conveying pipe 401, and the granulation liquid in the interiors of the shunt pipes 402 can be directly sprayed onto the outer surfaces of the raw materials in constant movement through the spray heads 403, so that the granulation liquid can be wrapped on the outer surfaces of the raw materials. When the conveying pipe 401 and the gas flow distribution plate 103 have the same inclination, when the gas flows upward from a certain direction, the flow direction of the liquid sprayed from the conveying pipe 401 is similar to the flow direction of the gas, so that the flow directions of the gas and the liquid can be more coordinated, and in this way, the liquid can be better distributed in the barrel 101 along the direction of the gas flow.
[0042] In one embodiment, for the above-mentioned air exhaust assembly 5, the air exhaust assembly 5 comprises an air exhaust box 501 fixedly connected to the top of the barrel 101, a box cover 502 fixedly installed on the top of the air exhaust box 501, a plurality of filter cartridges 503 fixedly connected to the bottom of the box cover 502, and an air exhaust groove 504 formed in the top of the box cover 502.
[0043] After the inclined gas flow from the gas flow distribution plate 103 completes the fluidization of the raw materials, the gas flow can continue to flow upward under the guidance of the barrel 101, at this time, the gas flow can flow out from the air exhaust groove 504 on the box cover 502 through the filter cartridges 503, and the filter cartridges 503 can filter some raw materials brought up by the gas flow, so that some raw materials can be prevented from directly floating out from the air exhaust groove 504 under the driving of the gas flow.
[0044] In one embodiment, for the above-mentioned mounting box 201, the bottom of the mounting box 201 is fixedly connected with a support leg 6.
[0045] The support leg 6 can provide powerful support to the entire device by means of the mounting box 201. Under the stable support of the support leg 6, the stability of the device during operation can be effectively guaranteed.
[0046] Through the technical scheme, 1, the inclined blowing assembly 2 continuously inclines and blows the raw materials in the fluidization assembly 1, so that the raw materials continuously move to the discharge assembly 3 while being fluidized. At the same time, the liquid spraying assembly 4 can spray the granulation liquid to the outer surface of the continuously moving raw materials, so that the raw materials form granular products. The above arrangement enables the raw materials to continuously move in the fluidization assembly 1, avoiding the situation that the granulation liquid wraps too much on the surface of the raw materials due to the long stay of the raw materials in the fluidization assembly 1, so that the overall size of the produced products can be kept consistent; 2, the motor 305 and the rotating shaft 303 can drive the plurality of discharge plates 304 to rotate upwards, at this time, the continuously rotating discharge plates 304 can drive the products blown by the inclined airflow to rotate together, so that the products can be discharged from the inside of the barrel 101. The above arrangement can effectively avoid the problem that the products directly contact and accumulate on the inner wall of the barrel 101 under the blowing of the inclined airflow, ensuring the smoothness and continuity of the product discharge process, so that the products can be stably and normally discharged from the inside of the barrel 101, greatly improving the production efficiency and reducing many production risks and additional maintenance costs caused by poor discharging.
[0047] In the description of the present specification, the description referring to the terms "one embodiment", "an example", "a specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0048] The above disclosed preferred embodiments of the utility model are only used to help explain the utility model. The preferred embodiments do not describe all the details and limit the utility model to the specific embodiments described. Obviously, according to the content of the present specification, many modifications and changes can be made. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that the persons skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalents thereof.
Claims
1. A fluid bed granulator comprising a fluidization assembly (1), characterized in that The bottom of the fluidization assembly (1) is provided with an inclined air blowing assembly (2), one side of the fluidization assembly (1) is provided with a discharge assembly (3), the inside of the fluidization assembly (1) is provided with a liquid spraying assembly (4), and the top of the fluidization assembly (1) is provided with an exhaust assembly (5); The inclined air blowing assembly (2) is used for blowing the raw materials in the fluidization assembly (1) to move the raw materials in the fluidization assembly (1), the liquid spraying assembly (4) is used for spraying the granulation liquid to the outer surface of the raw materials, and the discharge assembly (3) is used for transporting the granular products to the outside of the fluidization assembly (1).
2. A fluid bed granulator according to claim 1, characterised in that The fluidization assembly (1) comprises a barrel (101), one side of the barrel (101) is fixedly connected with a feeding pipe (102), and the inner wall bottom of the barrel (101) is fixedly connected with an airflow distribution plate (103).
3. A fluid bed granulator according to claim 2, characterised in that The inclined air blowing assembly (2) comprises a mounting box (201), the barrel (101) is fixedly installed at the top of the mounting box (201), the inner wall of the mounting box (201) is fixedly connected with a partition plate (202), the partition plate (202) is integrally inclined, a plurality of partition plates (202) are arrayed in the mounting box (201), a plurality of airflow holes (203) are formed in the inner wall bottom of the mounting box (201) corresponding to the partition plates (202), the bottom of the mounting box (201) is fixedly connected with a shunt box (204), and one side of the shunt box (204) is fixedly connected with an airflow pipe (205).
4. A fluid bed granulator according to claim 3, characterised in that The discharge assembly (3) comprises a mounting groove (301), the mounting groove (301) is formed in the other side of the barrel (101), the inside of the mounting groove (301) is fixedly installed with an arc-shaped shell (302), the inside of the arc-shaped shell (302) is rotatably connected with a rotating shaft (303), the outer surface of the rotating shaft (303) is fixedly connected with a discharge plate (304), a plurality of discharge plates (304) are circumferentially arrayed, the outer surface of the barrel (101) is fixedly installed with a motor (305), the output end of the motor (305) is fixedly connected with the rotating shaft (303), and the bottom end of the arc-shaped shell (302) is fixedly connected with a discharge hopper (306).
5. A fluid bed granulator according to claim 4, characterised in that The liquid spraying assembly (4) comprises a conveying pipe (401), the conveying pipe (401) is fixedly installed in the inside of the barrel (101), the conveying pipe (401) is integrally inclined, the outer surface of the conveying pipe (401) is fixedly connected with a shunt pipe (402), a plurality of shunt pipes (402) are arrayed, the bottom end of the shunt pipe (402) is fixedly installed with a spray head (403), and one end of the conveying pipe (401) extends to the outside of the barrel (101).
6. A fluid bed granulator according to claim 5, characterised in that The exhaust assembly (5) comprises an exhaust box (501) fixedly connected at the top of the material cylinder (101), a box cover (502) fixedly installed at the top of the exhaust box (501), a filter cylinder (503) fixedly connected at the bottom of the box cover (502), and a plurality of exhaust grooves (504) formed at the top of the box cover (502).
7. A fluid bed granulator according to claim 3, wherein The bottom of the mounting box (201) is fixedly connected with supporting legs (6).