Intelligent locking type sample collecting barrel

By using electromagnetic locks and RFID technology in the intelligent locking sample collection container, the problem of unstable locking of the sample collection container has been solved, realizing simple and efficient locking and unlocking operations, and improving operational stability and ease of operation.

CN223751529UActive Publication Date: 2026-01-02XUZHOU MEDILON MECHANICAL ELECTRONIC EQUIP CO LTD
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Patent Information

Application Number
CN202423142230.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2026-01-02
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

The existing electric lock structure of the sample collection tank is complex and prone to mechanical failure, resulting in unstable locking or inability to open the lid, and low operational stability.

Method used

The intelligent locking sample collection container utilizes electromagnetic locks and RFID technology. The electromagnetic lock is controlled by the elastic extension and retraction of the electromagnetic latch and the power on and off of the electromagnetic lock by RFID card swiping, achieving simple locking and unlocking actions. Combined with the arc handle design, it is easy to operate.

Benefits of technology

It improves the operational stability of the sample collection tank, reduces the failure rate, simplifies operation, reduces the risk of slipping out of the hand, and the electromagnetic lock does not need to be continuously powered when not in operation, thus reducing energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent locking type sample collecting barrel, and belongs to the technical field of coal sampling and sample preparation. The sample collecting barrel comprises a sample barrel and an intelligent sealing cover, and two novel arc-shaped handles are arranged on the barrel neck of the sample barrel. The intelligent sealing cover comprises a cover body clamping handle, a sealing cover, a locking bin and a locking device, the cover body clamping handle is fixedly connected with the upper portion of the sealing cover, the upper portion of the locking bin is fixedly connected with the bottom of the sealing cover, and a bin cover is arranged at the bottom. The locking device comprises two electromagnetic locks, a controller and an RFID card reader; the two electromagnetic locks and the controller are installed in the locking bin, and the RFID card reader is installed on the cover body clamping handle. The controller is connected with the electromagnetic lock and the RFID card reader through sheath wires. The electromagnetic lock comprises a spring bolt, and two spring bolt outlets are symmetrically formed in the locking bin. According to the utility model, intelligent locking and unlocking operation can be conveniently realized between the sealing cover and the sample barrel, and the sample barrel can be conveniently and quickly taken and placed through the novel arc-shaped barrel handle.
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Description

TECHNICAL FIELD

[0001] The utility model relates to bulk sample collection technical field, specifically related to a kind of intelligent locking type sample collection barrel. BACKGROUND

[0002] In thermal power plant, coking plant, coal mine and other enterprises, widely use automobile sampling machine, train sampling machine and belt sampling machine to collect coal sample, and after collecting, the coal sample is packaged in sample collection barrel, and then sent to the laboratory for testing. Since coal type is related to price, in order to prevent artificial replacement of coal sample, it is usually necessary to automatically lock the collected sample collection barrel, and then open it by decoding or other methods. At present, the sample collection barrel mainly adopts electric mortise lock to perform locking action between cover and barrel. The electric mortise lock drives the lock tongue to extend and retract through motor and gear, but due to the complex structure, mechanical failure may occur during use, resulting in that the sample collection barrel cannot be locked or cannot be opened after being locked, and the running stability is low. SUMMARY

[0003] In order to overcome the defects in the prior art, the utility model provides a kind of intelligent locking type sample collection barrel, which is convenient to put barrel and take barrel on sample collector, and performs unlocking action simply, with low failure rate.

[0004] The utility model discloses a kind of intelligent locking type sample collection barrels, including sample barrel, the sample barrel includes the barrel neck and barrel body integrally connected, two novel arc-shaped handles are symmetrically provided on the barrel neck;Annular lock hoop is provided on the inside of the barrel neck;Intelligent sealing cover is used to cooperate with the sample barrel to lock cover and open cover;The intelligent sealing cover includes cover body clamping handle, cover, locking bin and locking device;The cover body clamping handle is fixedly connected with the upper portion of the cover, the locking bin is fixedly connected with the bottom of the cover, and the bottom is provided with bin cover;The locking device includes two electromagnetic locks, controller and RFID card reader;Two electromagnetic locks and the controller are installed in the locking bin, on the bottom surface of the cover, and the RFID card reader is installed on the cover body clamping handle;The controller is electrically connected with the electromagnetic lock and the RFID card reader respectively;The electromagnetic lock includes lock tongue, and two lock tongue outlets are symmetrically provided on the locking bin;The lock hoop is used to limit when the lock tongue extends;The RFID card reader is used to communicate with the controller after inducting with radio frequency card, and the lock tongue on the electromagnetic lock is retracted to realize unlocking of the intelligent sealing cover and the sample barrel under the control of the controller.

[0005] As a further improvement of the utility model, the locking device further includes a rechargeable lithium battery installed in the locking bin, and the rechargeable lithium battery is connected with the controller.

[0006] As a further improvement of the utility model, the cover clamping handle comprises a limiting boss and a clamping column; the limiting boss is fixedly connected to the upper part of the clamping column, and the bottom is fixedly connected to the middle of the cover.

[0007] As a further improvement of the utility model, a placing groove is formed in the middle of the limiting boss, and the RFID card reader is installed in the placing groove.

[0008] As a further improvement of the utility model, the electromagnetic lock further comprises an electromagnetic coil, a spring and a placing rack, the lock tongue, the electromagnetic coil and the spring are all installed in the placing rack, the spring is located in the inner cavity of the electromagnetic coil, and a part of the lock tongue is located in the inner cavity of the electromagnetic coil, and the tail end of the lock tongue is in contact with the spring.

[0009] As a further improvement of the utility model, an annular slope is arranged on the inner side of the upper edge of the sample barrel.

[0010] As a further improvement of the utility model, an inclined surface is cut on the head of the lock tongue, and the inclination angle of the inclined surface is equal to the inclination angle of the annular slope.

[0011] As a further improvement of the utility model, the novel arc-shaped handle comprises a connecting plate and an arc-shaped steel pipe, the connecting plate is fixed on the neck of the barrel, and the arc-shaped steel pipe is fixed on the connecting plate.

[0012] As a further improvement of the utility model, the arc length of the arc-shaped steel pipe is greater than or equal to one fourth of the circumference length and less than or equal to one half of the circumference length.

[0013] As a further improvement of the utility model, an electric quantity display and a charging port are arranged on the cover, the charging port is connected with the charging lithium battery, and the electric quantity display is connected with the controller.

[0014] The utility model has the advantages of:

[0015] (1) the utility model discloses two electromagnetic locks, and the lock tongue is in an elastic and retractable state under the action of the spring when the electromagnetic coil is not powered, so that the intelligent sealing cover and the sample barrel can be directly locked when they are matched, and the lock action can be realized by retracting the lock tongue when the electromagnetic coil is powered, so that the whole process is simple and convenient, and the failure rate is low.

[0016] (2) the utility model discloses the RFID technology, and the controller controls the electromagnetic coil to be powered or powered off, so that the lock action and the release action of the lock tongue can be realized, and the operation of personnel is facilitated.

[0017] (3) The RFID card reader is installed on the limiting boss of the cover clamping handle, which is convenient for the operator to swipe the card;

[0018] (4) The charging port and the power display are arranged on the cover, which is convenient for the operator to observe the power and charge in time;

[0019] (5) Two novel arc-shaped handles are arranged on the neck of the barrel, since the gripping area is relatively wide and the radius of the arc-shaped steel pipe is relatively large, the operator can hold conveniently, and the danger of dropping the handle can be reduced. BRIEF DESCRIPTION OF DRAWINGS

[0020] The utility model will be further explained in detail in combination with the drawings and specific embodiments.

[0021] Figure 1 It is the whole structure schematic diagram of the intelligent locking type sample collecting barrel of the utility model;

[0022] Figure 2 It is the front view of the sample barrel;

[0023] Figure 3 It is the perspective view I of the sample barrel;

[0024] Figure 4 It is the top view of the sample barrel;

[0025] Figure 5 It is the perspective view II of the sample barrel;

[0026] Figure 6 It is the front view of the intelligent sealing cover;

[0027] Figure 7 It is the perspective view I of the intelligent sealing cover;

[0028] Figure 8 It is the structure diagram in the locking compartment;

[0029] Figure 9 It is the top view of the intelligent sealing cover;

[0030] Figure 10 It is the structure schematic diagram of the electromagnetic lock;

[0031] Figure 11 It is the locking principle diagram of the electromagnetic lock;

[0032] In the diagram, 1-sample barrel, 101-barrel neck, 102-barrel body, 103-new type of arc-shaped handle, 1031-connecting plate, 1032-arc steel pipe, 104-locking clamp, 105-annular slope, 2-intelligent sealing cap, 201-cap clamping handle, 2011-limiting boss, 2012-clamping post, 202-cap, 203-locking chamber, 204-chamber cover, 205-electromagnetic lock, 2051-locking tongue, 20511-sloping surface, 2052-electromagnetic coil, 2053-spring, 2054-placement rack, 206-controller, 207-rechargeable lithium battery, 208-RFID reader, 209-power display, 210-charging port. Detailed Implementation

[0033] like Figure 1 As shown, an intelligent closed-type sample collection bucket includes a sample bucket 1 and an intelligent sealing cover 2. The intelligent sealing cover 2 and the sample bucket 1 will separate and close when collecting coal samples.

[0034] like Figure 2 and Figure 5 As shown, the sample container 1 includes an integrally connected neck 101 and body 102. Two novel arc-shaped handles 103 are symmetrically arranged on the neck 101. Each arc-shaped handle 103 includes a connecting plate 1031 and an arc-shaped steel pipe 1032. The connecting plate 1031 is fixed to the neck 101, and both ends of the arc-shaped steel pipe 1032 are welded to the connecting plate 1031. The arc length of the arc-shaped steel pipe 1032 is greater than or equal to one-quarter of its circumference and less than or equal to one-half of its circumference. The length of the arc-shaped steel pipe 1032 can be set according to the volume of the sample container 1. When the volume is large, i.e., when the sample container 1 (containing coal samples) is heavy, the length of the arc-shaped steel pipe can be set longer. When the length of the arc-shaped steel pipe 1032 is one-half of its circumference, the two novel arc-shaped handles 103 form a single, integrated ring handle.

[0035] Traditional double-eared handles are typically fixed to both ends of the sample collection container, with handle dimensions limited to a single-handed grip and an excessively thin diameter. Since the sample collection container, once filled, usually weighs over ten kilograms, removing it from the sample collector can be quite strenuous. However, the curved steel pipe 1032 of this invention is longer, making it easier to grasp. The steel pipe has a diameter of 25mm and an curved design, allowing for a secure grip when handling the container, preventing hand injury and slippage. Furthermore, the longer curved surface of the handle increases the ease of finding the handle regardless of the sample container's placement angle.

[0036] like Figure 3 As shown, an annular locking band 104 is provided on the inner side of the neck 101. The locking band 104 is an annular boss. An annular inclined surface is provided on the inner side of the edge of the neck 101, and the shape is a trumpet mouth.

[0037] As shown in Figures 6-11 The smart sealing cover 2 includes a cover body clamping handle 201, a cover 202, a locking compartment 203 and a locking device. Specifically, the cover body clamping handle 201 includes a limiting boss 2011 and a clamping column 2012, the upper part of the clamping column is fixedly connected with the limiting boss 2011, and the lower part is fixedly connected with the middle of the cover 202. The cover body clamping handle 201 is used for automatic opening and closing of the sample collector, the mechanical hand clamps the clamping column 2012, and then moves upward, so as to separate the smart sealing cover 2 from the sample barrel 1; when the sample barrel 1 is full of coal samples, the mechanical hand clamps the clamping column 2012 to close the smart sealing cover 2 and the sample barrel 1.

[0038] The locking compartment 203 is installed below the cover 202, which is a cylindrical cavity with an open bottom and is sealed by a compartment cover 204.

[0039] The locking device includes an electromagnetic lock 205, a controller 206, an RFID card reader 208 and a charging lithium battery 207, wherein the electromagnetic lock 205, the controller 206 and the charging lithium battery 207 are installed in the locking compartment 203 on the bottom surface of the cover 202, the RFID card reader 208 is installed in the middle of the limiting boss 2011, a square slot is formed in the middle of the limiting boss 2011, and the RFID card reader 208 is placed in the square slot. The RFID card reader 208 is installed in the middle of the limiting boss 2011, which can facilitate the operator to scan the code from all directions. An electric quantity display 209 and a charging port 210 are installed on the upper surface of the cover 202. The controller 206 is electrically connected with the electromagnetic lock 205 and the RFID card reader 208 through cables, and a wire hole is arranged in the clamping column 2012. The charging lithium battery 207 is electrically connected with the controller 206, the charging port 210 and the electric quantity display 209. The electromagnetic lock 205, the controller 206 and the charging lithium battery 207 are installed on the bottom surface of the cover 202, which is stable and convenient for wiring.

[0040] The electromagnetic lock 205 is two, mirror installation, the electromagnetic lock 205 includes a lock tongue 2051, and lock tongue outlets are arranged on both sides of the compartment wall of the locking compartment 203 for extension and retraction of the lock tongue 2051.

[0041] As shown in Figure 5 An identification chip (not shown in the figure) for identifying the sample barrel 1 is arranged on the inner recess area.

[0042] As shown in Figure 10As shown, the electromagnetic lock 205 further comprises an electromagnetic coil 2052, a spring 2053 and a placing frame 2054, the latch bolt 2051, the electromagnetic coil 2052 and the spring 2053 are all installed in the placing frame 2054, the spring 2053 is located in the inner cavity of the electromagnetic coil 2052, and a part of the latch bolt 2051 is located in the inner cavity of the electromagnetic coil 2052, and the tail end of the latch bolt 2051 is in contact with the spring 2053.

[0043] Specifically, the inner side of the upper edge of the sample barrel 1 is provided with an annular slope 105, and the head of the latch bolt 2051 is cut into a bevel 20511, and the inclination angle of the bevel 20511 is equal to the inclination angle of the annular slope 105. The latch bolt 2051 is made of stainless steel.

[0044] The telescopic principle of the electromagnetic lock 205 is that when the electromagnetic coil 2052 is not powered, the spring 2053 is connected with the latch bolt 2051 freely; when the electromagnetic coil 2052 is powered, the power generates an electromagnetic force to drive the latch bolt 2051 to move towards the spring 2053, and the spring 2053 is compressed; when the electromagnetic coil 2052 is powered off, the spring 2053 releases the elastic force and restores the original extended state with the latch bolt 2051 due to the absence of the electromagnetic force.

[0045] When the electromagnetic coil 2052 is not powered, the latch bolt 2051 is in the original extended state, that is, when an external force pushes the latch bolt 2051 towards the spring 2053, the latch bolt 2051 can be freely retracted, and when the external force disappears, the latch bolt 2051 automatically extends. When the intelligent sealing cover 2 is placed on the upper opening of the sample barrel 1, the cylindrical locking chamber 203 descends along the barrel opening due to the external force from above and the weight, at this time, the exposed end of the latch bolt 2051 is in contact with the annular slope 105 of the lock hoop, and the annular slope 105 will gradually push the latch bolt 2051 into the locking chamber 203, when running to the lower part of the lock hoop 104, the latch bolt 2051 slides to the end of the lock hoop 104 without obstruction, the spring 2053 in the electromagnetic lock restores, the latch bolt 2051 freely pops out and generates a barrier with the lock hoop 104, and the bottom of the edge of the cover 202 is in contact with the barrel opening, so that the intelligent sealing cover 2 is automatically locked with the sample barrel 1.

[0046] Please combine Figure 11 , the controller 206 controls the on-off of the two electromagnetic locks 205, the RFID card reader 208 reads the information on the RFID radio frequency card, verifies the legality, sends the information to the controller 206, and controls the two electromagnetic locks 205 to be powered on at the same time, so that the two latch bolts 2051 are retracted at the same time, and the intelligent sealing cover 2 and the sample barrel 1 are unlocked.

[0047] The controller 206 is made of an ATMEGA single-chip microcomputer. The RFID technology is a mature technology, and its principle is not described here.

[0048] Compared with the electric plug lock in the prior art, the utility model discloses an electromagnetic lock 205, on the one hand, when closing, no power operation is needed, only when unlocking is used, and the electric plug lock needs power operation to drive the gear rotation, and the opening and closing of the cover need power operation, and because the structure is relatively complex, the power operation process is twice of the utility model, and because the coal sample collection needs continuous operation, the unlocking and locking work under high load, and therefore, the failure rate is relatively large.

[0049] In conclusion, the utility model discloses that RFID card swiping is used to control the electromagnetic lock 205, and the operation is simple and convenient, and the novel arc-shaped handle is suitable for the working process of taking and placing the barrel, and the risk of hand release is small, and in addition, the power-off delay is arranged in the controller 206, the electromagnetic coil 2052 can be powered off in 0-60 seconds, thereby releasing the lock tongue 2051 and making it return to the free state.

[0050] The above has made the detailed description to the embodiment of the utility model in combination with the drawings, but the utility model is not limited to this, and all the various changes that can be made within the cognitive range of the technical personnel in the technical field to which the utility model belongs without departing from the purpose of the utility model are within the protection scope of the utility model claim.

Claims

1. An intelligent locking sample collection container, characterized in that, include The sample container (1) includes an integrally connected neck (101) and body (102). Two novel arc-shaped handles (103) are symmetrically arranged on the neck (101). A ring-shaped locking hoop (104) is provided on the inner side of the neck (101). A smart sealing cap (2) is used to lock and open the sample container (1). The smart sealing cap (2) includes a cap clamping handle (201), a cap (202), a locking chamber (203), and a locking device. The cap clamping handle (201) is fixedly connected to the upper part of the cap (202), and the locking chamber (203) is fixedly connected to the bottom of the cap (202), with a chamber cover (204) at the bottom. The locking device includes two electromagnetic locks (205), a controller (206), and an RFID reader (208). The two electromagnetic locks (205) and the controller (206) are installed inside the locking chamber (203) on the bottom surface of the cap (202). The card reader (208) is installed on the cover clamping handle (201); the controller (206) is electrically connected to the electromagnetic lock (205) and the RFID card reader (208) respectively; the electromagnetic lock (205) includes a latch (2051), and two latch outlets are symmetrically arranged on the locking chamber (203); the locking clamp (104) is used to limit the extension of the latch (2051); the RFID card reader (208) is used to communicate with the controller (206) after sensing the radio frequency card, and the controller (206) controls the latch (2051) on the electromagnetic lock (205) to retract so as to unlock and disengage the smart sealing cover (2) from the sample barrel (1).

2. The intelligent interlocking sample collection container according to claim 1, characterized in that, The locking device also includes a rechargeable lithium battery (207) installed in the locking chamber (203), and the rechargeable lithium battery (207) is connected to the controller (206).

3. The intelligent interlocking sample collection container according to claim 1, characterized in that, The cover clamping handle (201) includes a limiting boss (2011) and a clamping post (2012); the upper part of the clamping post (2012) is fixedly connected to the limiting boss (2011), and the bottom part is fixedly connected to the middle of the cover (202).

4. The intelligent interlocking sample collection bucket according to claim 3, characterized in that, A placement slot is provided in the middle of the limiting boss (2011), and the RFID reader (209) is installed in the placement slot.

5. The intelligent interlocking sample collection container according to claim 1, characterized in that, The electromagnetic lock (205) also includes an electromagnetic coil (2052), a spring (2053), and a mounting bracket (2054). The latch (2051), the electromagnetic coil (2052), and the spring (2053) are all installed in the mounting bracket (2054). The spring (2053) is located in the inner cavity of the electromagnetic coil (2052). A portion of the latch (2051) is located in the inner cavity of the electromagnetic coil (2052), and its tail end contacts the spring (2053).

6. The intelligent interlocking sample collection container according to claim 1, characterized in that, The sample container (1) has an annular slope (105) on the inner side of the upper edge.

7. The intelligent interlocking sample collection container according to claim 6, characterized in that, The head of the latch (2051) is cut with a bevel (20511), and the inclination angle of the bevel (20511) is equal to the inclination angle of the annular slope (105).

8. The intelligent interlocking sample collection container according to claim 1, characterized in that, The novel arc-shaped handle (103) includes a connecting plate (1031) and an arc-shaped steel pipe (1032). The connecting plate (1031) is fixed on the neck of the barrel (101), and the arc-shaped steel pipe (1032) is fixed on the connecting plate (1031).

9. The intelligent interlocking sample collection container according to claim 8, characterized in that, The arc length of the arc-shaped steel pipe (1032) is greater than or equal to one-quarter of the circumference of the circle in which it is located, and less than or equal to one-half of the circumference of the circle in which it is located.

10. The intelligent interlocking sample collection bucket according to claim 2, characterized in that, The cover (202) is provided with a power display (209) and a charging port (210). The charging port (210) is connected to the rechargeable lithium battery (207), and the power display (209) is connected to the controller (206).