Automatic cleaning device for rotor rivet joint

Abstract

The utility model discloses a rotor rivet joint automatic cleaning device which comprises an air cylinder supporting plate and an air cylinder sliding rail installed at the front end of the air cylinder supporting plate, the front side of the air cylinder sliding rail is connected with a lifting air cylinder in a sliding mode, and the outer wall of the front end of the lifting air cylinder is fixedly connected with a fixing frame. A brush rotating motor is fixedly connected to the outer wall of the lower end of the fixing frame, a cleaning cup is fixedly connected to the outer wall of the upper end of the fixing frame, a brush body is arranged in the cleaning cup, and by installing a collecting box, after the brush body brushes off greasy dirt impurities on a riveting head, when the brush body rotates, the cleaning cup is fixedly connected with the brush rotating motor. When the cleaning cup is cleaned, the brushed oil dirt impurities are thrown into the collecting box under the influence of centrifugal force and are stored, and after the oil dirt impurities and the like are thrown into the collecting box, impurity accumulation in the cleaning cup can be reduced, so that the equipment maintenance frequency is reduced, the overall operation efficiency and sustainability are improved, and the number of manual intervention times is reduced.

Description

TECHNICAL FIELD

[0001] The utility model belongs to rotor riveting head automatic cleaning related technical field, concretely relates to a rotor riveting head automatic cleaning device. BACKGROUND

[0002] The rotor riveting head automatic cleaning device is a device for automatically cleaning the riveting part of rotating equipment, aiming to improve work efficiency, prolong equipment life, and ensure the safety and reliability of the equipment, but during the cleaning process, oil stains and impurities brushed off the riveting head will accumulate inside the cleaning cup, causing excessive accumulation of oil stains and impurities inside the cleaning head, and after cleaning fewer riveting heads, the cleaning cup and brush need to be replaced, resulting in reduced cleaning efficiency. UTILITY MODEL CONTENTS

[0003] The utility model aims to provide a rotor riveting head automatic cleaning device to solve the problem of replacing the cleaning cup and brush after cleaning fewer riveting heads as mentioned in the background.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a rotor riveting head automatic cleaning device, comprising a cylinder support plate and a cylinder slide rail installed at the front end of the cylinder support plate;

[0005] The front side of the cylinder slide rail is slidably connected with a horizontal moving cylinder;

[0006] The front side of the horizontal moving cylinder is slidably connected with a lifting cylinder;

[0007] The front end outer wall of the lifting cylinder is fixedly connected with a cleaning cup, the lower end outer wall of the lifting cylinder is fixedly connected with a brush rotating motor, and the inside of the cleaning cup is provided with a brush main body;

[0008] The circular outer wall of the cleaning cup is sleeved with a collection box, a plurality of through holes a are equidistantly formed in the circular inner wall of the cleaning cup, and a plurality of through holes b are equidistantly formed in the circular inner wall of the collection box.

[0009] Preferably, the circular inner wall of the collection box is provided with a thread near the lower side, and the lower side of the thread is provided with a leak-proof pad.

[0010] Preferably, the collection box and the cleaning cup are connected and fixed in a screwing manner, the plurality of through holes a and the through holes b are aligned with each other after the collection box is tightened, and the collection box is transparent.

[0011] Preferably, the front end outer wall of the lifting cylinder is embedded with a magnetic switch inductor, and the lower end outer wall of the brush main body is fixedly connected with a fixed seat to be connected between the brush rotating motor.

[0012] Preferably, the rear end outer wall of the cylinder support plate is fixedly connected with a rear plate, and the rear end outer wall of the cylinder support plate and close to the left and right sides respectively is fixedly connected with a connecting plate fixed block.

[0013] Preferably, the lower end outer wall of the two connecting plate fixed blocks is fixedly connected with a fixed support, and the lower end outer wall of the two fixed supports is fixedly connected with a fixed foot.

[0014] Preferably, the lower side of the cylinder support plate is provided with a base, and the upper side of the base is provided with a top cover.

[0015] Preferably, the right end outer wall of the base is internally provided with a cabinet door a, and the cabinet door b is arranged between the top cover and the base and close to the left and right sides respectively.

[0016] Preferably, the upper end outer wall of the base is fixedly connected with a working equipment, and the upper end outer wall of the top cover is provided with a warning light.

[0017] Compared with the prior art, the rotor rivet joint automatic cleaning device has the following beneficial effects:

[0018] By installing the collecting box, after the oil stains and impurities on the rivet joint are brushed off by the brush main body, under the influence of the centrifugal force when the brush main body rotates, the brushed-off oil stains and impurities are thrown into the collecting box, and are stored, when the oil stains and impurities are thrown into the collecting box, the accumulation of impurities in the cleaning cup is reduced, the equipment maintenance frequency is reduced, the overall operation efficiency and sustainability are improved, and the number of manual interventions is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a structure schematic view of the rotor rivet joint automatic cleaning device of the utility model.

[0020] Figure 2 It is a structure schematic view of the rotor rivet joint automatic cleaning device of the utility model.

[0021] Figure 3 It is a top view partial structure schematic view of the rotor rivet joint automatic cleaning device of the utility model.

[0022] Figure 4 It is a partial structure schematic view of the rotor rivet joint automatic cleaning device of the utility model.

[0023] Figure 5 It is a top view partial structure schematic view of the cleaning cup area of the utility model.

[0024] Figure 6 It is a front view partial structure schematic view of the cleaning cup area of the utility model.

[0025] In the figure: 1, base; 2, cabinet door a; 3, cabinet door b; 4, top cover; 5, warning light; 6, working equipment; 7, cylinder support plate; 8, connecting plate fixing block; 9, lifting cylinder; 10, magnetic switch inductor; 11, back plate; 12, cylinder slide rail; 13, fixed support; 14, cleaning cup; 15, brush rotating motor; 16, transverse moving cylinder; 17, fixed seat; 18, collection box; 19, brush main body; 20, through opening a; 21, through opening b; 22, leak-proof pad; 23, screw thread. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0027] The utility model provides a kind of automatic cleaning device for rotor riveting joint as shown in Figures 1-6 It includes cylinder support plate 7 and the cylinder slide rail 12 of the cylinder support plate 7 front end installation;

[0028] The front side of cylinder slide rail 12 is slidably connected with transverse moving cylinder 16;

[0029] The front side of transverse moving cylinder 16 is slidably connected with lifting cylinder 9;

[0030] The front end outer wall of lifting cylinder 9 is fixedly connected with cleaning cup 14, the lower end outer wall of lifting cylinder 9 is fixedly connected with brush rotating motor 15, the inside of cleaning cup 14 is provided with brush main body 19, operator sets the number of times that need to be cleaned by control panel, after reaching the set number, system automatically enters cleaning mode, transverse moving cylinder 16 moves cleaning cup 14 to the below of riveting joint according to the set position, prepares to clean, then lifting cylinder 9 starts work, and cleaning cup 14 is lifted to riveting joint nearby, to ensure that brush main body 19 can contact riveting joint, brush rotating motor 15 is started, so that brush main body 19 rotates, the kinetic energy generated by the structure and rotation of brush is utilized to effectively remove impurities attached to the surface of riveting joint, during cleaning process, accumulated dirt is brought into cleaning cup 14 by brush, is collected centrally, to facilitate subsequent cleaning work, after cleaning is completed, lifting cylinder 9 lowers cleaning brush 8, and restores to initial position, to facilitate next round of cleaning or other operation;

[0031] The circular outer wall of the cleaning cup 14 is sleeved with the collection box 18, a plurality of through holes a20 are equidistantly arranged in the inner wall of the cleaning cup 14, and a plurality of through holes b21 are equidistantly arranged in the inner wall of the collection box 18. When the cleaning brush is lifted and starts to rotate, the cleaning cup 14 is in contact with the riveting head, and the dirt and impurities attached to the surface of the riveting head are brushed off by the brush. With the rotation of the brush, the brushed-off impurities and dirt are brought into the cleaning cup 14 by the mechanical action. Due to the arrangement of the plurality of through holes a20, the impurities in the cleaning cup 14 can flow uniformly and transfer to the external collection box 18. The plurality of through holes a20 in the cleaning cup 14 allow the impurities to freely enter the collection box 18 during the cleaning process.

[0032] As shown in Figure 6 , the circular inner wall of the collection box 18 is provided with a thread 23 near the lower side, and the lower side of the thread 23 is provided with a leak-proof pad 22. The collection box 18 and the cleaning cup 14 are connected and fixed in a screwing manner. The plurality of through holes a20 and the through holes b21 are aligned with each other after the collection box 18 is tightened. The collection box 18 is transparent.

[0033] During installation, the operator can screw the cleaning cup 14 and the collection box 18 together to ensure that the frame is stable and will not shift during the cleaning process. By rotating the collection box 18 to the appropriate position, the combination of the thread 23 and the leak-proof pad 22 provides a firm leak-proof seal. During the cleaning process, the through holes a20 guide the impurities brushed off by the brush to the collection box 18, and the through holes b21 ensure that these impurities can quickly pass through, forming a good flow channel and reducing the retention of impurities. Since the collection box 18 is transparent, the operator can directly observe the accumulation of impurities in the box during the cleaning process and clean or handle it in a timely manner.

[0034] As shown in Figure 4 and Figure 5 , the front end outer wall of the lifting cylinder 9 is embedded with a magnetic switch sensor 10, and the lower end outer wall of the brush body 19 is fixedly connected with a fixed seat 17 for connection with the brush rotating motor 15. The rear end outer wall of the cylinder support plate 7 is fixedly connected with a rear plate 11. The rear end outer wall of the cylinder support plate 7 is fixedly connected with a connecting plate fixed block near the left and right sides respectively. The lower end outer wall of each of the two connecting plate fixed blocks 8 is fixedly connected with a fixed support 13, and the lower end outer wall of each of the two fixed supports 13 is fixedly connected with a fixed foot.

[0035] The magnetic switch sensor 10 detects the actual position of the lifting cylinder 9 and feeds back to the control system to ensure that the brush stays at a preset height to ensure cleaning effect. The system can adjust the action of the cylinder according to the position feedback to adapt to riveting heads of different heights. The cylinder support plate 7, the rear plate 11, the connecting plate fixed block 8 and the fixed support 13 together provide a consistent support structure to ensure that the brush and its motor remain stable during the cleaning process, avoiding poor cleaning effect caused by vibration or uneven stress.

[0036] As Figure 1 and Figure 2 shown, the lower side of the cylinder support plate 7 is provided with a base 1, the upper side of the base 1 is provided with a top cover 4, the inside of the right end outer wall of the base 1 is provided with a cabinet door a2, the cabinet door b3 is arranged between the top cover 4 and the base 1 and close to the left and right sides respectively, the upper end outer wall of the base 1 is fixedly connected with a working device 6, and the upper end outer wall of the top cover 4 is provided with a warning light 5.

[0037] The base 1 provides basic support for the equipment, ensures the stability of each component under motion and pressure, supports the cylinder support plate 7 and the upper working device 6, reduces the influence of vibration on the performance of the equipment, the cabinet door a2 and the cabinet door b3 are arranged so that the workers can quickly open for inspection or maintenance, which is convenient for daily work and technical support requirements, and the warning light 5 can prompt the operator according to the different working states of the equipment, such as normal operation, standby or failure, to increase the operation safety. When a failure or abnormality occurs, the warning light 5 will flash or change color, prompting the worker to take appropriate measures.

[0038] The principle of this embodiment is that the operator sets the number of times of cleaning required through the control panel, and after reaching the set number of times, the system automatically enters the cleaning mode. The horizontal moving cylinder 16 moves the cleaning cup 14 to the lower side of the riveting head according to the set position, prepares for cleaning, and then the lifting cylinder 9 starts to work, lifts the cleaning cup 14 to the vicinity of the riveting head, ensures that the brush main body 19 can contact the riveting head, starts the brush rotating motor 15, and makes the brush main body 19 rotate. The structure of the brush and the kinetic energy generated by the rotation effectively remove the impurities attached to the surface of the riveting head. During the cleaning process, the accumulated dirt is brought into the cleaning cup 14 by the brush and is concentrated for collection, which is convenient for subsequent cleaning work. After cleaning is completed, the lifting cylinder 9 lowers the cleaning brush 8 to restore to the initial position for the next round of cleaning or other operations. When the cleaning brush is lifted and starts to rotate, the cleaning cup 14 contacts the riveting head, and the brush removes the dirt and impurities attached to the surface of the riveting head. With the rotation of the brush, the brushed dirt and impurities are brought into the cleaning cup 14 by the mechanical action. Due to the opening of the multiple through openings a20, the impurities in the cleaning cup 14 can flow uniformly and transfer to the external collection box 18. The multiple through openings a20 in the cleaning cup 14 allow the impurities to freely enter the collection box 18 during the cleaning process.

[0039] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A rotor rivet joint automatic cleaning device, comprising a cylinder support plate (7) and a cylinder slide rail (12) installed at the front end of the cylinder support plate (7); The front side of the cylinder slide rail (12) is slidably connected with a horizontal moving cylinder (16); The front side of the horizontal moving cylinder (16) is slidably connected with a lifting cylinder (9); The front end outer wall of the lifting cylinder (9) is fixedly connected with a cleaning cup (14), the lower end outer wall of the lifting cylinder (9) is fixedly connected with a brush rotating motor (15), and the inside of the cleaning cup (14) is provided with a brush main body (19); characterized in that A plurality of through openings a (20) are equidistantly formed in the circular inner wall of the cleaning cup (14), and a plurality of through openings b (21) are equidistantly formed in the circular inner wall of the collecting box (18).

2. A device for automatic cleaning of a rivet joint of a rotor according to claim 1, characterized in that The circular inner wall of the collecting box (18) is provided with a thread (23) close to the lower side, and the lower side of the thread (23) is provided with a leak-proof pad (22).

3. A device for automatic cleaning of a rivet joint of a rotor according to claim 1, characterized in that: The collecting box (18) and the cleaning cup (14) are connected and fixed in a screwed manner, the plurality of through openings a (20) and the through openings b (21) are aligned with each other after the collecting box (18) is tightened, and the collecting box (18) is transparent.

4. The automatic cleaning device for a rivet joint of a rotor according to claim 1, characterized by: The front end outer wall of the lifting cylinder (9) is embedded with a magnetic switch inductor (10), and the lower end outer wall of the brush main body (19) is fixedly connected with a fixed seat (17) for connection between the brush rotating motor (15).

5. The automatic cleaning device for a rivet joint of a rotor according to claim 1, characterized by: The rear end outer wall of the cylinder support plate (7) is fixedly connected with a rear plate (11), and the rear end outer wall of the cylinder support plate (7) is fixedly connected with a connecting plate fixed block (8) close to the left and right sides respectively.

6. A device for automatic cleaning of a rivet joint of a rotor according to claim 5, characterized in that: The lower end outer wall of each of the two connecting plate fixed blocks (8) is fixedly connected with a fixed support (13), and the lower end outer wall of each of the two fixed supports (13) is fixedly connected with a fixed foot.

7. A device for automatic cleaning of a rivet joint of a rotor according to claim 1, characterized in that: The lower side of the cylinder support plate (7) is provided with a base (1), and the upper side of the base (1) is provided with a top cover (4).

8. A device for automatic cleaning of a rivet joint of a rotor according to claim 7, characterized in that: The inside of the right end outer wall of the base (1) is provided with a cabinet door a (2), and the top cover (4) and the base (1) are respectively provided with a cabinet door b (3) close to the left and right sides.

9. A device for automatic cleaning of a rivet joint of a rotor according to claim 7, characterized in that: The upper end outer wall of the base (1) is fixedly connected with a working device (6), and the upper end outer wall of the top cover (4) is provided with a warning light (5).

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