Convenient combined type ceramic wine bottle opening female die assembly made of composite materials

Abstract

The utility model belongs to the technical field of wine bottle opening female dies, and particularly relates to a convenient combined ceramic wine bottle opening female die assembly made of composite materials. According to the technical scheme, the convenient combined ceramic wine bottle opening female mold assembly made of the composite materials comprises a female mold base, a female mold outer sleeve and a main mold inner core, a female mold inner cavity is formed in the female mold outer sleeve, a demolding opening is formed in the female mold inner cavity, and the main mold inner core is connected to the female mold base and extends into the female mold outer sleeve; the female die outer sleeve is aligned and matched with the female die base, and a die cavity used for pouring a bottle opening is defined by the female die base, the female die outer sleeve and the main die inner core; a mechanical arm demolding base grabbing position is arranged on the outer wall of the female mold base, an automatic conveying line positioning clamping groove is formed in the end, away from the female mold outer sleeve, of the female mold base, and a mechanical arm demolding outer sleeve grabbing position is arranged on the outer wall of the female mold outer sleeve. The utility model provides a convenient combined type ceramic wine bottle opening female die assembly made of composite materials.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of wine bottle mouth female die, especially relates to a kind of assembly of composite material convenient combined ceramic wine bottle mouth female die. BACKGROUND

[0002] Traditional manual gypsum female die manufacturing method: utilize original hand-made seed mould, then utilize seed mould hand-made female die (main mould and mould cover), finally use female die to make working mould, traditional manual gypsum female die makes working mould using artificial knocking, to lead to the low precision of working mould, production efficiency is low, quality level fluctuation is big, cost is high, cannot realize automation, intelligent production. INVENTION CONTENTS

[0003] In order to solve the above-mentioned problems existing in prior art, the purpose of the utility model is to provide a kind of assembly of composite material convenient combined ceramic wine bottle mouth female die.

[0004] The technical scheme adopted by the utility model is:

[0005] A kind of assembly of composite material convenient combined ceramic wine bottle mouth female die, including female die base, female die outer sleeve and main mould inner core, female die inner cavity is provided in female die outer sleeve, female die inner cavity is provided with demoulding opening, main mould inner core is connected on female die base, main mould inner core is inserted into female die outer sleeve, female die outer sleeve is in register and is anastomosed on female die base, female die base, female die outer sleeve and main mould inner core are enclosed and are used for pouring the mould cavity of bottle mouth;Mechanical hand demoulding base gripping position is set on the outer wall of female die base, female die base is provided with automatic conveying line positioning clamping groove at one end away from female die outer sleeve, mechanical hand demoulding outer sleeve gripping position is set on the outer wall of female die outer sleeve.

[0006] The outer wall of the female die base of the utility model is provided with mechanical hand demoulding base gripping position, one end of the female die base away from the female die outer sleeve is provided with automatic conveying line positioning clamping groove, and the outer wall of the female die outer sleeve is provided with mechanical hand demoulding outer sleeve gripping position, to meet the demand of intelligent equipment, create the data-based, digital, standardized and intelligent production mode of working mould making, and improve the production efficiency by 500%.

[0007] The utility model uses CNC, NC automatic equipment to make ceramic bottle mouth female die, creates the automatic, data-based, standardized and digital making mode of ceramic bottle mouth female die making, breaks the tradition of industry, improves the production efficiency by 500%, and lays a foundation for promoting the automatic production of bottle mouth mould.

[0008] The utility model discloses overturning and improving the service life of bottle mouth female die, and the service life of traditional manual gypsum female die is up to 400 times, the service life of the female die of composite material (plastic + aluminum alloy) is 200,000 times, the plastic and aluminum alloy material can be recycled and reused, the solid waste disposal cost is saved RMB190.00 / ton, and the product cost is reduced by 400%.

[0009] The utility model discloses creatively replacing the release agent from potassium soap water liquid into kerosene liquid, shortening the female die maintenance time by 50%, reducing industrial waste water production and environmental pollution.

[0010] As the preferred scheme of the utility model, the female die sleeve is provided with a gypsum slurry scraping platform at one end away from the female die base. The gypsum slurry overflowing the platform can be scraped flat by the scraper, solving the dependence of the ceramic wine bottle mouth female die on the gypsum material and manual experience, reducing the gypsum consumption and manual usage, reducing the production cost, and being more environmentally friendly and economical.

[0011] As the preferred scheme of the utility model, the main die inner core comprises an inner core body, the inner core body is connected with a threaded rod, an inner core assembly position is arranged in the female die base, the upper side of the inner core assembly position is communicated with the female die inner cavity, and the threaded rod is inserted into the inner core assembly position. The inner core body connected with the threaded rod can be a claw type bottle mouth inner core or a clamp type bottle mouth inner core. The utility model creatively designs a convenient combination mode, the inner core of the main die can be flexibly replaced, the demand for different specifications of bottle mouths is met, the base and the sleeve are 100% reused, and the material cost is saved by 200%.

[0012] As the preferred scheme of the utility model, the lower side of the inner core assembly position is communicated with an automatic conveying line positioning clamping groove, an inner core nut is threadedly connected with the threaded rod, and the inner core nut and the inner core body are respectively abut against the two sides of the female die base. The threaded rod and the inner core nut fix the inner core body on the female die base, and the position of the inner core body is ensured to be accurate.

[0013] As the preferred scheme of the utility model, an elastic gasket is arranged between the inner core nut and the female die base.

[0014] As the preferred scheme of the utility model, one side of the inner core body connected with the threaded rod is provided with a clamping boss, one side of the inner core assembly position close to the female die inner cavity is provided with an inner core positioning clamp, and the inner core positioning clamp is matched with the clamping boss. The inner core positioning clamp is matched with the clamping boss, and the inner core body is ensured to be accurately positioned.

[0015] As the preferred scheme of the utility model, one side of the female die base close to the female die sleeve is provided with a sleeve clamping position, one side of the female die sleeve close to the female die base is provided with a base clamping cavity, and the sleeve clamping position is matched with the base clamping cavity. The female die base and the female die sleeve are accurately matched, and the shape of the female die inner cavity is ensured to be stable.

[0016] As a preferred scheme of the utility model, the mechanical hand demolding base gripping position is an annular recessed space.

[0017] As a preferred scheme of the utility model, the mechanical hand demolding base gripping position is an annular recessed space.

[0018] As a preferred scheme of the utility model, the base and the outer sleeve of the female mold are all made of ABS material, and the material of the inner core of the main mold is aluminum alloy.

[0019] The utility model has the advantages of:

[0020] 1. The outer wall of the base of the female mold is provided with a mechanical hand demolding base gripping position, one end of the base of the female mold away from the outer sleeve of the female mold is provided with an automatic conveying line positioning clamping groove, and the outer wall of the outer sleeve of the female mold is provided with a mechanical hand demolding outer sleeve gripping position, which meets the demand of intelligent equipment, creates a data-based, digital, standardized and intelligent production mode for the work mold manufacturing, and improves the production efficiency by 500%.

[0021] 2. The utility model adopts CNC and NC automatic equipment to manufacture the ceramic bottle mouth female mold, creates an automatic, data-based, standardized and digital manufacturing mode for the ceramic bottle mouth female mold manufacturing, breaks the industry tradition, improves the production efficiency by 500%, and lays a foundation for promoting the automatic production of the bottle mouth mold.

[0022] 3. The utility model creatively designs a convenient combination mode, can flexibly replace the inner core of the main mold, meets the demand of different specifications of the bottle mouth, guarantees 100% reuse of the base and the outer sleeve, and saves the material cost by 200%.

[0023] 4. The utility model solves the dependence of the ceramic wine bottle mouth female mold on the plaster material and manual experience, reduces the consumption of plaster and the amount of manual work, reduces the production cost, and is more environmentally friendly and economical.

[0024] 5. The utility model overturns the service life of the bottle mouth female mold, the service life of the traditional manual plaster female mold is up to 400 times, the service life of the composite material (plastic + aluminum alloy) female mold is 200,000 times, the plastic and aluminum alloy material can be recycled and reused, saves the solid waste disposal cost of RMB 190.00 / ton, and reduces the product cost by 400%.

[0025] 6. The utility model creatively replaces the potassium soap water solution of the demolding agent with kerosene liquid, shortens the maintenance time of the female mold by 50%, reduces the industrial wastewater, and reduces the environmental pollution. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is the assembly drawing of the utility model;

[0027] Figure 2 is a structural schematic view of a female mold base;

[0028] Figure 3 is a structural schematic view of a female mold jacket;

[0029] Figure 4 is an exploded view of a male mold core when the core body is a claw type bottle opening core;

[0030] Figure 5 is an exploded view of a male mold core when the core body is a hoop type bottle opening core;

[0031] Figure 6 is a working state diagram of the utility model when a working mold is cast;

[0032] Figure 7 is a working state diagram of the utility model when the female mold is detached;

[0033] Figure 8 is a structural schematic view of a bottle opening working mold.

[0034] In the figure: 1-female mold base; 2-female mold jacket; 3-male mold core; 4-reverse casting barrel; 5-exhaust needle; 6-assembly line fixed gripper; 7-production assembly line fixing device; 8-working mold flat plate; 9-demolding mechanical gripper; 11-mechanical hand demolding base gripping position; 12-automatic conveying line positioning clamping groove; 13-core assembly position; 14-jacket clamping position; 15-core positioning clamp; 21-female mold inner cavity; 22-demolding opening; 23-mechanical hand demolding jacket gripping position; 24-gypsum slurry scraping platform surface; 25-base clamping cavity; 31-core body; 32-threaded rod; 33-core nut; 34-elastic gasket; 35-clamping boss; 41-gypsum slurry; 91-demolding starting jacking rod. DETAILED DESCRIPTION

[0035] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. The components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0036] Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the utility model protection. It should be noted that the embodiments in the utility model and the features in the embodiments can be combined with each other without conflict.

[0037] As shown in Figures 1-3 The assembly of the composite material convenient combination type ceramic wine bottle mouth female mold of the embodiment comprises a female mold base 1, a female mold outer sleeve 2 and a main mold inner core 3, the female mold inner cavity 21 is arranged in the female mold outer sleeve 2, the female mold inner cavity 21 is provided with a demolding opening 22, the main mold inner core 3 is connected to the female mold base 1, the main mold inner core 3 extends into the female mold outer sleeve 2, and the female mold outer sleeve 2 is in alignment and fitting on the female mold base 1, and the female mold base 1, the female mold outer sleeve 2 and the main mold inner core 3 surround a mold cavity for pouring a bottle mouth; a mechanical hand demolding base gripping position 11 is arranged on the outer wall of the female mold base 1, an automatic conveying line positioning clamping groove 12 is arranged at the end of the female mold base 1 away from the female mold outer sleeve 2, and a mechanical hand demolding outer sleeve gripping position 23 is arranged on the outer wall of the female mold outer sleeve 2.

[0038] The female mold base 1 is made of ABS material and is made by digital modeling, numerical control CNC and NC automation. The female mold base 1 is designed to be provided with a positioning clamping groove and a mechanical hand demolding gripping position, so as to meet the demand of intelligent automatic demolding equipment. The female mold outer sleeve 2 is made of ABS material and is made by digital modeling, numerical control CNC and NC automation. The female mold outer sleeve 2 is designed to be provided with a mechanical hand demolding gripping position, so as to meet the demand of intelligent automatic demolding equipment.

[0039] As shown in Figure 6 When the working mold is poured, the production flow line fixing device 7 is clamped into the automatic conveying line positioning clamping groove 12 of the female mold base 1, and the flow line fixing gripper 6 is buckled to the mechanical hand demolding base gripping position 11 of the female mold base 1. The slurry pouring barrel 4 pours the gypsum slurry 41 into the mold cavity, the exhaust needle 5 is inserted, the exhaust needle 5 is pulled out after a period of time, and the bottle mouth working mold is formed.

[0040] As shown in Figure 7 When the female mold is demolded, the production flow line fixing device 7 is clamped into the automatic conveying line positioning clamping groove 12 of the female mold base 1, the flow line fixing gripper 6 is buckled to the mechanical hand demolding base gripping position 11 of the female mold base 1, and the demolding mechanical gripper 9 is buckled to the mechanical hand demolding outer sleeve gripping position 23 of the female mold outer sleeve 2. The working mold flat plate 8 extends into the female mold outer sleeve 2 directly below, and the demolding pneumatic ejector rod separates the bottle mouth working mold from the female mold outer sleeve 2 through the demolding opening 22.

[0041] The utility model discloses a mould base 1's outer wall is provided with mechanical hand demoulding base grip position 11, and the one end of mould base 1 away from mould outer cover 2 is provided with automatic conveying line positioning clamping groove 12, and the outer wall of mould outer cover 2 is provided with mechanical hand demoulding outer cover grip position 23, adapts to the demand of intelligent equipment, creates the datafication, digitization, standardization, intelligent production mode of work mould turning production, improves production efficiency 500%.

[0042] The utility model discloses a mould base 1's outer wall is provided with mechanical hand demoulding base grip position 11, and the one end of mould base 1 away from mould outer cover 2 is provided with automatic conveying line positioning clamping groove 12, and the outer wall of mould outer cover 2 is provided with mechanical hand demoulding outer cover grip position 23, adapts to the demand of intelligent equipment, creates the datafication, digitization, standardization, intelligent production mode of work mould turning production, improves production efficiency 500%.

[0043] The utility model discloses a mould base 1's outer wall is provided with mechanical hand demoulding base grip position 11, and the one end of mould base 1 away from mould outer cover 2 is provided with automatic conveying line positioning clamping groove 12, and the outer wall of mould outer cover 2 is provided with mechanical hand demoulding outer cover grip position 23, adapts to the demand of intelligent equipment, creates the datafication, digitization, standardization, intelligent production mode of work mould turning production, improves production efficiency 500%.

[0044] The utility model discloses a mould base 1's outer wall is provided with mechanical hand demoulding base grip position 11, and the one end of mould base 1 away from mould outer cover 2 is provided with automatic conveying line positioning clamping groove 12, and the outer wall of mould outer cover 2 is provided with mechanical hand demoulding outer cover grip position 23, adapts to the demand of intelligent equipment, creates the datafication, digitization, standardization, intelligent production mode of work mould turning production, improves production efficiency 500%.

[0045] Further, the mould outer cover 2 is provided with a gypsum slurry scraping platform 24 at one end away from the mould base 1. The gypsum slurry 41 overflowing the platform can be scraped flat by the scraper, and the automatic operation of the mechanical hand is suitable. The dependence on gypsum material and manual experience for the ceramic wine bottle mouth mould is solved, the gypsum consumption and manual consumption are reduced, the production cost is reduced, and the economy is more environmentally friendly.

[0046] Specifically, as shown in Figure 4 and Figure 5 The main mould inner core 3 includes an inner core body 31 connected with a threaded rod 32, and the mould base 1 is provided with an inner core assembly position 13, and the upper side of the inner core assembly position 13 is communicated with the mould inner cavity 21, and the threaded rod 32 is inserted into the inner core assembly position 13. The inner core body 31 connected with the threaded rod 32 can be a jaw type bottle mouth inner core or a clamp type bottle mouth inner core. The utility model discloses a convenient combination mode, which can flexibly replace the inner core of the main mould, adapt to the demand of different specifications of bottle mouths, ensure 100% reuse of the base and the outer cover, and save material cost by 200%.

[0047] The lower side of the inner core assembly site 13 is penetrated with the automatic conveying line positioning clamping groove 12, the threaded rod 32 is threadedly connected with the inner core nut 33, and the inner core nut 33 and the inner core main body 31 are respectively abutted against the two sides of the female mold base 1. The threaded rod 32 and the inner core nut 33 fix the inner core main body 31 on the female mold base 1, and ensure the accurate position of the inner core main body 31.

[0048] An elastic gasket 34 is arranged between the inner core nut 33 and the female mold base 1.

[0049] The side of the inner core main body 31 connected with the threaded rod 32 is provided with a clamping boss 35, the side of the inner core assembly site 13 close to the female mold inner cavity 21 is provided with an inner core positioning clamping 15, and the inner core positioning clamping 15 is matched with the clamping boss 35. The inner core positioning clamping 15 is matched with the clamping boss 35, and the accurate positioning of the inner core main body 31 is ensured.

[0050] The material of the male mold inner core 3 is aluminum alloy, and digital modeling, numerical control CNC and NC automation are adopted for production. According to the requirements of different specifications of bottle mouths, the male mold inner core 3 can be flexibly replaced.

[0051] Specifically, the female mold base 1 is provided with a sleeve clamping site 14 close to the female mold sleeve 2, the female mold sleeve 2 is provided with a base clamping cavity 25 close to the female mold base 1, and the sleeve clamping site 14 is matched with the base clamping cavity 25. The female mold base 1 is accurately matched with the female mold sleeve 2, and the shape of the female mold inner cavity 21 is stable.

[0052] The mechanical hand demolding base gripping site 11 is an annular recessed space.

[0053] The mechanical hand demolding sleeve gripping site 23 is an annular recessed space.

[0054] As shown in the drawings, Figures 6-8 The wine bottle mouth turning method of the embodiment comprises the following steps:

[0055] Pouring work mold:

[0056] S1: uniformly smear kerosene on the inner surface of the female mold inner cavity 21;

[0057] S2: align and load the female mold base 1 into the production assembly line fixing device 7;

[0058] S3: prepare the plaster powder and water according to the proportion (plaster powder: water = 2.6:1), uniformly stir for 10 minutes with a special device, slowly pour into the mold cavity, and slowly insert the exhaust needle 5 at the center position, and then pull out the exhaust needle 5 after 1 minute.

[0059] S4: use a scraping piece to scrape the plaster slurry 41 overflowing the platform flat, slowly insert the exhaust needle 5 at the center position, and then pull out the exhaust needle 5 after 1 minute.

[0060] Separate the female mold:

[0061] T1: after the gypsum slurry 41 is rested in the inner cavity 21 of the mother mold for 10 minutes, compressed air is blown into the center exhaust hole of the working mold by using the air gun, so that the mother mold jacket 2 is separated from the mother mold base 1 and loosened;

[0062] T2: the mother mold jacket 2 is lifted by using the demolding mechanical gripper 9, the working mold plate 8 is inserted into the lower side of the mother mold jacket 2 when the mother mold jacket 2 is lifted to a height of about 10 cm, and the bottle mouth working mold is separated from the mother mold jacket 2 by starting the demolding pneumatic jack from the demolding opening 22;

[0063] T3: the inner wall surface of the mother mold inner cavity 21 is cleaned, and kerosene is sprayed on the inner wall surface.

[0064] The utility model is not limited to the above optional implementation, and anyone can derive other various forms of products under the inspiration of the utility model, but no matter any change in shape or structure, any technical scheme falling within the scope defined by the claims of the utility model falls within the protection scope of the utility model.

Claims

1. A component for a composite material convenient assembly ceramic wine bottle neck mold, characterized in that: The utility model relates to a bottle mouth working die mould, including female mould base (1), female mould jacket (2) and main mould inner core (3), female mould jacket (2) is provided with female mould inner chamber (21) in, female mould inner chamber (21) is provided with demoulding opening (22), main mould inner core (3) is connected on female mould base (1), main mould inner core (3) is in female mould jacket (2) and is stretched, female mould jacket (2) is in register and is anastomosed on female mould base (1), female mould base (1), female mould jacket (2) and main mould inner core (3) are surrounded and are used to pour the mould cavity of bottle mouth working die, the outer wall of female mould base (1) is provided with mechanical hand demoulding base gripping position (11), female mould base (1) is provided with automatic conveying line positioning clamping groove (12) at the end away from female mould jacket (2), the outer wall of female mould jacket (2) is provided with mechanical hand demoulding jacket gripping position (23).

2. The assembly of claim 1, wherein: The end away from female mould base (1) of female mould jacket (2) is provided with plaster paste platform (24).

3. The assembly of claim 1, wherein: Main mould inner core (3) includes inner core main body (31), and threaded rod (32) is connected to inner core main body (31), female mould base (1) is provided with inner core assembly position (13), and the upper side of inner core assembly position (13) is through female mould inner chamber (21), and threaded rod (32) is inserted into inner core assembly position (13).

4. The assembly of claim 3, wherein: The lower side of inner core assembly position (13) is through automatic conveying line positioning clamping groove (12), and inner core nut (33) is screw connected to threaded rod (32), and inner core nut (33) and inner core main body (31) are respectively abutted on the two sides of female mould base (1).

5. The assembly of claim 4, wherein: Elastic gasket (34) is arranged between inner core nut (33) and female mould base (1).

6. The assembly of claim 3, wherein: The side of inner core main body (31) connected to threaded rod (32) is provided with clamping boss (35), one side of inner core assembly position (13) close to female mould inner chamber (21) is provided with inner core positioning clamping (15), and inner core positioning clamping (15) is matched with clamping boss (35).

7. The assembly of claim 1, wherein: The side of female mould base (1) close to female mould jacket (2) is provided with jacket clamping position (14), and the side of female mould jacket (2) close to female mould base (1) is provided with base clamping cavity (25), and jacket clamping position (14) is matched with base clamping cavity (25).

8. The assembly of claim 1, wherein: Mechanical hand demoulding base gripping position (11) is annular recessed space.

9. The assembly of claim 1, wherein: Mechanical hand demoulding jacket gripping position (23) is annular recessed space.

10. The assembly of claim 1 to 9, wherein: Female mould base (1) and female mould jacket (2) all adopt ABS material, and the material of main mould inner core (3) is aluminum alloy.

Images