Inclined rib pipe shaping machine capable of preventing materials from being stuck

The inclined tube forming machine, which uses a limiting structure and cylinder drive, solves the problem of material jamming caused by insufficient mold precision, and realizes smooth demolding and efficient forming of inclined tubes, reducing the waste of power resources.

CN223748278UActive Publication Date: 2026-01-02JIANGSU SHANGCHEN MASCH CO LTD
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Patent Information

Application Number
CN202520034618.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2026-01-02
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

Traditional oblique tube forming machines are prone to material jamming when the die hole manufacturing precision is insufficient, which affects the forming effect.

Method used

A slanted tube forming machine with anti-jamming design was designed. Through the combination of limiting structure and cylinder drive, the slanted tube is ensured to be demolded smoothly during the forming process. This includes the coordinated work of limiting platen, slide cylinder, spring and cylinder to prevent jamming.

Benefits of technology

It effectively prevents material jamming during the shaping process of inclined tubes, improves shaping efficiency and quality, and reduces the waste of power resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of shaping machines, and discloses an anti-blocking inclined rib tube shaping machine which comprises a shaping machine body, a heating plate is fixedly connected to the upper surface of the shaping machine body, a lower die is fixedly installed on the upper surface of the heating plate, a square hole is formed in the lower die, and a material blocking device is arranged in the square hole. The upper surface of the interior of the square hole is fixedly connected with a fixing column. The inclined rib pipe is pressed, so that the lower surface of the inclined rib pipe is in contact with the upper surface of the jacking block, the limiting clamping table is driven to descend, after the limiting clamping table is in contact with the inclined clamping block, the inclined clamping block moves forwards and finally stays on the upper surface of the limiting clamping table to limit the position of the sliding barrel, and then the sliding barrel is pulled to be clamped by the inclined clamping block. Due to the elastic potential energy of the first spring, the jacking block is jacked upwards, so that the shaped inclined rib pipe is easily taken out from the upper part of the lower die, and the phenomenon of material blockage during shaping of the inclined rib pipe is prevented.
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Description

TECHNICAL FIELD

[0001] The utility model relates to orthopedic machine technical field more specifically, the utility model relates to a kind of inclined rib pipe orthopedic machines of anti jamming. BACKGROUND

[0002] Inclined rib pipe (aluminum flat tube) orthopedic can be customized or processed according to the requirements of product design, for different shapes, sizes and special needs. Through orthopedic, various shapes such as corner, bending can be realized, so as to meet different use requirements. This is crucial to ensure the function and performance of the product.

[0003] In the traditional device, the shaping of inclined rib pipe often needs to use die to punch and deform. During the process of punching and deforming, proper heating of inclined rib pipe can make the shaping effect better. However, due to the lack of manufacturing precision of die hole type die, such as inaccurate die hole size, rough surface, etc., it will also affect the shaping effect of aluminum flat tube and increase the risk of jamming. Therefore, it is necessary to improve and optimize the inclined rib pipe shaping machine. SUMMARY

[0004] In order to overcome the shortcomings of the prior art, the utility model provides an inclined rib pipe shaping machine with the advantages of preventing jamming phenomenon during shaping of inclined rib pipe.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: an inclined rib pipe shaping machine with anti jamming function, comprising an orthopedic machine main body, a heating plate fixedly connected to the upper surface of the orthopedic machine main body, a lower die fixedly installed on the upper surface of the heating plate, a square hole formed in the inside of the lower die, a fixed column fixedly connected to the inside upper surface of the square hole, a first spring fixedly connected to the upper surface of the fixed column, a jacking block fixedly connected to the upper part of the first spring, a sliding cylinder fixedly connected to the lower surface of the jacking block, the inner wall of the sliding cylinder and the surface of the fixed column being movably connected, a limiting clamping table fixedly connected to the lower part of the sliding cylinder, and a limiting structure arranged in the inside of the square hole.

[0006] As a preferred technical scheme of the utility model: a fixed frame is fixedly connected to the upper surface of the orthopedic machine main body, a limiting assembly is fixedly connected to the left surface of the fixed frame, a first connecting rod is movably connected to the surface of the limiting assembly, a blocking door is fixedly connected to the right surface of the first connecting rod, a second connecting block is fixedly connected to the right surface of the blocking door, a first air cylinder is fixedly installed on the upper surface of the orthopedic machine main body, and the output shaft of the first air cylinder is fixedly connected to the lower surface of the second connecting block.

[0007] As a preferred technical scheme of the utility model: a T-shaped limiting block is fixedly connected to the front surface of the fixed frame, and the blocking door is movably connected inside the T-shaped limiting block.

[0008] As a preferred technical scheme of the utility model: the limit structure includes the limit bar fixedly connected with the inside side surface of lower mould, the surface of limit bar is movably connected with the connecting plate, the rear surface of connecting plate is fixedly connected with the inclined clamping block, the front surface of connecting plate is fixedly connected with the second spring, the front end of second spring is fixedly connected with the inside side surface of lower mould, the front surface of connecting plate is fixedly connected with the pull rod, the middle surface of pull rod is movably connected with the inside of lower mould.

[0009] As a preferred technical scheme of the utility model: the upper surface of fixed frame is fixedly installed with second cylinder, the output shaft of second cylinder is fixedly connected with lifting mounting plate, the lower surface of lifting mounting plate is fixedly connected with upper mould.

[0010] As a preferred technical scheme of the utility model: the upper surface of fixed frame is fixedly connected with limit mounting block, the inside of limit mounting block is fixedly connected with guide rod, the lower surface of guide rod is fixedly connected with the upper surface of shaping machine main body, the surface of guide rod is movably connected with the inner surface of lifting mounting plate.

[0011] As a preferred technical scheme of the utility model: the surface of fixed column is fixedly connected with limit ring, the lower surface of limit ring is attached with the inside upper surface of lower mould.

[0012] Compared with the prior art, the utility model has the advantages of the following:

[0013] 1, the utility model discloses a press inclined rib pipe, so that the lower surface of inclined rib pipe contacts with the upper surface of jacking block, so as to drive the limit card station to descend, when the limit card station contacts with the inclined clamping block, the inclined clamping block moves forward, and finally stays at the position of the upper surface of limit card station to limit the slide cylinder, however, pull the pull rod, because the elastic potential energy of first spring jacks up the jacking block upward, so that the shaped inclined rib pipe is easily taken out from the upper part of lower mould, thereby preventing the phenomenon of material clamping when shaping the inclined rib pipe.

[0014] 2, the utility model discloses the work of second cylinder output shaft drives second connecting block to move upward, so as to drive the inside of T-shaped limit block to move, and because the limit assembly limits the first connecting rod, so as to guarantee the stable lifting of the door, when the inclined rib pipe is shaped, the heater in the inside of shaping machine main body heats the heating plate, so as to help the shaping of inclined rib pipe, however, the surface area of door is equal to the front area of fixed frame, so as to reduce the loss of hot air in the inside of fixed frame, so as to cause the waste of electric power resources. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1It is a structure schematic view of the utility model.

[0016] Figure 2 It is a structure schematic view of the utility model heating plate.

[0017] Figure 3 It is a structure schematic view of the utility model limiting assembly.

[0018] Figure 4 It is a structure schematic view of the utility model square hole.

[0019] Figure 5 It is a structure schematic view of the utility model spring.

[0020] Figure 6 It is a structure schematic view of the utility model fixed column section.

[0021] In the drawing: 1, the main body of the shaping machine; 2, heating plate; 3, lower mould; 4, square hole; 5, fixed column; 6, first spring; 7, jacking block; 8, sliding cylinder; 9, limiting card station; 10, fixed frame; 11, limiting assembly; 12, first connecting rod; 13, door; 14, second connecting block; 15, first cylinder; 16, T-shaped limiting block; 17, limiting rod; 18, connecting plate; 19, inclined clamping block; 20, second spring; 21, pull rod; 22, second cylinder; 23, lifting mounting plate; 24, upper mould; 25, limiting mounting block; 26, guide rod; 27, limiting ring. Specific embodiments

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0023] As Figures 1 to 6 shown, the utility model provides a kind of inclined rib pipe shaping machine of preventing material clamping, including the main body of shaping machine 1, the upper surface of main body of shaping machine 1 is fixedly connected with heating plate 2, heating plate 2 upper surface is fixedly installed with lower mould 3, the inside of lower mould 3 is opened with square hole 4, the inside upper surface of square hole 4 is fixedly connected with fixed column 5, the upper surface of fixed column 5 is fixedly connected with first spring 6, the upper portion of first spring 6 is fixedly connected with jacking block 7, the lower surface of jacking block 7 is fixedly connected with sliding cylinder 8, the inner wall of sliding cylinder 8 is movably connected with the surface of fixed column 5, the lower portion of sliding cylinder 8 is fixedly connected with limiting card station 9, the inside of square hole 4 is provided with limiting structure.

[0024] When the work staff puts the inclined rib pipe into the inside of the lower mold 3, by starting the second cylinder 22, due to the extension of the output shaft of the second cylinder 22, the inclined rib pipe located in the middle of the lower mold 3 is shaped by the lower mold 3 and the upper mold 24, and after shaping, by pulling the pull rod 21 to move forward, so as to drive the inclined block 19 fixedly connected to the rear surface of the connecting plate 18 to separate from the upper surface of the limiting clamping table 9, at this time, due to the elastic potential energy of the first spring 6, the sliding cylinder 8 moves upward along the surface of the fixed column 5, so as to eject the shaped inclined rib pipe in the lower mold 3.

[0025] Wherein, the upper surface of the shaping machine body 1 is fixedly connected with a fixed frame 10, the left surface of the fixed frame 10 is fixedly connected with a limiting assembly 11, the surface of the limiting assembly 11 is movably connected with a first connecting rod 12, the right surface of the first connecting rod 12 is fixedly connected with a blocking door 13, the right surface of the blocking door 13 is fixedly connected with a second connecting block 14, the upper surface of the shaping machine body 1 is fixedly installed with a first cylinder 15, the output shaft of the first cylinder 15 is fixedly connected with the lower surface of the second connecting block 14.

[0026] When the inclined rib pipe needs to be shaped, according to the needs of the work staff, the first cylinder 15 is started, due to the extension and retraction of the output shaft of the first cylinder 15, the second connecting block 14 is lifted, in turn, the blocking door 13 is slid to the inside of the T-shaped limiting block 16, at the same time, the first connecting rod 12 fixedly connected to the left surface of the blocking door 13 moves up and down in the inside of the limiting assembly 11, in turn, the second connecting block 14 fixedly connected to the left surface of the second connecting block 14 is lifted, however, the area of the blocking door 13 temporarily locks the front surface of the fixed frame 10.

[0027] Wherein, the front surface of the fixed frame 10 is fixedly connected with a T-shaped limiting block 16, and the blocking door 13 is movably connected inside the T-shaped limiting block 16.

[0028] The position of the blocking door 13 is limited by the fixed installation of the T-shaped limiting block 16, and due to the obstruction of the second connecting block 14 and the T-shaped limiting block 16, the lifting of the blocking door 13 is limited.

[0029] Wherein, the limiting structure comprises a limiting rod 17 fixedly connected to the inside of the lower mold 3, the surface of the limiting rod 17 is movably connected with a connecting plate 18, the rear surface of the connecting plate 18 is fixedly connected with an inclined block 19, the front surface of the connecting plate 18 is fixedly connected with a second spring 20, the front end of the second spring 20 is fixedly connected with the inside of the lower mold 3, the front surface of the connecting plate 18 is fixedly connected with a pull rod 21, and the middle surface of the pull rod 21 is movably connected with the inside of the lower mold 3.

[0030] By pulling the pull rod 21, the connecting plate 18 is moved forward, the second spring 20 is in a compressed state, and then the connecting plate 18 slides along the surface of the limiting rod 17, so that the inclined block 19 is separated from the upper surface of the limiting clamping table 9; when the pull rod 21 is loosened, the inclined rib pipe to be shaped is placed in the middle of the lower mold 3, the inclined rib pipe is pressed downward, so that the sliding cylinder 8 moves downward, so that the upper surface of the limiting clamping table 9 is located below the lower surface of the inclined block 19, thereby limiting the position of the jacking block 7; when the upper surface of the limiting rod 17 is flush with the upper surface inside the lower mold 3, the pressure marks on the surface of the shaped inclined rib pipe are reduced.

[0031] The upper surface of the fixed frame 10 is fixedly provided with a second cylinder 22, the output shaft of the second cylinder 22 is fixedly connected with a lifting mounting plate 23, and the lower surface of the lifting mounting plate 23 is fixedly connected with an upper mold 24.

[0032] The downward movement of the output shaft of the second cylinder 22 drives the lifting mounting plate 23 to move downward, and then the upper mold 24 is perfectly matched with the lower mold 3, so that the inclined rib pipe is shaped.

[0033] The upper surface of the fixed frame 10 is fixedly connected with a limiting mounting block 25, the inside of the limiting mounting block 25 is fixedly connected with a guide rod 26, the lower surface of the guide rod 26 is fixedly connected with the upper surface of the shaping machine body 1, and the surface of the guide rod 26 is movably connected with the inner surface of the lifting mounting plate 23.

[0034] The limiting mounting block 25 is provided with a mounting point by the limiting mounting block 25, and the surface of the guide rod 26 is movably connected with the inner surface of the lifting mounting plate 23, so that the lifting mounting plate 23 is stably lifted.

[0035] The surface of the fixed column 5 is fixedly connected with a limiting ring 27, and the lower surface of the limiting ring 27 is attached to the inner upper surface of the lower mold 3.

[0036] The limiting ring 27 limits the sliding cylinder 8, so that the upper surface of the limiting ring 27 is flush with the lower surface of the limiting clamping table 9, and the upper surface of the jacking block 7 is flush with the upper surface inside the lower mold 3, thereby guaranteeing the quality of the inclined rib pipe shaping.

[0037] The working principle and use process of the utility model:

[0038] When the staff puts the inclined tendon pipe into the inside of the lower mold 3, by starting the second cylinder 22, because the output shaft of the second cylinder 22 extends, the inclined tendon pipe in the middle of the lower mold 3 is shaped by the lower mold 3 and the upper mold 24, and after shaping, by pulling the pull rod 21 to move forward, the inclined block 19 fixedly connected to the rear surface of the connecting plate 18 is separated from the upper surface of the limiting clamping table 9. At this time, because the first spring 6 has elastic potential energy, the sliding cylinder 8 moves upward along the surface of the fixed column 5, thereby ejecting the shaped inclined tendon pipe in the lower mold 3.

[0039] When the inclined tendon pipe needs to be shaped, according to the needs of the staff, start the first cylinder 15, because the output shaft of the first cylinder 15 extends and retracts, the second connecting block 14 is lifted, thereby driving the shutter 13 to slide to the inside of the T-shaped limiting block 16, and at the same time, because the first connecting rod 12 fixedly connected to the left side surface of the shutter 13 moves up and down in the limiting assembly 11, the second connecting block 14 fixedly connected to the left side surface of the second connecting block 14 is lifted, and the area of the shutter 13 temporarily locks the front surface of the fixed frame 10.

[0040] The position of the shutter 13 is limited by the fixed installation of the T-shaped limiting block 16, and because the second connecting block 14 is hindered by the T-shaped limiting block 16, the lifting of the shutter 13 is limited.

[0041] By pulling the pull rod 21, the connecting plate 18 moves forward, thereby driving the second spring 20 to be in a compressed state, and then the connecting plate 18 slides along the surface of the limiting rod 17, thereby driving the inclined block 19 to separate from the upper surface of the limiting clamping table 9. When the pull rod 21 is released, the inclined tendon pipe to be shaped is put into the middle of the lower mold 3, and the inclined tendon pipe is pressed downward to make the sliding cylinder 8 move downward, so that the upper surface of the limiting clamping table 9 is located below the lower surface of the inclined block 19, thereby realizing the limitation of the position of the jacking block 7. When the upper surface of the limiting rod 17 is flush with the upper surface inside the lower mold 3, the indentation on the surface of the shaped inclined tendon pipe is reduced.

[0042] By moving the output shaft of the second cylinder 22 downward, the lifting mounting plate 23 moves downward, thereby making the upper mold 24 perfectly fit with the lower mold 3, so that the inclined tendon pipe is shaped.

[0043] The limiting mounting block 25 is provided with a mounting point by the limiting mounting block 25, and the surface of the guide rod 26 is movably connected to the inside of the lifting mounting plate 23, thereby realizing the stable lifting of the lifting mounting plate 23.

[0044] The sliding cylinder 8 is limited by the limiting ring 27, and when the upper surface of the limiting ring 27 is flush with the lower surface of the limiting clamping table 9, the upper surface of the jacking block 7 is flush with the upper surface inside the lower mold 3, thereby ensuring the quality of the shaping of the inclined tendon pipe.

[0045] It should be noted that the relational terms herein, such as first and second, and the like, are used solely to distinguish one from another entity or action without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0046] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A material blocking prevention angled rib tube straightening machine comprising a straightening machine main body (1), characterized in that: The upper surface of the shaping machine body (1) is fixedly connected with a heating plate (2), the upper surface of the heating plate (2) is fixedly installed with a lower mold (3), the inside of the lower mold (3) is provided with a square hole (4), the inside upper surface of the square hole (4) is fixedly connected with a fixed column (5), the upper surface of the fixed column (5) is fixedly connected with a first spring (6), the upper part of the first spring (6) is fixedly connected with a jacking block (7), the lower surface of the jacking block (7) is fixedly connected with a sliding cylinder (8), the inner wall of the sliding cylinder (8) is movably connected with the surface of the fixed column (5), the lower part of the sliding cylinder (8) is fixedly connected with a limiting clamping table (9), and a limiting structure is arranged in the inside of the square hole (4).

2. The anti-blocking beveled-rib tube shaper according to claim 1, wherein: The upper surface of the shaping machine body (1) is fixedly connected with a fixed frame (10), the left surface of the fixed frame (10) is fixedly connected with a limiting assembly (11), the surface of the limiting assembly (11) is movably connected with a first connecting rod (12), the right surface of the first connecting rod (12) is fixedly connected with a blocking door (13), the right surface of the blocking door (13) is fixedly connected with a second connecting block (14), the upper surface of the shaping machine body (1) is fixedly installed with a first air cylinder (15), and the output shaft of the first air cylinder (15) is fixedly connected with the lower surface of the second connecting block (14).

3. The anti-blocking beveled-rib tube shaper according to claim 2, wherein: The front surface of the fixed frame (10) is fixedly connected with a T-shaped limiting block (16), and the blocking door (13) is movably connected inside the T-shaped limiting block (16).

4. The anti-blocking beveled-rib tube shaper according to claim 1, wherein: The limiting structure comprises a limiting rod (17) fixedly connected to the inner side surface of the lower mold (3), a connecting plate (18) movably connected to the surface of the limiting rod (17), an inclined clamping block (19) fixedly connected to the rear surface of the connecting plate (18), a second spring (20) fixedly connected to the front surface of the connecting plate (18), the front end of the second spring (20) being fixedly connected to the inner side surface of the lower mold (3), a pull rod (21) fixedly connected to the front surface of the connecting plate (18), and the middle surface of the pull rod (21) being movably connected to the inside of the lower mold (3).

5. The anti-blocking beveled-rib tube shaper according to claim 2, wherein: The upper surface of the fixed frame (10) is fixedly installed with a second air cylinder (22), the output shaft of the second air cylinder (22) is fixedly connected with a lifting mounting plate (23), and the lower surface of the lifting mounting plate (23) is fixedly connected with an upper mold (24).

6. The anti-blocking beveled-rib tube shaper according to claim 2, wherein: The upper surface of the fixed frame (10) is fixedly connected with a limiting mounting block (25), the inside of the limiting mounting block (25) is fixedly connected with a guide rod (26), the lower surface of the guide rod (26) is fixedly connected with the upper surface of the shaping machine body (1), and the surface of the guide rod (26) is movably connected with the inner surface of the lifting mounting plate (23).

7. The anti-blocking beveled-rib tube shaper according to claim 1, wherein: The surface of the fixed column (5) is fixedly connected with a limiting ring (27), and the lower surface of the limiting ring (27) is in close contact with the inside upper surface of the lower mold (3).