Portable milling machine suitable for single-arm beam machining
The design of the portable milling machine solves the problems of low efficiency and inconsistent processing quality of traditional handheld electric grinding tools, and realizes efficient and precise processing of single-arm beams, reducing the labor intensity and safety risks of operators.
Patent Information
- Application Number
- CN202423302859.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Traditional handheld electric grinding tools are inefficient in pre-processing single-arm beams and cannot guarantee consistent processing quality, which affects the repair effect of laser additive manufacturing technology.
A portable milling machine is designed, including a mounting table, a fixture assembly, first and second moving assemblies, a lifting assembly, and a milling machine assembly. Through the coordinated work of these components, precise milling and turning of a single-arm beam is achieved.
This improved the efficiency of single-arm beam pretreatment, ensured the consistency of processing quality, and reduced the labor intensity and safety risks for operators.
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Figure CN223748626U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to single arm beam processing equipment technical field especially relates to a portable milling machine suitable for single arm beam processing. BACKGROUND
[0002] When repairing single arm beam by metal laser additive technology, first, the defects of single arm beam, such as oblique crack and block, need to be mechanically pretreated to eliminate residual cracks and surface corrosion products. This step is usually completed by using handheld electric polishing tool, but this method has the problems of low efficiency and high labor intensity. Since the online repair of single arm beam must be completed within limited maintenance time, improving operation efficiency is crucial for the promotion of technology.
[0003] In addition, metal laser additive technology is usually realized by mechanical arm, and the distance between the powder nozzle of laser additive processing head and the additive surface (i.e. the surface of single arm beam) needs to be accurately set according to the laser focal point and powder convergence point. The polishing method by handheld electric polishing tool cannot guarantee the flatness of the surface of single arm beam, which may cause the laser additive molten pool position to deviate from the predetermined focal point, thereby seriously affecting the additive quality, and even may cause repair failure. SUMMARY
[0004] The utility model discloses a portable milling machine suitable for single arm beam processing, which has the advantages of improving single arm beam pretreatment efficiency, ensuring machining quality consistency, reducing labor intensity and safety risk of operators.
[0005] In the first aspect, the utility model provides a portable milling machine suitable for single arm beam processing, which comprises:
[0006] A mounting table is provided.
[0007] A clamp assembly is provided on one side of the mounting table, and the clamp assembly is used to fix the mounting table on the single arm beam.
[0008] A first moving assembly is movably provided on the side of the mounting table away from the clamp assembly.
[0009] A second moving assembly is movably provided on the side of the first moving assembly away from the mounting table, and the moving direction of the first moving assembly is perpendicular to the moving direction of the second moving assembly.
[0010] A lifting assembly is liftably provided on the side of the second moving assembly away from the first moving assembly.
[0011] A milling machine assembly is arranged on the lifting assembly, and the milling machine assembly can move along with the movement of the first moving assembly, the second moving assembly and the lifting assembly to perform milling processing on the single-arm beam clamped by the clamp assembly.
[0012] The portable milling machine suitable for single-arm beam processing has the advantages of improving single-arm beam preprocessing efficiency, ensuring machining quality consistency, reducing labor intensity and safety risk of operators, and solves the problems of low efficiency and inconsistent machining quality of traditional handheld electric polishing tools.
[0013] Further, the clamp assembly comprises a fixed seat and a wedge piece, a fixed clamping groove is formed between the fixed seat and the mounting table, the opposite sides of the wedge piece are respectively provided with a first clamping block and a second clamping block, the first clamping block can be inserted into the fixed clamping groove, and the second clamping block can be inserted into the side groove of the single-arm beam.
[0014] Further, the number of the fixed seat and the wedge piece is two, the two fixed seats are arranged on the mounting table in a spaced manner, and the two wedge pieces can be respectively inserted into the fixed clamping groove of the corresponding fixed seat.
[0015] Further, the driving assembly comprises a handle, the number of the handle is two, the two handles are respectively arranged on the two fixed seats, and the two handles are arranged on the side of the fixed seat away from the fixed clamping groove.
[0016] By arranging the handle on the fixed seat, the portable milling machine is more convenient to use. Specifically, the user can easily move the portable milling machine from one position to another position through the handle, avoiding direct contact with the fixed seat or other components, and reducing the operation difficulty and labor intensity.
[0017] Further, the first moving assembly, the second moving assembly and the lifting assembly all comprise a rotating lead screw, a moving block, a sliding rail and a driving assembly, the moving block is threadedly connected to the rotating lead screw, the moving block is movably clamped on the sliding rail, and the driving assembly can drive the rotating lead screw to rotate.
[0018] By the above technical scheme, the milling machine assembly can be accurately moved in multiple directions, ensuring efficient and accurate processing of the single-arm beam. The threaded connection of the rotating lead screw and the moving block enables the moving block to move smoothly along the sliding rail, and the addition of the driving assembly makes the process more labor-saving.
[0019] Further, a rotating seat connected to the rotating screw rod and a driving hand lever disposed on a side of the rotating seat away from the rotating screw rod are further included.
[0020] By manually operating the driving hand lever to drive the rotating screw rod to rotate, the movement control of the moving assembly is realized.
[0021] Further, the first and second moving assemblies further include two fixed walls between which the moving block is movably disposed, and a sliding rod having opposite ends respectively disposed on the two fixed walls.
[0022] The two fixed walls are respectively disposed on the installation table to form a stable structure.
[0023] Further, the number of the sliding rods is at least two, and the at least two sliding rods are spaced apart between the two fixed walls.
[0024] Further, the lifting assembly further includes an installation vertical plate vertically disposed on the second moving assembly, the installation vertical plate being provided with a receiving cavity and a moving hole, the moving hole being in communication with the receiving cavity, the driving assembly being disposed on the top of the installation vertical plate, the rotating screw rod being disposed in the receiving cavity, and the moving block being connected to the rotating screw rod through the moving hole.
[0025] By increasing the installation vertical plate in the lifting assembly, the installation vertical plate is vertically disposed on the second moving assembly, and the installation vertical plate is provided with the receiving cavity and the moving hole, the moving hole being in communication with the receiving cavity.
[0026] Further, the moving block is provided with a sliding clamping groove, the distance between the opposite ends of the sliding clamping groove is arranged in an increasing manner from close to the slide rail to far away from the slide rail, and the extension width of the slide rail is arranged in a decreasing manner from close to the sliding clamping groove to far away from the sliding clamping groove.
[0027] By adopting the above technical scheme, the sliding clamping groove can effectively increase the contact area between the moving block and the slide rail, thereby reducing the shaking and deviation phenomenon that may occur during movement.
[0028] As can be seen, the portable milling machine suitable for single-arm beam machining provided by the utility model has the advantages of improving single-arm beam preprocessing efficiency, ensuring machining quality consistency, reducing labor intensity and safety risk of operators, and solves the problems of low efficiency and inconsistent machining quality of traditional handheld electric polishing tools.
[0029] Other features and advantages of the present application will be set forth in the following description, and in part will become apparent from the description, or can be learned by practice of the present application. The objects and other advantages of the present application can be achieved and attained by the structure particularly pointed out in the written description and the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 A structure schematic view of the portable milling machine suitable for single-arm beam machining is provided in the utility model.
[0031] Figure 2 A structure schematic view of the portable milling machine suitable for single-arm beam machining is provided in the utility model. Figure 1 A structure schematic view of the portable milling machine suitable for single-arm beam machining is provided in the utility model.
[0032] Figure 3 A structure schematic view of the portable milling machine suitable for single-arm beam machining is provided in the utility model. Figure 2 A structure schematic view of the portable milling machine suitable for single-arm beam machining is provided in the utility model.
[0033] In the drawings: 10, single-arm beam; 11, side groove; 100, installation table; 110, fixed clamping groove; 200, clamp assembly; 210, fixed seat; 211, handle; 220, wedge piece; 221, first clamping block; 222, second clamping block; 300, first moving assembly; 400, second moving assembly; 500, lifting assembly; 510, installation vertical plate; 511, containing cavity; 512, moving hole; 600, milling machine assembly; 710, rotating screw; 720, moving block; 721, sliding hole; 722, sliding clamping groove; 730, sliding rail; 740, driving assembly; 741, rotating seat; 742, driving handle; 750, fixed wall; 760, sliding rod. DETAILED DESCRIPTION
[0034] The embodiments of the present application will be described in detail below with reference to the drawings, in which the same or similar components have the same reference numerals throughout. The embodiments described below are exemplary only, and are not intended to limit the present application.
[0035] The following disclosure provides many different embodiments, or examples, for implementing different structures of the present application. For the purpose of simplification, the components and arrangements of the specific examples are described in the following. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can refer to the same reference numerals and / or reference letters in different examples, and such repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or arrangements discussed.
[0036] The portable milling machine suitable for single-arm beam machining disclosed by the present application is mainly applied to turning and milling the surface of the single-arm beam, has the advantages of improving the pretreatment efficiency of the single-arm beam, ensuring the consistency of the machining quality, reducing the labor intensity and safety risk of the operator.
[0037] Reference is made to the accompanying drawings Figure 1In one embodiment, the portable milling machine suitable for single-arm beam machining includes a mounting table 100, a clamp assembly 200, a first moving assembly 300, a second moving assembly 400, a lifting assembly 500, and a milling machine assembly 600. The clamp assembly 200 is arranged on one side of the mounting table 100, and is used to fix the mounting table 100 on the single-arm beam 10. The first moving assembly 300 is movably arranged on the side of the mounting table 100 away from the clamp assembly 200. The second moving assembly 400 is movably arranged on the side of the first moving assembly 300 away from the mounting table 100, and the moving direction of the first moving assembly 300 is perpendicular to the moving direction of the second moving assembly 400. The lifting assembly 500 is liftably arranged on the side of the second moving assembly 400 away from the first moving assembly 300. The milling machine assembly 600 is arranged on the lifting assembly 500, and can move with the first moving assembly 300, the second moving assembly 400, and the lifting assembly 500 to machine the single-arm beam 10 clamped by the clamp assembly 200.
[0038] Specifically, during the machining of the single-arm beam 10, the mounting table 100 of the portable milling machine needs to be fixed on the single-arm beam 10 first. The mounting table 100 can be stably fixed on the single-arm beam 10 by the clamp assembly 200 to ensure the stability during machining. The first moving assembly 300 and the second moving assembly 400 move in two perpendicular directions respectively, so that the milling machine assembly 600 can machine the single-arm beam 10 at different positions. The lifting assembly 500 adjusts the height of the milling machine assembly 600 to adapt to different heights of the surface of the single-arm beam 10. The milling machine assembly 600 can machine the single-arm beam 10 accurately under the cooperation of the above assemblies, so as to ensure the flatness and machining accuracy of the surface of the single-arm beam 10.
[0039] As can be seen from the above, the portable milling machine suitable for single-arm beam machining includes a mounting table 100, a clamp assembly 200, a first moving assembly 300, a second moving assembly 400, a lifting assembly 500, and a milling machine assembly 600. Through the cooperation of the assemblies, accurate milling processing of the single-arm beam 10 is realized, thereby solving the problems of low efficiency and inconsistent machining quality of the traditional handheld electric polishing tool, and having the advantages of improving the preprocessing efficiency of the single-arm beam 10, ensuring the consistency of the machining quality, reducing the labor intensity and safety risk of the operator.
[0040] In one embodiment, the first moving assembly 300, the second moving assembly 400, and the lifting assembly 500 each include a rotating lead screw 710, a moving block 720, a sliding rail 730, and a driving assembly 740. The moving block 720 is threadedly connected to the rotating lead screw 710, and is movably clamped to the sliding rail 730. The driving assembly 740 can drive the rotating lead screw 710 to rotate.
[0041] By the above technical solution, the milling machine assembly 600 can be accurately moved in multiple directions, ensuring efficient and accurate processing of the single-arm beam 10. The threaded connection of the rotating lead screw 710 and the moving block 720 allows the moving block 720 to move smoothly along the sliding rail 730, and the addition of the driving assembly 740 makes the process more labor-saving.
[0042] In one embodiment, the driving assembly 740 includes a rotating seat 741 connected to the rotating lead screw 710 and a driving handle 742 disposed on the side of the rotating seat 741 away from the rotating lead screw 710, with the driving handle 742 being positioned offset from the rotating lead screw 710.
[0043] In other embodiments, the driving assembly 740 can be an electric motor.
[0044] Specifically, the rotating seat 741 can be made of high-strength material to ensure sufficient strength and durability during use. The driving handle 742 can be designed to conform to the shape of the human body to facilitate the operator to exert force, and anti-slip texture can be provided on the driving handle 742 to increase the comfort and stability of holding.
[0045] By the above technical solution, the rotating lead screw 710 is rotated by manually operating the driving handle 742, thereby achieving movement control of the moving assembly. Such a design makes the operation more convenient, especially suitable for processing and repairing the single-arm beam 10 under field conditions. Through the connection of the rotating seat 741 and the rotating lead screw 710, it is ensured that the rotation of the driving handle 742 can be effectively transmitted to the rotating lead screw 710, thereby achieving precise movement control.
[0046] In one embodiment, the first moving assembly 300 and the second moving assembly 400 further include a fixed wall 750 and a sliding rod 760. The number of fixed walls 750 is two, and the moving block 720 is movably disposed between the two fixed walls 750. The opposite ends of the sliding rod 760 are respectively provided on the two fixed walls 750. The moving block 720 is provided with a sliding hole 721, and the sliding rod 760 is inserted into the sliding hole 721.
[0047] By the above technical solution, the number of fixed walls 750 is two, which are respectively provided on the mounting table 100 to form a stable structure. The moving block 720 can move between the two fixed walls 750, and the two ends of the sliding rod 760 are respectively fixed on the two fixed walls 750. The moving block 720 is provided with a sliding hole 721, and the sliding rod 760 passes through the sliding hole 721, so that the moving block 720 can move smoothly along the sliding rod 760. Through such a design, it can be ensured that the moving block 720 remains stable during movement, avoiding affecting the processing precision due to vibration or deviation.
[0048] In one of the embodiments, the number of sliding rods 760 is at least two, and the at least two sliding rods 760 are arranged between the two fixed walls 750.
[0049] In one of the embodiments, the lifting assembly 500 further comprises a mounting vertical plate 510 vertically arranged on the second moving assembly 400, the mounting vertical plate 510 is provided with a containing cavity 511 and a moving hole 512, the moving hole 512 is in communication with the containing cavity 511, the driving assembly 740 is arranged on the top of the mounting vertical plate 510, the rotating lead screw 710 is arranged in the containing cavity 511, and the moving block 720 is connected with the rotating lead screw 710 through the moving hole 512.
[0050] Specifically, the sliding rail 730 of the first moving assembly 300 is arranged on the mounting table top 100, the sliding rail 730 of the second moving assembly 400 is arranged on the moving block 720 of the first moving assembly 300, and the sliding rail 730 of the lifting assembly 500 is arranged on the mounting vertical plate 510.
[0051] By adopting the above technical scheme, the mounting vertical plate 510 is arranged on the second moving assembly 400, and the containing cavity 511 and the moving hole 512 are arranged on the mounting vertical plate 510, the moving hole 512 is in communication with the containing cavity 511. The driving assembly 740 is arranged on the top of the mounting vertical plate 510, the rotating lead screw 710 of the lifting assembly 500 is arranged in the containing cavity 511, and the moving block 720 of the lifting assembly 500 is connected with the rotating lead screw 710 through the moving hole 512. Through the above design, the lifting movement of the milling machine assembly 600 can be more stably and accurately controlled.
[0052] In one of the embodiments, the moving block 720 is provided with a sliding clamping groove 722, the distance between the two opposite ends of the sliding clamping groove 722 is arranged in an increasing manner from close to the sliding rail 730 to far away from the sliding rail 730, and the extension width of the sliding rail 730 is arranged in a decreasing manner from close to the sliding clamping groove 722 to far away from the sliding clamping groove 722.
[0053] By adopting the above technical scheme, the sliding clamping groove 722 can effectively increase the contact area between the moving block 720 and the sliding rail 730, thereby reducing the shaking and deviation phenomenon that may occur during the movement. The distance between the two opposite ends of the sliding clamping groove 722 is arranged in an increasing manner from close to the sliding rail 730 to far away from the sliding rail 730, which can ensure that the moving block 720 is in close contact with the sliding rail 730 during the sliding process, and avoid loosening.
[0054] Reference is made to the accompanying drawings Figure 2 , the accompanying drawings Figure 3In one embodiment, the clamp assembly 200 includes a fixed seat 210 and a wedge 220, the fixed seat 210 and the mounting table 100 form a fixed clamping groove 110, the opposite sides of the wedge 220 are respectively provided with a first clamping block 221 and a second clamping block 222, the first clamping block 221 can be inserted into the fixed clamping groove 110, and the second clamping block 222 can be inserted into the side groove 11 of the single-arm beam 10.
[0055] Specifically, the fixed seat 210 and the wedge 220 can be made of high-strength materials to ensure stability and durability under high load. The design of the wedge 220 can be adjusted according to different types of single-arm beams 10 to adapt to different processing needs. For example, the size and shape of the wedge 220 can be customized according to the size of the side groove 11 of the single-arm beam 10 to ensure the best fixing effect.
[0056] By designing the clamp assembly 200, including the fixed seat 210 and the wedge 220, the problem of unstable fixation of the milling machine assembly 600 during the processing of the single-arm beam 10 is solved. Compared with the prior art, the clamp assembly 200 provided by the present application can more effectively fix the milling machine assembly 600, improve the stability and accuracy of processing, reduce processing errors, and thus improve processing efficiency and quality.
[0057] In one embodiment, the number of fixed seats 210 and wedges 220 is two, the two fixed seats 210 are spaced apart on the mounting table 100, and the two wedges 220 can be inserted into the fixed clamping groove 110 of the corresponding fixed seat 210.
[0058] In one embodiment, it also includes a handle 211, the number of handles 211 is two, the two handles 211 are respectively arranged on the two fixed seats 210, and the two handles 211 are arranged on the side of the fixed seat 210 away from the fixed clamping groove 110.
[0059] By setting the handle 211 on the fixed seat 210, the portable milling machine is more convenient to use. Specifically, the user can easily move the portable milling machine from one position to another position through the handle 211, avoiding direct contact with the fixed seat 210 or other components, reducing the operation difficulty and labor intensity.
[0060] In the description of the present specification, the description referring to the terms "one embodiment", "certain embodiments", "illustrative embodiments", "example", "specific example", or "some examples" and the like means that the specific feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily mean the same embodiment or example. Also, the specific feature, structure, material or characteristic described can be combined in any one or more embodiments or examples in a suitable manner.
[0061] The above only describes some embodiments of the present application. Those skilled in the art can make several modifications and improvements without departing from the inventive concept of the present application, and these all belong to the protection scope of the present application.
Claims
1. A portable milling machine suitable for single arm beam processing, characterized in that, The utility model relates to a single -arm beam milling and turning device, including: Mounting platform (100); Clamp assembly (200) is located one side of mounting platform (100), clamp assembly (200) is used for fixing mounting platform (100) on single -arm beam (10); First mobile assembly (300) is movably arranged on the side of mounting platform (100) away from clamp assembly (200); Second mobile assembly (400) is movably arranged on the side of first mobile assembly (300) away from mounting platform (100), and the moving direction of first mobile assembly (300) is perpendicular to the moving direction of second mobile assembly (400); Lifting assembly (500) is liftablely arranged on the side of second mobile assembly (400) away from first mobile assembly (300); Milling machine assembly (600) is arranged on lifting assembly (500), and milling machine assembly (600) can move along with the movement of first mobile assembly (300), second mobile assembly (400) and lifting assembly (500) to carry out turning and milling processing to single -arm beam (10) clamped by clamp assembly (200).
2. The portable milling machine suitable for single-arm beam processing according to claim 1, characterized in that, Clamp assembly (200) includes fixed seat (210) and wedge (220), fixed slot (110) is formed between fixed seat (210) and mounting platform (100), and first clamping block (221) and second clamping block (222) are arranged on the opposite sides of wedge (220) respectively, first clamping block (221) can be inserted into fixed slot (110), and second clamping block (222) can be inserted into side slot (11) of single -arm beam.
3. The portable milling machine suitable for single-arm beam processing according to claim 2, characterized in that, The number of fixed seat (210) and wedge (220) is two, two fixed seats (210) are spaced apart on mounting platform (100), and two wedges (220) can be inserted into the fixed slot (110) of corresponding fixed seat (210) respectively.
4. The portable milling machine suitable for single-arm beam processing according to claim 3, characterized in that, It further includes handle (211), the number of handle (211) is two, two handle (211) are arranged on two fixed seats (210) respectively, and two handle (211) are arranged on the side of fixed seat (210) away from fixed slot (110).
5. The portable milling machine suitable for single-arm beam processing according to claim 1, characterized in that, First mobile assembly (300), second mobile assembly (400) and lifting assembly (500) all include rotating screw (710), moving block (720), slide rail (730) and drive assembly (740), moving block (720) is threadedly connected on rotating screw (710), and moving block (720) is movably clamped on slide rail (730), and drive assembly (740) can drive rotating screw (710) to rotate.
6. The portable milling machine suitable for single-arm beam processing according to claim 5, characterized in that, The driving assembly (740) comprises a rotating base (741) and a driving handle (742), the rotating base (741) is connected with the rotating screw rod (710), the driving handle (742) is arranged on the side of the rotating base (741) away from the rotating screw rod (710), and the driving handle (742) is arranged in a staggered mode with the rotating screw rod (710).
7. The portable milling machine suitable for single-arm beam processing according to claim 5, characterized in that, The first moving assembly (300) and the second moving assembly (400) further comprise a fixed wall (750) and a sliding rod (760), the number of the fixed wall (750) is two, the moving block (720) is movably arranged between the two fixed walls (750), opposite ends of the sliding rod (760) are arranged on the two fixed walls (750) respectively, the moving block (720) is provided with a sliding hole (721), and the sliding rod (760) is arranged in the sliding hole (721).
8. The portable milling machine suitable for single-arm beam processing according to claim 7, characterized in that, The number of the sliding rod (760) is at least two, and the at least two sliding rods (760) are arranged at intervals between the two fixed walls (750).
9. The portable milling machine suitable for single-arm beam processing according to claim 5, wherein, The lifting assembly (500) further comprises a mounting vertical plate (510), the mounting vertical plate (510) is vertically arranged on the second moving assembly (400), the mounting vertical plate (510) is provided with a containing cavity (511) and a moving hole (512), the moving hole (512) is in communication with the containing cavity (511), the driving assembly (740) is arranged at the top of the mounting vertical plate (510), the rotating screw rod (710) is arranged in the containing cavity (511), and the moving block (720) is connected with the rotating screw rod (710) through the moving hole (512).
10. The portable milling machine suitable for single-arm beam processing according to claim 5, wherein, The moving block (720) is provided with a sliding clamping groove (722), the distance between the opposite ends of the sliding clamping groove (722) is arranged in an increasing mode from the side close to the sliding rail (730) to the side away from the sliding rail (730), and the extension width of the sliding rail (730) is arranged in a decreasing mode from the side close to the sliding clamping groove (722) to the side away from the sliding clamping groove (722).