High-strength material-accumulation-preventing small hopper of bucket wheel of material taking machine
By designing a high-strength anti-accumulation small hopper on the bucket wheel of the reclaimer, and using a chain mesh and steel reinforcement structure to disperse the impact force, the problem of reduced material collection efficiency caused by the accumulation of sticky materials is solved, and a highly efficient, clean, and reliable material collection process is achieved.
Patent Information
- Application Number
- CN202520750285.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-04-21
AI Technical Summary
When handling highly viscous materials, existing bucket wheels of reclaimers are prone to material accumulation, which affects the material collection efficiency. Existing technologies cannot effectively solve the problem of reduced material collection efficiency caused by material accumulation.
The high-strength anti-accumulation material reclaimer bucket wheel adopts a small hopper design, including the bucket wheel hopper body, mounting part, notch part and chain mesh. The chain mesh has a woven structure and is set on the back of the hopper. The chain mesh is welded and fixed to the bucket wheel hopper body, and steel bars are set on the outside to form a grid-shaped iron mesh structure to disperse the impact force and protect the integrity of the chain mesh.
It effectively reduces material accumulation inside the hopper, improves material handling efficiency and system reliability, extends the service life of the chain mesh, and enhances leak-proof performance and structural strength.
Smart Images

Figure CN223751964U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a material taking machine bucket wheel technical field, concretely is a high strength anti material accumulation material taking machine bucket wheel small hopper. BACKGROUND
[0002] The small hopper widely used on the material taking machine bucket wheel has various design forms, wherein the more common one is the structure of the whole steel plate splicing, and the hopper with the structure has higher strength and good sealing performance and is not prone to material leakage;
[0003] However, when processing materials with larger viscosity such as iron ore powder and coal powder, a large amount of accumulated material is easily adhered to the inside of the hopper, when the accumulated material accumulates to a certain degree, the amount of material that can be scooped into the bucket wheel discharge chute by the small hopper will be significantly reduced when the bucket wheel rotates one circle, thereby greatly reducing the material taking efficiency, since the adhesion speed of the material is very fast, it is unrealistic to rely on manual cleaning, and this method cannot meet the needs of actual production, therefore, the utility model provides a high strength anti material accumulation material taking machine bucket wheel small hopper to solve the above problems. SUMMARY
[0004] In view of the deficiencies in the prior art, the utility model provides a high strength anti material accumulation material taking machine bucket wheel small hopper, which solves the problems that when processing materials with larger viscosity such as iron ore powder and coal powder, a large amount of accumulated material is easily adhered to the inside of the hopper, when the accumulated material accumulates to a certain degree, the amount of material that can be scooped into the bucket wheel discharge chute by the small hopper will be significantly reduced when the bucket wheel rotates one circle, thereby greatly reducing the material taking efficiency, since the adhesion speed of the material is very fast, it is unrealistic to rely on manual cleaning, and this method cannot meet the needs of actual production.
[0005] To achieve the above purpose, the utility model realizes the following technical scheme: a high strength anti material accumulation material taking machine bucket wheel small hopper, comprising a bucket wheel hopper main body;
[0006] A mounting portion is welded on one side of the bucket wheel hopper main body, and is used for mounting the bucket wheel hopper main body on the bucket wheel;
[0007] A notch portion is arranged on the back of the bucket wheel hopper main body;
[0008] A chain net is arranged at the notch portion position outside the bucket wheel hopper main body, and the chain net is in a woven structure and is in a non-tight state.
[0009] Preferably, the chain net and the bucket wheel hopper main body are welded and fixed.
[0010] Preferably, the outside of the bucket wheel hopper main body is provided with a plurality of groups of steel bars for blocking and abutting the chain net.
[0011] Preferably, the surface of the reinforcing bar is in contact with the outside of the bucket wheel hopper body and is welded and fixed to the bucket wheel hopper body.
[0012] Preferably, the multiple sets of steel bars are arranged in a grid pattern to form a wire mesh structure.
[0013] Preferably, the reinforcing bars are Φ10CM diameter threaded steel bars.
[0014] Beneficial effects
[0015] This utility model provides a high-strength anti-accumulation bucket wheel for a material handling machine with a small hopper. Compared with the prior art, it has the following advantages:
[0016] The high-strength anti-accumulation material reclaimer's bucket wheel small hopper, through the combined use of the notch and chain mesh, allows the main body of the bucket wheel hopper to maintain a high level of cleanliness during the material reclaiming process, reducing the decrease in material reclaiming efficiency caused by material accumulation and improving the overall operating efficiency and reliability of the bucket wheel reclaiming system.
[0017] Meanwhile, the presence of reinforcing bars means that the impact force is first absorbed by the reinforcing bars, reducing the stress on the chain mesh. This design effectively disperses the impact force and protects the integrity of the chain mesh. Since the reinforcing bars bear most of the impact force, the chain mesh is not easily stretched or broken, thus significantly extending the service life of the chain mesh. Attached Figure Description
[0018] Fig. 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Fig. 2 This is a side view of the overall structure of this utility model.
[0020] In the diagram: 101, main body of bucket wheel hopper; 102, installation section; 103, notch section; 104, chain mesh; 105, reinforcing steel. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] like Figs. 1-2 As shown:
[0023] A high-strength anti-accumulation material reclaimer bucket wheel small hopper, comprising a bucket wheel hopper body 101;
[0024] The mounting portion 102 is welded on one side of the bucket wheel hopper body 101, and is used to mount the bucket wheel hopper body 101 on the bucket wheel;
[0025] The notch portion 103 is arranged on the back of the bucket wheel hopper body 101;
[0026] The chain net 104 is arranged at the notch portion 103 outside the bucket wheel hopper body 101, and has a woven structure and is in a non-tight state;
[0027] The chain net 104 and the bucket wheel hopper body 101 are welded and fixed.
[0028] In the embodiment, the high-strength anti-material-accumulation bucket wheel small hopper is used in the following way. First, the bucket wheel hopper body 101 is mounted on the bucket wheel of the reclaimer (not shown in the figure) through the mounting portion 102, and then the bucket wheel of the reclaimer drives the bucket wheel hopper body 101 to move to take materials. At this time, the materials are in the bucket wheel hopper body 101, and the chain net 104 at the notch portion 103 of the bucket wheel hopper body 101 can effectively reduce the accumulation of materials in the bucket wheel hopper body 101 due to its activity. The activity of the chain net 104 makes it difficult for materials to adhere, and even if a small amount of materials adhere, they will be removed in the rotation process of the bucket wheel of the reclaimer due to the swinging of the chain net 104;
[0029] The dynamic characteristics of the chain net 104 make it difficult for materials to accumulate and solidify in large quantities at the notch position. Due to the continuous movement of the chain net 104, any materials adhering to the chain net 104 will fall off in the movement, thereby reducing the possibility of material accumulation and solidification in the hopper;
[0030] A layer of chain net 104 is fixed at the notch portion 103, and the chain net 104 has a woven structure and is in a non-tight state. In order to prevent the chain net 104 from being easily damaged due to being too tight, the chain net 104 needs to have a certain amount of slack to allow it to move flexibly.
[0031] In this way, the bucket wheel hopper body 101 can maintain high cleanliness during the material taking process, reducing the decrease in material taking efficiency caused by material accumulation, and improving the operation efficiency and reliability of the entire bucket wheel material taking system.
[0032] Furthermore,
[0033] In an optional embodiment, a plurality of steel bars 105 are arranged on the outside of the bucket wheel hopper body 101 to block and abut the chain net 104;
[0034] The surface of the steel bar 105 is attached to the outside of the bucket wheel hopper body 101, and is welded and fixed with the bucket wheel hopper body 101;
[0035] The plurality of steel bars 105 are arranged in a shape of a cross to form a mesh structure.
[0036] The steel bars 105 are Φ10CM thick steel bars.
[0037] In this embodiment, when the material impacts the chain net 104, the impact force is first received by the steel bars 105 due to the presence of the steel bars 105, thereby reducing the stress on the chain net 104. This design effectively disperses the impact force and protects the integrity of the chain net 104.
[0038] Since the steel bars 105 bear most of the impact force, the chain net 104 is less likely to be stretched or broken, thereby significantly prolonging the service life of the chain net 104.
[0039] The chain net 104 and the steel bars 105 also form a two-layer mesh structure, which reduces material leakage and improves work efficiency.
[0040] The addition of the steel bars 105 not only improves the leakage prevention performance but also enhances the overall structural strength of the bucket wheel hopper body 101.
[0041] Meanwhile, the contents not described in detail in the specification all belong to the existing technology known to those skilled in the art.
Claims
1. A high-strength anti-accumulation material reclaimer bucket wheel small hopper, characterized in that, Includes the main body of the bucket wheel hopper (101); Mounting part (102), which is welded to one side of the bucket wheel bucket body (101), is used to mount the bucket wheel bucket body (101) on the bucket wheel; A notch (103) is provided on the back of the bucket wheel hopper body (101); Chain mesh (104) is set at the notch (103) outside the bucket wheel hopper body (101). The chain mesh (104) has a woven structure and is in a non-tight state.
2. The high-strength anti-accumulation material reclaimer bucket wheel small hopper according to claim 1, characterized in that: The chain mesh (104) and the bucket wheel hopper body (101) are welded and fixed.
3. The small hopper of the high-strength anti-accumulation material reclaimer bucket wheel according to claim 2, characterized in that: The outer side of the bucket wheel hopper body (101) is provided with multiple sets of steel bars (105) to block and resist the chain mesh (104).
4. The small hopper of the high-strength anti-accumulation material reclaimer bucket wheel according to claim 3, characterized in that: The surface of the steel bar (105) is attached to the outside of the bucket wheel hopper body (101) and is welded and fixed to the bucket wheel hopper body (101).
5. The high-strength anti-accumulation material reclaimer bucket wheel small hopper according to claim 3, characterized in that: The multiple sets of steel bars (105) are arranged in a grid pattern to form a wire mesh structure.
6. The small hopper of the high-strength anti-accumulation material reclaimer bucket wheel according to claim 3, characterized in that: The reinforcing bar (105) is made of Φ10CM threaded steel.