Sorting device for broken products of lead-acid storage battery
By designing a sorting device for crushed lead-acid battery products, a motor-driven rotating rod and belt transmission are used to automatically divide the crushed products into three parts, solving the problem of manual sorting injuries caused by the different sizes of the crushed products, and achieving safe and efficient automatic sorting.
Patent Information
- Application Number
- CN202520034198.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-01-08
AI Technical Summary
The fragments from broken lead-acid batteries vary in size, which can cause harm to humans when manually sorting out hazardous materials.
Design a sorting device for crushed lead-acid battery products. The device uses a motor-driven rotating rod and belt drive to separate the crushed products into three parts: fine crushed materials, incompletely crushed materials, and larger crushed materials, which are then sent to different collection boxes.
It achieves automated sorting, avoiding the harm to the human body caused by manual selection of harmful substances, and improving safety and efficiency.
Smart Images

Figure CN223748048U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a sorting device, concretely is a lead -acid battery broken product sorting device belongs to the technical field of sorting equipment. BACKGROUND
[0002] Sorting is an important unit operation in solid waste treatment, and its purpose is to separate the recyclable or harmful substances in solid waste from the subsequent treatment and disposal process, sorting includes manual sorting and mechanical
[0003] Sorting, manual sorting is suitable for waste generation, collection station, treatment center, transfer station or disposal site, mostly concentrated in the waste conveyor belt of transfer station or treatment center, requires that waste cannot have too much quality and moisture content, cannot be harmful to human body, for some lead-acid batteries, sorting is needed after crushing to carry out the next step of treatment and utilization.
[0004] However, the existing lead-acid battery is crushed, and the broken products may have different sizes, some unbroken or broken incomplete and large broken products need to be selected, most of which are selected manually, the harmful substances in the broken battery may cause certain harm to the human body during selection, which is not conducive to the health of the workers, therefore, we provide a lead-acid battery broken product sorting device to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to solve the above problems, the utility model provides a lead-acid battery broken product sorting device to solve the above problems, and the specific technical scheme is:
[0006] A lead-acid battery broken product sorting device, comprising a bottom plate, the upper surface of the bottom plate is connected with a square plate, the outer surface of the square plate is connected with a motor, the output shaft end of the motor is connected with a rotating rod, one end of the rotating rod rotates through the outer surface of the square plate, one end of the rotating rod is connected with a pulley one, the outer surface of the pulley one is provided with a belt, the outer surface of the belt is provided with a pulley two, the upper part of the pulley two is provided with a sorting plate, the upper surface of the sorting plate is bolted with an upper cover plate, the outer surface of the belt is provided with an outlet one, the outer surface of the belt is provided with an outlet two, the upper surface of the belt is connected with a frosted strip.
[0007] Preferably, the upper surface of the bottom plate is connected with a lower bending rod, one end of the lower bending rod is connected with a side baffle, the outer surface of the side baffle is slidably connected with the outer surface of the belt.
[0008] Preferably, the upper surface of the bottom plate is connected with an upper bending rod, one end of the upper bending rod is connected with the outer surface of the sorting plate.
[0009] Preferably, a large sorting box is provided on the upper surface of the base plate, a medium sorting box is provided on the upper surface of the base plate, and a small sorting box is provided on the upper surface of the base plate.
[0010] Preferably, a vertical rod is connected to the upper surface of the base plate, and a support rod is connected to one end of the vertical rod. The interior of the second pulley is slidably connected to the outer surface of the support rod.
[0011] Preferably, a circular plate is connected to the outer surface of the support rod, and a circular groove is formed inside the pulley 2, with the outer surface of the circular plate slidably connected to the inner wall of the circular groove.
[0012] Preferably, there are two upper bending rods, symmetrically distributed on the outer surface of the sorting plate.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. This lead-acid battery crushing product sorting device, through the cooperation of a motor, rotating rod, sorting plate, and upper cover plate, allows the crushed battery products to be placed on a belt. Driven by the belt, the crushed products are transported to the upper end of the belt and, after passing through the sorting plate, are divided into three parts: the first part consists of the finest fragments that pass through the gap between the belt and the sorting plate; the second part consists of medium-sized fragments discharged from outlet one; and the third part consists of incompletely crushed fragments discharged from outlet two. This solves the problem that existing lead-acid battery crushing products may have varying sizes. For some uncrushed or incompletely crushed, or larger fragments, they need to be sorted out, mostly manually. However, manual sorting can pose a health risk to workers due to the potential harm from harmful substances in the crushed batteries.
[0015] 2. This lead-acid battery crushed product sorting device uses the cooperation between the support rod, the disc, and the groove. When using this device, the output shaft of the motor drives the rotating rod to rotate, the rotating rod drives pulley one to rotate, and pulley one drives pulley two to rotate through the belt. At this time, the disc will rotate on the inner wall of the groove, limiting the rotation of pulley two and preventing pulley two from moving left and right on the outer surface of the support rod, thus preventing the belt from shaking when transporting crushed materials. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a partial structural schematic diagram of the present invention;
[0018] Figure 3 This is a partial structural side view of the present invention;
[0019] Figure 4 The partial structure of the utility model;
[0020] Figure 5 The partial structure of the utility model;
[0021] BRIEF DESCRIPTION OF DRAWINGS:1, bottom plate;2, square plate;3, motor;4, rotating rod;5, pulley one;6, belt;7, pulley two;8, sorting plate;9, upper cover plate;10, outlet one;11, outlet two;12, frosted strip;13, lower bending rod;14, side baffle;15, upper bending rod;16, large sorting box;17, middle sorting box;18, small sorting box;19, vertical rod;20, support rod;21, round piece;22, round groove. DETAILED DESCRIPTION
[0022] The utility model will be further described in connection with the drawings.
[0023] Please refer to Figures 1-5 As shown in the figure, a lead-acid battery crushing product sorting device, including the bottom plate 1, the upper surface of the bottom plate 1 is provided with the large sorting box 16, the upper surface of the bottom plate 1 is provided with the middle sorting box 17, the upper surface of the bottom plate 1 is provided with the small sorting box 18, the device is sorted into three parts, the three parts flow into the large sorting box 16, the middle sorting box 17 and the small sorting box 18 respectively, and is stored.
[0024] The upper surface of the bottom plate 1 is connected with the square plate 2, the outer surface of the square plate 2 is connected with the motor 3, the output shaft end of the motor 3 is connected with the rotating rod 4, the output shaft end of the motor 3 drives the rotating rod 4 to rotate, provides power for the rotating rod 4, facilitates operation, one end of the rotating rod 4 rotates and penetrates through the outer surface of the square plate 2, one end of the rotating rod 4 is connected with the pulley one 5, and the outer surface of the pulley one 5 is provided with the belt 6.
[0025] Please refer to Figure 1 、 Figure 2 As shown in the figure, the upper surface of the bottom plate 1 is connected with the lower bending rod 13, one end of the lower bending rod 13 is connected with the side baffle 14, the outer surface of the side baffle 14 is connected with the outer surface of the belt 6 in sliding mode, the side baffle 14 is symmetrical and distributed on both sides of the belt 6, the shape of the side baffle 14 is rectangular, the length is less than the length of the belt 6, the outer surface of the belt 6 is provided with the pulley two 7, the pulley one 5 drives the belt 6 to move through friction, the belt 6 drives the pulley two 7 to rotate through friction, the upper surface of the bottom plate 1 is connected with the vertical rod 19, one end of the vertical rod 19 is connected with the support rod 20, the inside of the pulley two 7 is connected with the outer surface of the support rod 20 in sliding mode, the support rod 20 can support the pulley two 7, and also support the belt 6, and the vertical rod 19 is symmetrical and distributed on the upper surface of the bottom plate 1.
[0026] Please refer toFigure 5 As shown, the outer surface of the support rod 20 is connected with a round sheet 21, the inner part of the belt pulley two 7 is provided with a round groove 22, the outer surface of the round sheet 21 is slidably connected with the inner wall of the round groove 22, the round sheet 21 rotates on the inner wall of the round groove 22, limits the rotation of the belt pulley two 7, and prevents the belt pulley two 7 from moving left and right on the outer surface of the support rod 20, thereby preventing the problem of the belt 6 shaking when transporting the broken material.
[0027] As shown in Figure 1 , Figure 4 As shown, the upper part of the belt pulley two 7 is provided with a sorting plate 8, the upper surface of the sorting plate 8 is bolted with an upper cover plate 9, the upper surface of the bottom plate 1 is connected with an upper bending rod 15, one end of the upper bending rod 15 is connected with the outer surface of the sorting plate 8, and the upper bending rod 15 has two ends, which are symmetrically distributed on the upper surface of the bottom plate 1. The upper bending rod 15 can support the weight of the sorting plate 8 and the upper cover plate 9. The upper bending rod 15 has two ends, which are symmetrically distributed on the outer surface of the sorting plate 8. The shape of the sorting plate 8 is V-shaped, and the sharp corner of the sorting plate 8 is slightly right. The sorting plate 8 can divide the broken material into two parts, and the third part is determined by the distance between the sorting plate 8 and the belt 6.
[0028] The outer surface of the belt 6 is provided with an outlet one 10, the outer surface of the belt 6 is provided with an outlet two 11, and the upper surface of the belt 6 is connected with a sanding strip 12. The sanding strip 12 can increase the friction between the broken material and the belt 6, and prevent the broken material from sliding down along the belt 6.
[0029] The motor 3 in the application is a common electrical equipment in the prior art, and the model or internal structure thereof will not be described in detail. It can also be replaced by other power sources.
[0030] In use, the broken battery product is placed on the belt 6, the motor 3 is started, the output shaft end of the motor 3 drives the rotating rod 4 to rotate, the rotating rod 4 drives the belt pulley one 5 to rotate, the belt pulley one 5 drives the belt pulley two 7 to rotate through the belt 6, and the side baffle 14 can prevent the battery broken material from falling from the side of the belt 6. At this time, the round sheet 21 rotates on the inner wall of the round groove 22 to limit the rotation of the belt pulley two 7. The broken product is transported to the upper end of the belt 6 through the transmission of the belt 6, and the broken product is divided into three parts through the sorting plate 8. The first part passes through the gap between the belt 6 and the sorting plate 8, and the broken material enters the small sorting box 18. The second part is that the height of the broken material is greater than the height between the belt 6 and the sorting plate 8, and smaller than the height between the belt 6 and the upper cover plate 9. The broken material enters the middle sorting box 17. The third part is that the height of the broken material is greater than the height between the belt 6 and the upper cover plate 9, and the incomplete broken material is discharged from the outlet two 11, and finally enters the large sorting box 16. The device can divide the battery broken material into three parts, and manual sorting is not required.
[0031] The technical principles of the present application are described above in combination with specific embodiments. These descriptions are only for explaining the principles of the present application, and cannot be interpreted as limiting the protection scope of the present application in any way. Based on the explanations herein, other specific embodiments of the present application can be conceived by those skilled in the art without creative efforts, and these embodiments will all fall within the protection scope of the claims of the present application.
Claims
1. A lead-acid battery shredder product sorting apparatus comprising a base plate (1) characterised in that: The upper surface of the bottom plate (1) is connected with a square plate (2), the outer surface of the square plate (2) is connected with a motor (3), the output shaft end of the motor (3) is connected with a rotating rod (4), one end of the rotating rod (4) rotates through the outer surface of the square plate (2), one end of the rotating rod (4) is connected with a pulley one (5), the outer surface of the pulley one (5) is provided with a belt (6), the outer surface of the belt (6) is provided with a pulley two (7), the upper portion of the pulley two (7) is provided with a sorting plate (8), the upper surface of the sorting plate (8) is bolted with an upper cover plate (9), the outer surface of the belt (6) is provided with an outlet one (10), the outer surface of the belt (6) is provided with an outlet two (11), the upper surface of the belt (6) is connected with a frosted strip (12).
2. A lead-acid battery shredder product sorting device according to claim 1 characterised in that: The upper surface of the bottom plate (1) is connected with a lower bending rod (13), one end of the lower bending rod (13) is connected with a side baffle (14), the outer surface of the side baffle (14) is connected with the outer surface of the belt (6).
3. A lead-acid battery shredder product sorting device according to claim 1, characterised in that: The upper surface of the bottom plate (1) is connected with an upper bending rod (15), one end of the upper bending rod (15) is connected with the outer surface of the sorting plate (8).
4. A lead-acid battery shredder product sorting device according to claim 1, characterised in that: The upper surface of the bottom plate (1) is provided with a large sorting box (16), the upper surface of the bottom plate (1) is provided with a middle sorting box (17), and the upper surface of the bottom plate (1) is provided with a small sorting box (18).
5. A lead-acid battery shredder product sorting device according to claim 1, characterized in that: The upper surface of the bottom plate (1) is connected with a vertical rod (19), one end of the vertical rod (19) is connected with a support rod (20), the inner portion of the pulley two (7) is connected with the outer surface of the support rod (20).
6. A lead-acid battery shredder product sorting device according to claim 5, characterised in that: The outer surface of the support rod (20) is connected with a round piece (21), the inner portion of the pulley two (7) is provided with a circular groove (22), and the outer surface of the round piece (21) is connected with the inner wall of the circular groove (22).
7. A lead-acid battery shredder product sorting device according to claim 3, characterised in that: The upper bending rod (15) has two, which are symmetrically distributed on the outer surface of the sorting plate (8).