Wire harness detection equipment with flattening device
By designing automated wire harness inspection equipment, the problem of low efficiency in manual operation during wire harness production was solved, realizing automated welding and inspection of wire harnesses and improving production efficiency.
Patent Information
- Application Number
- CN202520207937.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-02-10
AI Technical Summary
The current wire harness production process, including pressing and testing, relies on manual operation, resulting in low efficiency.
A wire harness inspection device with a flattening mechanism was designed, including a fixing frame, a conveyor belt, a wire harness clamping mechanism, an auxiliary feeding mechanism, a welding positioning mechanism, and an inspection camera, to realize automated clamping, welding, and inspection of wire harnesses.
It has enabled automated welding and inspection of wire harnesses, saving manpower and improving work efficiency.
Smart Images

Figure CN223748427U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of wiring harness production, especially a wiring harness detection equipment with flattening device. BACKGROUND
[0002] Wiring harness is the total combination of the stringed electric wire, cable for transmitting information signal or operating signal. The binding material of wiring harness has clip, cable belt, sleeve, electrician's adhesive tape or the combination of such materials.
[0003] In the process of wiring harness, it is needed to carry out square pressing first, the square pressing in the prior art adopts manual operation, the operator holds the wiring harness, places the end of the wiring harness on the bottom plate of resistance welding, and then carries out welding, which is not conducive to improving work efficiency, and detection is needed after square pressing, manual detection is adopted in the prior art, and the efficiency is low. UTILITY MODEL CONTENTS
[0004] In order to overcome the above-mentioned defects existing in the prior art, the utility model provides a wiring harness detection equipment with flattening device.
[0005] The utility model solves technical scheme that the utility model adopts: a wiring harness detection equipment with flattening device, including fixed frame, movable installation conveying belt between fixed frame, the upper end of conveying belt is provided with a plurality of groups of wiring harness clamping mechanism, the front side of fixed frame is fixedly installed first support plate, the upper end of first support plate is provided with auxiliary feeding mechanism, the front side of first support plate is fixedly installed second support plate, be provided with welding positioning mechanism on second support plate, the right side of second support plate is sequentially provided with third support plate and fourth support plate, third support plate and fourth support plate are fixedly installed on the back of fixed frame, first detection camera is fixedly installed on third support plate, second detection camera is provided on fourth support plate.
[0006] Further, the wiring harness clamping mechanism includes two groups of fixed plates, the fixed plates are fixedly installed on the upper end of the conveying belt, one group of springs is fixedly installed on the inner side of each of the two groups of fixed plates, the ends of the springs are fixedly installed with clamping plates, and the clamping plates are slidably installed on the upper end of the conveying belt.
[0007] Further, the two groups of clamping plates clamp the wiring harness.
[0008] Further, the inner side of the upper end of the clamping plate is provided with a first arc surface, and the first arc surface is used for facilitating the entry of the wiring harness.
[0009] Further, the auxiliary feeding mechanism comprises two groups of first telescopic devices fixedly installed at the front side of the upper end of the first support plate, the telescopic ends of the first telescopic devices are fixedly installed with sliding plates, the sliding plates are slidably installed at the upper end of the first support plate, the upper end of each of the sliding plates is fixedly installed with a group of second telescopic devices, and the telescopic ends of the second telescopic devices are fixedly installed with positioning fixed plates.
[0010] Further, the upper end of each of the two groups of positioning fixed plates is provided with a group of second arc surfaces at the left side, so that the wire harnesses are conveniently fed in and out.
[0011] Further, the welding positioning mechanism comprises positioning blocks fixedly installed at the upper end of the second support plate, a welding base plate is arranged at the right side of the second support plate and fixedly installed at the upper end of the second support plate, and the upper end of the welding base plate is slidably installed with a push plate.
[0012] Further, the upper end of the second support plate is fixedly installed with a mounting plate, the upper end of the mounting plate is fixedly installed with a third telescopic device, and the telescopic end of the third telescopic device is fixedly installed with a push plate.
[0013] The wire harness is clamped between the two groups of clamping plates, and the wire harness moves along with the conveying belt; when the wire harness moves between the first support plate and the second support plate, the wire harness enters between the two groups of positioning fixed plates under the action of the second arc surface, then the second telescopic device is started to clamp the wire harness, then the first telescopic device is started to push the sliding plate to move to the rear side, so that the front end of the wire harness that needs to be welded moves to the upper end of the welding base plate, then the third telescopic device is started to push the push plate to move to the left side, so that the push plate clamps the wire harness in cooperation with the positioning block, then the resistance welding machine is started to weld the front end of the wire harness, then the wire harness is clamped to move to the rear side, then the conveying belt is started to move the wire harness to the front end of the first detection camera and the second detection camera in sequence to the left, and the size of the front end of the wire harness after being pressed and welded is detected by the first detection camera and the second detection camera, so that the automatic detection is realized, the manpower is saved, and the work efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0014] The utility model is further explained in connection with the drawings and examples.
[0015] Figure 1 It is a top view of the utility model;
[0016] Figure 2 It is a partial top view of the utility model;
[0017] Figure 3 It is a front view of the clamping plate of the utility model;
[0018] Figure 4The auxiliary feeding mechanism of the utility model is shown in the schematic view.
[0019] In the figure: 1. fixed frame, 2. conveying belt, 3. fixed plate, 4. spring, 5. clamping plate, 51. first arc surface, 6. wire harness, 7. first support plate, 8. first telescopic device, 9. sliding plate, 10. second telescopic device, 11. positioning fixed plate, 11. second arc surface, 12. second support plate, 13. positioning block, 14. mounting plate, 15. welding bottom plate, 16. third telescopic device, 17. push plate, 18. third support plate, 19. fourth support plate, 20. first detection camera, 21. second detection camera. DETAILED DESCRIPTION
[0020] In order to more clearly illustrate the technical scheme of the utility model, the utility model is further described below in combination with the drawings, and obviously, the drawings described below are only one embodiment of the utility model, and for ordinary skilled in the art, other embodiments can be obtained according to the drawings and the embodiment without creative labor, and all belong to the protection scope of the utility model.
[0021] As Figures 1 to 3 Shown, the utility model includes fixed frame 1, the movable installation conveying belt 2 between fixed frame 1, the upper end of conveying belt 2 is provided with several groups of wire harness clamping mechanism, the wire harness clamping mechanism includes two groups of fixed plate 3, the fixed plate 3 is fixedly installed on the upper end of conveying belt 2, the inner side of two groups of fixed plate 3 is fixedly installed with a group of spring 4, the tail end of spring 4 is fixedly installed clamping plate 5, and wire harness 6 is clamped between two groups of clamping plate 5, the upper end inner side of clamping plate 5 is provided with first arc surface 51, and the first arc surface 51 is used to facilitate the entry of wire harness 6, and clamping plate 5 is slidably installed on the upper end of conveying belt 2.
[0022] As Figure 2 And Figure 4 Shown, the front side of fixed frame 1 is fixedly installed first support plate 7, the upper end of first support plate 7 is provided with auxiliary feeding mechanism, the auxiliary feeding mechanism includes first telescopic device 8, two groups of first telescopic device 8 are fixedly installed on the upper end front side of first support plate 7 through bolt, the telescopic end of first telescopic device 8 is fixedly installed sliding plate 9, and sliding plate 9 is slidably installed on the upper end of first support plate 7, and the upper end left and right sides of sliding plate 9 are each fixedly installed with a group of second telescopic device 10 through bolt, and the telescopic end of second telescopic device 10 is fixedly installed positioning fixed plate 11, and the upper end left side of two groups of positioning fixed plate 11 is provided with a group of second arc surface 111, facilitating the entry and exit of wire harness 6.
[0023] As Figure 2As shown, the front side of the first support plate 7 is fixedly installed with a second support plate 12, the second support plate 12 is provided with a welding positioning mechanism, the welding positioning mechanism comprises a positioning block 13, the positioning block 13 is fixedly installed on the upper end of the second support plate 12, the right side of the second support plate 12 is provided with a welding bottom plate 15, the welding bottom plate 15 is fixedly installed on the upper end of the second support plate 12, the upper end of the welding bottom plate 15 is slidably installed with a push plate 17, the right side of the upper end of the second support plate 12 is fixedly installed with a mounting plate 14, the upper end of the mounting plate 14 is fixedly installed with a third telescopic device 16, and the telescopic end of the third telescopic device 16 is fixedly installed with the push plate 17.
[0024] As shown in the figure, Figure 1 As shown, the right side of the second support plate 12 is sequentially provided with a third support plate 18 and a fourth support plate 19, the third support plate 18 and the fourth support plate 19 are fixedly installed on the rear side of the fixed frame 1, the first detection camera 20 is fixedly installed on the third support plate 18, and the second detection camera 21 is arranged on the fourth support plate 19.
[0025] In use, the utility model discloses through clamping harness 6 in two groups of clamping plate 5, and make the harness 6 with the conveyer belt and move, when moving to the first support plate 7 and second support plate 12 between, the harness 6 under the action of second arc surface 111 enters between two groups of positioning fixed plate 11, then start second telescopic device 10 and clamp harness 6, then start first telescopic device 8 and push back the sliding plate 9 and move, make the front end of harness 6 need welding and move to the upper end of welding bottom plate 15, then start third telescopic device 16 and push the push plate 17 and move to the left, make push plate 17 and positioning block 13 cooperation clamp harness 6, then start resistance welding machine and weld the front end of harness 6, then clamp harness 6 and move to the back side, then start conveyer belt 2 and make the harness 6 to the front end of first detection camera 20 and second detection camera 21 and move to the left in order, through first detection camera 20 and second detection camera 21 detect whether the size of the front end of harness after flattening and welding conforms to the specification, realize the automation detection, save manpower, improve work efficiency.
[0026] The above examples are only exemplary embodiments of the utility model, and are not used to limit the utility model, and the protection scope of the utility model is defined by the claims, and those skilled in the art can make various modifications or equivalent replacements to the utility model within the utility model's essence and protection scope, and the modification or equivalent replacement should also be regarded as falling within the protection scope of the utility model.
Claims
1. A wire harness inspection apparatus having a flattening device, comprising a fixed frame (1), characterized in that: The fixed frame (1) is movably mounted with a conveying belt (2), the upper end of the conveying belt (2) is provided with a plurality of wire harness clamping mechanisms, the front side of the fixed frame (1) is fixedly mounted with a first supporting plate (7), the upper end of the first supporting plate (7) is provided with an auxiliary feeding mechanism, the front side of the first supporting plate (7) is fixedly mounted with a second supporting plate (12), the second supporting plate (12) is provided with a welding positioning mechanism, the right side of the second supporting plate (12) is sequentially provided with a third supporting plate (18) and a fourth supporting plate (19), the third supporting plate (18) and the fourth supporting plate (19) are fixedly mounted on the rear side of the fixed frame (1), the first detection camera (20) is fixedly mounted on the third supporting plate (18), and the second detection camera (21) is arranged on the fourth supporting plate (19).
2. A harness inspection apparatus having a flattening device according to claim 1, characterized by The wire harness clamping mechanism comprises two groups of fixed plates (3), the fixed plates (3) are fixedly mounted on the upper end of the conveying belt (2), one group of springs (4) is fixedly mounted on the inner side of each of the two groups of fixed plates (3), the ends of the springs (4) are fixedly mounted with clamping plates (5), and the clamping plates (5) are slidably mounted on the upper end of the conveying belt (2).
3. A harness inspection apparatus having a flattening device according to claim 2, characterized by The wire harness (6) is clamped between the two groups of clamping plates (5).
4. A harness inspection apparatus having a flattening device according to claim 3, characterized by The inner side of the upper end of the clamping plate (5) is provided with a first arc surface (51), and the first arc surface (51) is used for facilitating the entry of the wire harness (6).
5. A harness inspection apparatus having a flattening device according to claim 4, characterized by The auxiliary feeding mechanism comprises a first telescopic device (8), the first telescopic device (8) is fixedly mounted on the upper end of the first supporting plate (7), the telescopic ends of the first telescopic device (8) are fixedly mounted with sliding plates (9), the sliding plates (9) are slidably mounted on the upper end of the first supporting plate (7), one group of second telescopic devices (10) is fixedly mounted on the left and right sides of the upper end of the sliding plate (9), and the telescopic ends of the second telescopic devices (10) are fixedly mounted with positioning fixed plates (11).
6. A harness inspection apparatus having a flattening device according to claim 5, characterized by A second arc surface (111) is arranged on the left side of the upper end of each of the two groups of positioning fixed plates (11), so as to facilitate the entry and exit of the wire harness (6).
7. The wire harness inspection apparatus having a flattening device according to claim 1, characterized by The welding positioning mechanism comprises a positioning block (13), the positioning block (13) is fixedly mounted on the upper end of the second supporting plate (12), the right side of the second supporting plate (12) is provided with a welding bottom plate (15), the welding bottom plate (15) is fixedly mounted on the upper end of the second supporting plate (12), and the welding bottom plate (15) is slidably mounted with a push plate (17) on the upper end.
8. A harness inspection apparatus having a flattening device according to claim 7, characterized by The upper end of the right side of the second supporting plate (12) is fixedly mounted with a mounting plate (14), the upper end of the mounting plate (14) is fixedly mounted with a third telescopic device (16), and the telescopic end of the third telescopic device (16) is fixedly mounted with a push plate (17).