Rhinestone sorting device

By using a horizontal linear module and a detection camera combined with a vacuum nozzle in the water drill sorting device, the problems of low efficiency and insufficient accuracy in water drill sorting in the existing technology have been solved, and efficient and accurate automated sorting has been achieved.

CN223748076UActive Publication Date: 2026-01-02HUBEI YUXING CRYSTAL JEWELRY CO LTD

Patent Information

Application Number
CN202421725851.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2026-01-02
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

Existing water drill sorting machinery is inefficient, has large errors, is time-consuming and labor-intensive, and requires manual intervention or robotic arms to achieve continuous large-scale sorting.

Method used

A horizontal linear module drives the detection and sorting mechanism, passing over the vacuum drilling machine. It is illuminated by an array of LED beads and reflectors, and uses a line scan camera and vacuum nozzles for automated detection and sorting.

Benefits of technology

It achieves efficient water drill sorting without human intervention, improving sorting efficiency and detection accuracy, and saving labor costs.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223748076U_ABST
    Figure CN223748076U_ABST
Patent Text Reader

Abstract

The utility model discloses a rhinestone sorting device which comprises a horizontal linear module, a vertical linear module, a vertical linear module, a plurality of vertical linear modules and a plurality of vertical linear modules, wherein a connecting plate is arranged at the bottom of a sliding block of the horizontal linear module; the plurality of vacuum rocking drilling machines are positioned below the horizontal linear module and are arranged along the length direction of the horizontal linear module; the detection mechanism is connected with the sliding block of the horizontal linear module through the connecting plate and is used for shooting and detecting the rhinestone; the sorting mechanism is connected with the sliding block of the horizontal linear module through the connecting plate and is used for sorting rhinestones; according to the utility model, the horizontal linear module is arranged above the vacuum rocking drilling machine, and the horizontal linear module drives the detection mechanism and the sorting mechanism to pass above the vacuum rocking drilling machine, so that the rhinestones are detected and sorted, manual participation is not needed, the labor cost is effectively saved, and the sorting efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to water drill sorting technical field, concretely is a kind of water drill sorting device. BACKGROUND

[0002] Glass or crystal decorative drill is the decorative material needed in clothing industry, and the particle is mainly made by grinding and polishing machine. After product is made, it needs to be sorted out by sorting method, and particles of different volumes, colors and defects are sorted out for classification use. At present, the sorting machine of decorative drill has some technology by eye recognition, and holds vacuum suction nozzle to approach the decorative drill to be grabbed and sucks away and removes. The machine with this structure has low working efficiency, large error and time-consuming and laborious.

[0003] Chinese invention patent with publication number CN117680379A discloses a kind of decorative drill sorting method and device based on visual identification, decorative drill is transferred to first detection station after orderly queuing in diamond plate, diamond plate moves from first detection station to second image acquisition station for image acquisition, image processing, analysis, comparison are carried out;Diamond plate moves to third sorting station, and decorative drill is sorted according to image processing information.

[0004] Although this decorative drill sorting method and device can replace naked eye to detect water drill, it still needs manual participation or installs equipment such as mechanical hand, and diamond plate on third sorting station is taken to swing vacuum chuck filled with water drill, to realize continuous large-scale decorative drill sorting, and sorting efficiency is low. UTILITY MODEL CONTENT

[0005] The utility model aims at the problems existing in prior art, and provides a kind of water drill sorting device.

[0006] To achieve the above-mentioned purpose, the technical scheme adopted by the utility model is:

[0007] A kind of water drill sorting device, comprising:

[0008] Horizontal linear module, the bottom of the slider of the horizontal linear module is provided with a connecting plate, and the horizontal linear module is arranged to drive the connecting plate to move in horizontal direction;

[0009] A plurality of vacuum drill shaking machines are arranged below the horizontal linear module, and the plurality of vacuum drill shaking machines are arranged along the length direction of the horizontal linear module, and the vacuum drill shaking machines are arranged to shake water drill and arrange water drill in array;

[0010] Detection mechanism, connected with the slider of the horizontal linear module through the connecting plate, for water drill photographing detection;

[0011] Sorting mechanism, connected with the slider of the horizontal linear module through the connecting plate, for water drill sorting.

[0012] The utility model discloses a horizontal straight line module is arranged on the vacuum rocker drill machine top, and the detection mechanism and the sorting mechanism are driven to pass through the vacuum rocker drill machine top through the horizontal straight line module, realize the sorting of water drill, can effectively save manpower, and the sorting efficiency is high.

[0013] Further, the detection mechanism includes a first mounting plate fixed to one side of the bottom surface of the connecting plate, and at least one detection camera for photographing detection is arranged on the bottom surface of the first mounting plate.

[0014] Further, a plurality of lamp beads are arranged in an array below the detection camera, a reflector lamp cover is arranged outside the lamp beads, light transmission slits are arranged on the top and bottom of the reflector lamp cover, the direction of the light transmission slits is perpendicular to the length direction of the horizontal straight line module, and the lens of the detection camera is aligned with the light transmission slits on the top and bottom of the reflector lamp cover for photographing detection of the water drill.

[0015] Further, the sorting mechanism includes a second mounting plate arranged horizontally, the second mounting plate is connected to the bottom surface of the connecting plate through a connecting rod, and a plurality of sorting assemblies are arranged on the bottom of the second mounting plate along the length direction of the horizontal straight line module.

[0016] Further, the sorting assembly includes a plurality of vacuum nozzles arranged in a straight line, the arrangement direction of the vacuum nozzles is perpendicular to the length direction of the horizontal straight line module, and the vacuum nozzles are connected to an external negative pressure device and a sorting bin.

[0017] Further, the detection camera is a linear array camera, which has a large photographing range and good photographing effect.

[0018] Further, the reflection of the reflector lamp cover to light is diffuse reflection, and the light after diffuse reflection is softer and more uniform, which can improve the lighting effect.

[0019] Further, the light reflecting lampshade comprises a bottom plate and a vault, the lamp beads are installed on the bottom plate, and the vault is arranged on the bottom plate, the bottom plate is arranged for installing the lamp beads, and the vault is arranged to facilitate reflecting light from the light transmission gap at the bottom of the light reflecting lampshade, thereby facilitating lightening the water drop.

[0020] Further, the vault is in a semi-cylindrical shape, the light gathering effect is better, and the light can be uniformly dispersed to the entire light transmission gap.

[0021] Further, the top of the vacuum drill machine is rotationally provided with a baffle for blocking the water drop, and the top of the vacuum drill machine is further provided with a turnover cylinder for controlling turnover of the baffle, when the baffle is in a vertical state, the water drop can be blocked to prevent it from falling off the vacuum drill machine, when the baffle is turned to a horizontal state, the detection mechanism and the sorting mechanism can detect and sort the water drop, and the detection camera and the vacuum nozzle are not blocked.

[0022] Compared with the prior art, the utility model has the beneficial effects that:

[0023] (1) the utility model discloses a horizontal linear module is arranged above the vacuum drill machine, and the detection mechanism and the sorting mechanism are driven by the horizontal linear module to pass above the vacuum drill machine, so that the water drop is detected and sorted, manual participation is not needed, labor cost is effectively saved, and sorting efficiency is improved.

[0024] (2) the utility model discloses that the lamp beads arranged in an array cooperate with the light reflecting lampshade to realize larger range illumination, and the water drop is more uniformly lightened, the light transmission gap arranged at the top and the bottom of the light reflecting lampshade can make the shooting direction of the detection camera consistent with the lightening direction of the lamp beads, the lightening effect is better, the quality of the photograph shot by the detection camera can be effectively improved, the water drop is more accurately detected, and the speed is faster. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 it is a front view of a water drop sorting device in the embodiment;

[0026] Figure 2 it is Figure 1 a local enlarged view of A in the embodiment;

[0027] Figure 3 it is a top view of a water drop sorting device in the embodiment;

[0028] Figure 4 it is a structure schematic view of a detection mechanism in the embodiment;

[0029] In the diagram: 1. Horizontal linear module; 2. Vacuum rotary drill; 21. Baffle; 22. Excess drill collection area; 23. Enclosure; 24. Pressure strip; 3. Detection mechanism; 31. First mounting plate; 32. Detection camera; 33. LED bead; 34. Light transmission slit; 35. Base plate; 36. Dome; 4. Sorting mechanism; 41. Second mounting plate; 42. Connecting rod; 43. Vacuum nozzle; 5. Connecting plate. Detailed Implementation

[0030] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0031] like Figures 1-3 As shown, this embodiment provides a water drill sorting device, including: a horizontal linear module 1, several vacuum rock drills 2, a detection mechanism 3, and a sorting mechanism 4.

[0032] The bottom of the slider of the horizontal linear module 1 is provided with a connecting plate 5. The horizontal linear module 1 is set in the horizontal direction, and the connecting plate 5 can be driven to move in the horizontal direction by the horizontal linear module 1.

[0033] Several vacuum drilling machines 2 are located below the horizontal straight module 1. The vacuum drilling machines 2 are arranged along the length of the horizontal straight module 1. The vacuum drilling machines 2 are used for water drilling, so that the water drills are arranged in an array. The top of the vacuum drilling machine 2 is equipped with a perforated template. The vacuum drilling machine 2 can drive the template to shake. The bottom of the water drill located on the template is stuck into the hole on the template and will be vacuumed until the water drill fills the template and the vacuum adsorption stops.

[0034] like Figure 4 As shown, the detection mechanism 3 is connected to the slider of the horizontal straight module 1 via the connecting plate 5, and is used for water drill photo detection; the detection mechanism 3 includes a first mounting plate 31 fixed to one side of the bottom surface of the connecting plate 5, and at least one detection camera 32 for photo detection is provided on the bottom surface of the first mounting plate 31. The first mounting plate 31 is used for mounting the detection camera 32, and the detection camera 32 is used for water drill photo detection; the detection camera 32 is a line scan camera with a large shooting range and good shooting effect.

[0035] The sorting mechanism 4 is connected with the slider of the horizontal linear module 1 through the connecting plate 5 and is used for sorting the water beads; the sorting mechanism 4 comprises a horizontally arranged second mounting plate 41, the second mounting plate 41 is connected with the bottom surface of the connecting plate 5 through a connecting rod 42, a plurality of sorting assemblies are arranged on the bottom of the mounting plate along the length direction of the horizontal linear module 1, the second mounting plate 41 is arranged for mounting the sorting assemblies, and different groups of the sorting assemblies are used for sorting water beads of different qualities; the sorting assembly comprises a plurality of vacuum nozzles 43, the plurality of vacuum nozzles 43 are arranged in a linear mode, the arrangement direction is perpendicular to the length direction of the horizontal linear module 1, the vacuum nozzles 43 are connected with external negative pressure devices and sorting bins, the vacuum nozzles 43 are arranged for sucking the water beads into the sorting bins, and water beads of different qualities or categories are sucked into different sorting bins; a lifting assembly can also be arranged between the connecting plate 5 and the slider of the linear module 1, so that the connecting plate 5 realizes the lifting function, for example, a lifting cylinder can be arranged at the bottom of the slider of the linear module 1, and the connecting plate 5 is arranged at the end of the push rod of the lifting cylinder, so that the connecting plate 5 is driven to lift by the lifting cylinder.

[0036] The utility model discloses a horizontal linear module 1 is arranged above the vacuum drill machine 2, and the detection mechanism 3 and the sorting mechanism 4 are driven to pass above the vacuum drill machine 2 through the horizontal linear module 1, so that the water beads are sorted, and the manpower can be effectively saved, and the sorting efficiency is high.

[0037] Further, a plurality of lamp beads 33 are arranged in an array below the detection camera 32, the lamp beads 33 are covered with a reflector lamp cover, the reflector lamp cover is provided with light transmission slits 34 at the top and the bottom, the light transmission slits 34 are arranged in a direction perpendicular to the length direction of the horizontal linear module 1, the lens of the detection camera 32 is aligned with the light transmission slits 34 at the top and the bottom of the reflector lamp cover and is used for photographing and detecting the water beads, the lamp beads 33 are arranged for lighting the surface of the water beads, the reflector lamp cover is arranged for mounting the lamp beads 33 and reflecting and converging the light emitted by the lamp beads 33, the arrayed lamp beads 33 can realize larger range illumination in cooperation with the reflector lamp cover, the lighting of the water beads is more uniform, the uneven part of the surface of the water beads can also be uniformly lighted, the quality of the photograph taken by the detection camera 32 is effectively improved, the detection of the water beads is more accurate and faster.

[0038] Further, the reflection of the reflector lamp cover to the light is diffuse reflection, the diffuse reflection light is softer and more uniform, and the lighting effect can be improved.

[0039] Furthermore, the reflector includes a base plate 35 and an arch 36. The LED beads 33 are mounted on the base plate 35, and the arch 36 covers the base plate 35. The base plate 35 is used for mounting the LED beads 33, and the arch 36 facilitates the reflection of light from the light-transmitting slit 34 located at the bottom of the reflector, which is convenient for lighting the water drill.

[0040] Furthermore, the arch 36 is semi-cylindrical, which has a better light-gathering effect and can evenly disperse the light throughout the light-transmitting slit 34.

[0041] Furthermore, the top of the vacuum drilling machine 2 is provided with a baffle 21 for blocking the water drill via a hinge. Preferably, the baffle 21 can also be rotatably connected to the top of the vacuum drilling machine 2 via a hinge. The top of the vacuum drilling machine 2 is also provided with a flipping cylinder (not shown in the figure) for controlling the flipping of the baffle 21. When the baffle 21 is in a vertical state, it can block the water drill and prevent it from falling off the vacuum drilling machine 2. When the baffle 21 is flipped to a horizontal state, it is convenient for the detection mechanism 3 and the sorting mechanism 4 to detect and sort the water drill without blocking the detection camera 32 and the vacuum nozzle 43.

[0042] As another preferred embodiment, the top of the vacuum rotary drill 2 is also equipped with a water drill balance detector and a feed port. The feed port is connected to an external drill source via a flexible hose (the water drill balance detector, feed port, and flexible hose are not located at the top). Figures 1-4 As shown in the figure, a water drill balance detector is set up to detect the amount of water drills on the template. The water drill balance detector can be a camera, which takes a picture and then analyzes the water drill balance through the picture; the water drill balance detector can also be a material level sensor; and a feeding port is set up for feeding water drills.

[0043] As another preferred embodiment, the top of the vacuum drilling machine 2 is also provided with a residual drill collection area 22 for collecting water drills. The residual drill collection area 22 is provided with a "C"-shaped enclosure 23. The water drill residual detector is set on the enclosure 23. The feeding port is opened on the enclosure 23. The enclosure 23 and the baffle 21 together form a rectangular frame. The template and the residual drill collection area 22 are both located within the rectangular frame. After drilling is completed, the template tilts so that the water drills in the frame are concentrated in the residual drill collection area 22. The side of the baffle 21 is provided with a pressure strip 24 for pressing the template. The bottom of the baffle 21 is connected to the vacuum drilling machine 2 by a hinge rotation, or it can be connected by a hinge rotation. The baffle 21 is flipped by a flipping cylinder. When water drills are detected and sorted, the baffle 21 is flipped to a horizontal state to facilitate water drill detection and sorting. After detection and sorting are completed, the baffle 21 is flipped to a vertical state so that the pressure strip 24 presses the template and fixes the template.

[0044] Working principle: before the water drill detection and sorting, the turnover cylinder drives the baffle 21 to overturn to the horizontal state, the horizontal linear module 1 drives the detection camera 32 and the vacuum suction nozzle 43 to pass from the vacuum drill machine 2 above, and the water drill arranged in order is detected and sorted, after the detection and sorting are completed, the horizontal linear module 1 drives the detection camera 32 and the vacuum suction nozzle 43 to return to the starting position, the turnover cylinder drives the baffle 21 to overturn to the vertical state, the vacuum drill machine 2 shakes the drill, after the shaking of the drill is completed, the water drill detection and sorting of the next round can be continued.

[0045] It should be noted that although the utility model is disclosed as above with specific embodiments, the above embodiments are not used to limit the utility model, and ordinary skilled persons in the art can make various changes and decorations without departing from the spirit and scope of the utility model, therefore the protection scope of the utility model is defined by the claim.

Claims

1. A machine for sorting rhinestones, characterized in that, The utility model relates to a kind of water drill production line, including: Horizontal linear module, the bottom of the slider of the horizontal linear module is equipped with connecting plate; Several vacuum drill machines are located below the horizontal linear module, several the vacuum drill machines are arranged along the length direction of the horizontal linear module, the top of the vacuum drill machine is rotatably equipped with baffle for blocking water drill, the top of the vacuum drill machine is also equipped with turnover cylinder for controlling the turnover of the baffle, the top of vacuum drill machine is provided with template with hole; Detection mechanism, connect with the slider of the horizontal linear module by the connecting plate, for water drill photographing detection; Sorting mechanism, connect with the slider of the horizontal linear module by the connecting plate, for water drill sorting; The top of vacuum drill machine is also equipped with water drill excess amount detector and feeding port, and the feeding port is connected with external drill source by hose; The top of vacuum drill machine is also equipped with excess drill collection area for collecting water drill, and the excess drill collection area is equipped with "C" shape enclosure, and the water drill excess amount detector is arranged on the enclosure, and the feeding port is opened on the enclosure, and the enclosure and the baffle form rectangular frame, and the template and the excess drill collection area are located in the rectangular frame;The side of baffle is equipped with pressing strip for pressing template; The detection mechanism includes first mounting plate fixed to one side of the bottom surface of the connecting plate, and the bottom surface of the first mounting plate is equipped with at least one detection camera for photographing detection; The sorting mechanism includes horizontally arranged second mounting plate, and the second mounting plate is connected with the bottom surface of the connecting plate by connecting rod, and the mounting plate bottom is equipped with multiple sorting assemblies along the length direction of the horizontal linear module; The sorting assembly includes several vacuum nozzles, and the vacuum nozzles are arranged in a straight line, and the arrangement direction is perpendicular to the length direction of the horizontal linear module, and the vacuum nozzles are connected with external negative pressure device and sorting bin.

2. A simulated diamond sorting apparatus as claimed in claim 1, wherein, Several lamp beads are arranged below the detection camera, and the external cover of the lamp beads is equipped with reflector, and the top and bottom of the reflector are both equipped with light-transmitting seam, and the arrangement direction of the light-transmitting seam is perpendicular to the length direction of the horizontal linear module, and the lens of the detection camera is aligned with the light-transmitting seam of the top and bottom of the reflector for water drill shooting detection.

3. A simulated diamond sorting apparatus as claimed in claim 1, wherein, The detection camera is linear array camera.

4. A simulated diamond sorting apparatus as claimed in claim 2, wherein, The reflection of the reflector to light is diffuse reflection.

5. A simulated diamond sorting apparatus as claimed in claim 2, wherein, The reflector includes bottom plate and vault, and the lamp beads are installed on the bottom plate, and the vault is covered on the bottom plate.

6. A simulated diamond sorting apparatus as claimed in claim 5, wherein, The vault is semicylindrical.

Citation Information

Patent Citations

  • Ornamental diamond sorting method and device based on visual identification

    CN117680379A

Cited By

  • Rhinestone sorting device

    CN118287400A