Automatic discharging and stacking device

CN223751904UActive Publication Date: 2026-01-02SHANGYU SHENLONG ALUMINUM PROD CO LTD
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Patent Information

Application Number
CN202520056111.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2026-01-02
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

然而,现有技术中一般是通过人工进行码垛,人工码垛一次码垛的产品的数量少,人工码垛工作时间长,劳动强度大,且工作效率低,不利于企业的发展

Benefits of technology

[0016]本实用新型实现了对产品(瓶盖)的自动码垛操作,提高了生产效率,保证了产品的整齐度,同时也降低了人工的劳动强度。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic discharging and stacking device which comprises a transmission machine, a stacking machine and a stacking machine. The multi-axis mechanical arm is arranged on the right side of the conveying machine, a support is arranged on an output arm of the multi-axis mechanical arm, suction mechanisms are arranged at the two ends of the support, and the suction mechanisms comprise the first suction mechanism and the second suction mechanism which are used for sucking products and gaskets correspondingly; the storage box is arranged on the right side of the multi-axis manipulator and used for storing the gaskets; the stacking box is arranged on the front side of the multi-axis mechanical arm and used for storing stacked products. According to the automatic stacking device, automatic stacking operation of products (bottle caps) is achieved, the production efficiency is improved, the uniformity of the products is guaranteed, and meanwhile the labor intensity of workers is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a stacking technology field, mainly related to an automatic unloading stacking device. BACKGROUND

[0002] In the industrial production field, for example, the cosmetic packaging field, in order to facilitate the storage and transportation of products, the product is often neatly stacked to the specified position first, and then the product is transferred in a pile to improve the product storage and transportation efficiency. However, the existing technology is generally stacked by manual stacking, and the number of products stacked by manual stacking is small, the manual stacking work time is long, the labor intensity is large, and the work efficiency is low, which is not conducive to the development of enterprises. CONTENT OF THE UTILITY MODEL

[0003] The utility model aims at solving some problems in the prior art. Therefore, the purpose of the utility model is to provide an automatic unloading stacking device, which can reduce the labor intensity of workers and improve the stacking efficiency.

[0004] To achieve the above-mentioned purpose, the utility model realizes by the following technical scheme:

[0005] An automatic unloading stacking device comprises:

[0006] A conveying machine is used to automatically convey products.

[0007] A multi-axis manipulator is arranged on the right side of the conveying machine, an output arm of the multi-axis manipulator is provided with a support, and suction mechanisms are arranged at both ends of the support, including a first suction mechanism and a second suction mechanism, which are respectively used to suck products and gaskets.

[0008] A storage box is arranged on the right side of the multi-axis manipulator and is used to store gaskets.

[0009] A stacking box is arranged on the front side of the multi-axis manipulator and is used to store stacked products.

[0010] As a preferred, the first suction mechanism comprises a first support and a plurality of first vacuum suction cups, the first support is a strip-shaped structure, and the plurality of first vacuum suction cups are installed on the first support at equal intervals.

[0011] As a preferred, the second suction mechanism comprises a second support and a second vacuum suction cup, the second support is a frame-shaped structure, and the second vacuum suction cup is installed at the four corners of the second support.

[0012] As a preferred, the conveying machine is provided with a baffle at one end close to the multi-axis manipulator, and a plurality of limiting strips are further arranged on the conveying machine, one end of the limiting strip is installed on the baffle, and the other end is installed on the conveying machine.

[0013] As preferred, the limiting strip located on both sides of the conveyor is provided with a bending strip at the end far from the blocking strip, which expands outward.

[0014] As preferred, at least one stand is further provided on the conveyor, and a plurality of connecting rods are provided on the stand, one end of the connecting rod being connected with the stand and the other end being connected with the limiting strip.

[0015] Compared with the prior art, the utility model has the beneficial effects that:

[0016] The utility model realizes the automatic stacking operation of the product (bottle cap), improves the production efficiency, guarantees the neatness of the product, and reduces the labor intensity of the workers.

[0017] The features and advantages of the utility model will be described in detail in combination with the drawings. DRAWINGS

[0018] Figure 1 It is the overall perspective view of the utility model;

[0019] Figure 2 It is the enlarged view of A in the utility model; Figure 1

[0020] Figure 3 It is the enlarged view of B in the utility model; Figure 1

[0021] Figure 4 It is the perspective view of the conveyor of the utility model;

[0022] Figure 5 It is the working principle view of the utility model.

[0023] Reference signs: 1. Conveyor, 11. Blocking strip, 12. Limiting strip, 13. Bending strip, 14. Stand, 15. Connecting rod, 2. Multi-axis mechanical hand, 21. Bracket, 22. First suction mechanism, 221. First bracket, 222. First vacuum chuck, 23. Second suction mechanism, 231. Second bracket, 232. Second vacuum chuck, 3. Storage box, 4. Stacking box, 5. Product. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, purposes and effects realized by the utility model easy to understand, the utility model is further described in combination with the specific implementation manners.

[0025] ​​The exemplary embodiments will be described in detail herein with reference to the attached drawings. In the following description, like reference numerals refer to like elements, unless the context clearly dictates otherwise. The following description of exemplary embodiments is not intended to represent all embodiments in accordance with the present application. Rather, they are merely examples in accordance with some aspects of the present application as detailed in the appended claims.

[0026] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present application. Unless otherwise defined, technical terms or scientific terms used in the present application shall have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The use of the terms "a" and "an" and "the" and similar referents in the context of describing the application (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms "comprising," "having," "including," and "containing" are to be construed as open-ended terms (i.e., meaning "including, but not limited to") unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein and each separate value is incorporated into the specification as if it were individually recited herein. The use of any and all examples, or exemplary language (e.g., "such as") provided herein, is intended merely to better illuminate the application and does not pose a limitation on the scope of the application unless otherwise claimed. No language is such that it will be construed as indicating any non-claimed element as essential to the practice of the application.

[0027] Reference should be made to Figure 1 The application discloses an automatic unloading and stacking device, which comprises a conveyor 1, a multi-axis manipulator 2 and a storage box 3. The multi-axis manipulator 2 is arranged on the right side of the conveyor 1, and a support 21 is arranged on an output arm of the multi-axis manipulator 2. The support 21 is provided with a suction mechanism at both ends, including a first suction mechanism 22 and a second suction mechanism 23, which are used for sucking products 5 and gaskets respectively. The multi-axis manipulator 2 can drive the support 21 to move up and down, left and right, forward and backward and rotate, so as to suck and place the products 5 and the gaskets. The storage box 3 is arranged on the right side of the multi-axis manipulator 2 and used for storing the gaskets. A stacking box 4 is arranged on the front side of the multi-axis manipulator 2 and used for storing the stacked products 5.

[0028] Based on the above technical means, the multi-axis manipulator 2 can carry the products 5 conveyed by the conveyor 1 to the stacking box 4 and stack the products 5.

[0029] Reference should be made to Figure 2The first suction mechanism 22 comprises a first support 221 and first vacuum suction cups 222. The first support 221 is in a strip-shaped structure, and the first vacuum suction cups 222 are installed on the first support 221 at equal intervals. In this embodiment, the number of the first vacuum suction cups 222 is seven, which are used to suck the products 5 (bottle caps), and the first suction mechanism 22 can simultaneously suck up to seven products 5 (bottle caps). The power source of the first vacuum suction cups 222 is a vacuum pump.

[0030] For details, please refer to Figure 3 The second suction mechanism 23 comprises a second support 231 and second vacuum suction cups. The second support 231 is in a frame-shaped structure, and the second vacuum suction cups are installed at the four corners of the second support 231. In this embodiment, the number of the second vacuum suction cups is four, which are used to suck the gaskets, and the power source of the second vacuum suction cups is a vacuum pump.

[0031] For details, please refer to Figure 4 The transmission machine 1 is provided with a blocking strip 11 at one end close to the multi-axis manipulator 2. The blocking strip 11 is arranged above the transmission belt of the transmission machine 1. After the products 5 (bottle caps) are conveyed, they are blocked by the blocking strip 11, so as to facilitate the multi-axis manipulator 2 to carry and stack them.

[0032] For details, please refer to Figure 4 The limiting strips 12 located at both sides of the transmission machine 1 are provided with bending strips 13 at the end away from the blocking strip 11. The bending strips 13 expand outward, and a channel is formed between the limiting strips 12 located at both sides of the transmission machine 1 and the limiting strip 12 in the middle. The products 5 (bottle caps) are transported in the channel, so that the products 5 (bottle caps) can be arranged in order, facilitating the multi-axis manipulator 2 to carry and stack them.

[0033] For details, please refer to Figure 4 The transmission machine 1 is further provided with a stand 14. The stand 14 is provided with three connecting rods 15. One end of the connecting rod 15 is connected with the stand 14, and the other end is connected with the limiting strip 12. The connecting rod 15 connects the stand 14 and the limiting strip 12, fixes the limiting strip 12, and makes the limiting strip 12 arranged above the transmission belt of the transmission machine 1.

[0034] In this embodiment, the storage box 3 is in a double-layer structure. The upper layer is used to place the gaskets to be used, and the lower layer is used to place the gaskets for emergency. When the gaskets in the upper layer are used up, the gaskets in the lower layer can be directly taken out for use.

[0035] In this embodiment, the transmission machine 1 and the multi-axis manipulator 2 can be controlled by a plc system.

[0036] In the embodiment, the gasket can be paper or plastic plate, etc., used for separating the upper and lower products 5 (bottle caps).

[0037] In the embodiment, the distance between the centers of the two adjacent first vacuum suction cups 222 is equal to the distance between the centers of the two adjacent products 5 (bottle caps).

[0038] The utility model discloses an automatic unloading and stacking device, and the working principle is explained in combination with the attached drawings.

[0039] The products 5 (bottle caps) are conveyed to the stop bar 11 one by one by the conveying machine 1, and the multiple products 5 (bottle caps) are arranged transversely and neatly under the action of the stop bar 11, the multiple-shaft mechanical arm 2 drives the bracket 21 and the suction mechanism on the bracket 21 to move to above the conveying machine 1 and the products 5 (bottle caps), controls the first vacuum suction cup 222 to be arranged transversely and aligned with the products 5 (bottle caps), sucks and carries the products 5 (bottle caps) into the stacking box 4 and changes the direction of the first vacuum suction cup 222 and the products 5 (bottle caps) (changes into vertical direction), and the products 5 (bottle caps) are put into the stacking box 4 to be stacked. When the stacking of one layer is completed, the bracket 21 is rotated, the second suction mechanism 23 faces downward, the multiple-shaft mechanical arm 2 drives the bracket 21 and the suction mechanism on the bracket 21 to move to above the storage box 3, the gasket is sucked and carried into the stacking box 4 and placed above the products 5 (bottle caps), and the products 5 (bottle caps) are continuously stacked.

[0040] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. It should be understood by the person skilled in the art that the utility model is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and the description in the specification are only for illustrating the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model can also have various changes and improvements, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. An automatic unloading and stacking device, characterized in that, The utility model relates to a kind of automatic product packaging machine, including: Conveyer for automatically conveying product; Multi-axis manipulator is arranged at the right side of conveyer, the output arm of the multi-axis manipulator is provided with support, and the both ends of the support are provided with suction mechanism, including first suction mechanism and second suction mechanism, respectively for suction product and gasket; Storage box is arranged at the right side of multi-axis manipulator, for storing gasket; Stacking box is arranged at the front side of multi-axis manipulator, for storing stacking product.

2. The automatic unloading and stacking device according to claim 1, characterized in that, The first suction mechanism includes first support and first vacuum chuck, the first support is long strip structure, and a plurality of first vacuum chucks are installed on the first support at equal intervals.

3. The automatic unloading and stacking device according to claim 2, characterized in that, The second suction mechanism includes second support and second vacuum chuck, the second support is frame-shaped structure, and the second vacuum chuck is installed at the four corners of the second support.

4. The automatic unloading and stacking device according to claim 3, characterized in that, The conveyer is provided with a baffle at one end close to the multi-axis manipulator, and a plurality of limiting strips are further provided on the conveyer, one end of the limiting strip is installed on the baffle, and the other end is installed on the conveyer.

5. The automatic unloading and stacking device according to claim 4, characterized in that, The limiting strips located on both sides of the conveyer are provided with bending strips at the end away from the baffle, and the bending strips expand outward.

6. The automatic unloading and stacking device according to claim 5, characterized in that, At least one stand is further provided on the conveyer, a plurality of connecting rods are provided on the stand, one end of the connecting rod is connected with the stand, and the other end is connected with the limiting strip.