Replacement device for cable winding

Abstract

The utility model provides a replacement device for cable winding, which belongs to the technical field of cable winding and comprises a winding mechanism, a guide mechanism, a support rod fixedly connected to the top of a U-shaped frame and a wire guide ring fixedly mounted at the top of the support rod. The driving wheel is fixedly installed at the other end of the transmission rod, the four replaceable winding rollers are distributed on the outer surface of the adjusting disc in a circumferential array mode, the driven wheels are fixedly installed at the penetrating ends of the replaceable winding rollers, and the driving wheel is meshed with one of the driven wheels. Through cooperation of all parts in the guide mechanism, it can be ensured that the cable is evenly wound around the surface of the replaceable winding roller according to a preset path in the winding process, the cable is evenly distributed on the replaceable winding roller, the phenomenon that too much cable is stacked on one side, and little cable is wound on the other side is avoided, and the cable winding efficiency is improved. Therefore, the effects of reducing friction and pressure between cables, and reducing the risk of sheath damage and conductor cable deformation or fracture are achieved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to cable winding technical field, more particularly to a cable winding replacement device. BACKGROUND

[0002] The cable winding replacement device is mainly used for conveniently replacing the cable on the cable reel or cable shaft during the cable manufacturing, installation or maintenance process. Such a device is usually used to improve work efficiency, reduce manual labor intensity, and ensure the neat winding of the cable to avoid damaging the cable during the operation process. Specifically, the automatic cable winding replacement device can quickly transfer the cable from one cable reel to another, saving a large amount of manual time.

[0003] Some cable winding devices in the prior art have the defect that it is difficult to uniformly wind the cable on the surface of the cable reel during the winding process. Uneven winding not only wastes the space of the cable reel, but also makes it difficult to load the maximum amount of cable on the cable reel of the same volume, thereby increasing the storage and transportation costs. In the case of over-tight winding, uneven winding can also cause excessive friction or pressure between the cables, which can easily cause the cable sheath to break, the conductor to deform, or even the cable to break. SUMMARY

[0004] The purpose of the utility model is to provide a cable winding replacement device to solve the problems raised in the background technology.

[0005] To achieve the above purpose, the utility model provides the following technical scheme:

[0006] A cable winding replacement device, comprising,

[0007] The winding mechanism comprises a base, right and left vertical plates fixedly connected to the top of the base, an adjusting motor adaptedly installed on the outer surface of the right vertical plate, an adjusting roller connected to the output end of the adjusting motor through a shaft coupling, an adjusting disc fixedly connected to the outer surface of the adjusting roller, and a take-up assembly used in cooperation with the adjusting disc.

[0008] The guide mechanism comprises a U-shaped frame, a support rod fixedly connected to the top of the U-shaped frame, a wire guide ring fixedly installed on the top of the support rod, a rack plate fixedly connected to the top of the base, and a walking assembly used in cooperation with the uniform winding of the cable.

[0009] As a preferred scheme of the utility model, the take-up assembly includes a servo motor which is adaptively installed on the outer surface of the left vertical plate, a transmission rod which is connected to the output end of the servo motor through a shaft coupling, a driving wheel which is fixedly installed on the other end of the transmission rod, four replaceable winding rollers which are circumferentially arrayed on the outer surface of the adjusting disc, and a driven wheel which is fixedly installed on the through end of the replaceable winding roller, wherein the driving wheel is engaged with one of the driven wheels.

[0010] As a preferred scheme of the utility model, the walking assembly includes a walking motor which is adaptively installed on the outer surface of the U-shaped frame, a gear which is fixedly connected to the output end of the walking motor and engaged with the rack plate, a limiting strip which is fixedly connected to the bottom of the rack plate, and a limiting slider which is fixedly connected to the inner surface of the U-shaped frame and cooperates with the limiting strip.

[0011] As a preferred scheme of the utility model, the winding mechanism further includes a push handle which is fixedly installed on the top of the base, and universal wheels which are fixedly installed at the four corners of the base.

[0012] As a preferred scheme of the utility model, the gear is fixedly installed on the inner wall of the U-shaped frame through a bearing block at the end away from the walking motor, and the outer surface of the limiting slider is in sliding contact with the outer surface of the limiting strip.

[0013] As a preferred scheme of the utility model, the adjusting roller is fixedly installed on the inner surface of the right vertical plate through a bearing block at the end away from the adjusting motor, and a bearing sleeve which cooperatively rotates is installed at the connection between the transmission rod and the left vertical plate.

[0014] As a preferred scheme of the utility model, the number of the adjusting discs is two, and the replaceable winding roller is fixedly installed on the inner surface of the adjusting disc through a bearing block at the end away from the driven wheel.

[0015] Compared with the prior art, the utility model has the beneficial effects that: through the cooperation of the components in the guiding mechanism, the cable can be uniformly wound on the surface of the replaceable winding roller according to the predetermined path during the winding process, the cable is uniformly distributed on the replaceable winding roller, the phenomenon that one side is excessively accumulated and the other side is less wound is avoided, the friction and pressure between the cables are reduced, the risk of damage to the outer skin and deformation or fracture of the conductor cable is reduced, when facing cables of different specifications, the winding mechanism can enable other replaceable winding rollers to continue to work when one replaceable winding roller needs to be replaced, the downtime caused by the replacement of the replaceable winding roller is reduced, and the time and labor costs are greatly saved. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed to be used in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the premise of not deviating from the connotation of the present application.

[0017] Figure 1 It is an overall structural schematic diagram of the present application.

[0018] Figure 2 It is a structural schematic diagram of another perspective of the present application.

[0019] Figure 3 It is a structural schematic diagram of a partial winding assembly of the present application.

[0020] Figure 4 It is a structural schematic diagram of the inside of a guide mechanism of the present application.

[0021] In the figure: 100, winding mechanism; 100, base; 102, right vertical plate; 103, left vertical plate; 104, adjusting motor; 105, adjusting rotating roller; 106, adjusting disc; 107, winding assembly; 107a, servo motor; 107b, transmission rod; 107c, driving wheel; 107d, driven wheel; 107e, replaceable winding roller; 108, push handle; 109, universal wheel; 200, guide mechanism; 201, U-shaped frame; 202, supporting rod; 203, guide ring; 204, rack plate; 205, walking assembly; 205a, walking motor; 205b, gear; 205c, limiting strip; 205d, limiting slide. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned purposes, features and advantages of the present application more apparent and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings of the specification.

[0023] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without deviating from the connotation of the present application, therefore the present application is not limited by the specific embodiments disclosed below.

[0024] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the present application. In this specification, "in one embodiment" does not mean the same embodiment, nor is it an independent or alternative embodiment that excludes other embodiments.

[0025] Embodiment

[0026] Reference Figures 1-4 For the embodiment of the utility model, the embodiment provides a replacement device for cable winding, can realize the rotation of the adjusting disc 106, makes the winding device have the advantages of winding various specifications of cables, the U-shaped frame 201 drives the supporting rod 202 and the guide ring 203 to move, so that the cable can be uniformly distributed on the replaceable winding roller 107d.

[0027] The winding mechanism 100 comprises a base 101, right and left vertical plates 102 and 103 fixedly connected at the top of the base 101 respectively, an adjusting motor 104 adaptively installed on the outer surface of the right vertical plate 102, an adjusting rotating roller 105 connected at the output end of the adjusting motor 104 through a shaft coupling, an adjusting disc 106 fixedly connected on the outer surface of the adjusting rotating roller 105, and a take-up assembly 107 used in cooperation with the adjusting disc 106;

[0028] The guide mechanism 200 comprises a U-shaped frame 201, a supporting rod 202 fixedly connected at the top of the U-shaped frame 201, a guide ring 203 fixedly installed at the top of the supporting rod 202, a rack plate 204 fixedly connected at the top of the base 101, and a walking assembly 205 used in cooperation with the uniformly wound cable.

[0029] Specifically, the take-up assembly 107 comprises a servo motor 107a adaptively installed on the outer surface of the left vertical plate 103, a transmission rod 107b connected at the output end of the servo motor 107a through a shaft coupling, a driving wheel 107c fixedly installed at the other end of the transmission rod 107b, four replaceable winding rollers 107d arranged in a circumferential array on the outer surface of the adjusting disc 106, and a driven wheel 107e fixedly installed at the through end of the replaceable winding roller 107d, and the driving wheel 107c is engaged with one of the driven wheels 107e.

[0030] The replaceable winding roller 107d is detachably designed, can be replaced to the replaceable winding roller 107d of the appropriate specification according to different sizes or types of cables, the replaceable winding roller 107d is the prior art, and the working principle thereof is not described in detail, and the person skilled in the art can clearly know the working principle thereof.

[0031] Further, the walking assembly 205 comprises a walking motor 205a adaptively installed on the outer surface of the U-shaped frame 201, a gear 205b fixedly connected at the output end of the walking motor 205a and engaged with the rack plate 204, a limiting strip 205c fixedly connected at the bottom of the rack plate 204, and a limiting sliding block 205d fixedly connected at the inner surface of the U-shaped frame 201 and used in cooperation with the limiting strip 205c, and the winding mechanism 100 further comprises a push handle 108 fixedly installed at the top of the base 101 and a universal wheel 109 fixedly installed at the four corners of the base 101.

[0032] Preferably, the gear 205b is fixedly installed on the inner wall of the U-shaped frame 201 through a bearing seat away from the end of the walking motor 205a, the outer surface of the limiting sliding block 205d is in sliding contact with the outer surface of the limiting strip 205c, the adjusting roller 105 is fixedly installed on the inner surface of the right vertical plate 102 through a bearing seat away from the end of the adjusting motor 104, and the bearing sleeve matched in rotation is installed at the connection between the transmission rod 107b and the left vertical plate 103.

[0033] It should be noted that the number of the adjusting disc 106 is two, and the replaceable winding roller 107d is fixedly installed on the inner surface of the adjusting disc 106 through a bearing seat away from the end of the driven wheel 107e.

[0034] In use, one end of the cable to be wound is passed through the wire ring 203 and fixed on one of the replaceable winding rollers 107d, and the adjusting motor 107a is started to drive the adjusting roller 105 and the adjusting disc 106 to rotate, and in the process of rotating the adjusting disc 106, the winding roller 107d on the inner side of the adjusting disc 106 can be rotated to the winding position, at the same time, after the corresponding winding roller 107d is rotated to the use position, the driven wheel 107e on the winding roller 107d can be engaged with the driving wheel 107c, then when the servo motor 107 drives the driving wheel 107c to rotate, the corresponding winding roller 102b can be driven to rotate forward or reverse through the engaged driven wheel 107e, so as to wind the cable on the replaceable winding roller 107d, so as to realize the effect of winding the cable.

[0035] Subsequently, according to the position and winding requirement of the cable, the walking motor 205a is started, the walking motor 205a drives the gear 205b to drive the U-shaped frame 201 to move along the rack plate 204, at the same time, the limiting sliding block 205d slides in the limiting strip 205c at the bottom of the rack plate 204, which plays a limiting and guiding role, and guarantees the stable movement of the U-shaped frame 201, and in the process of moving the U-shaped frame 201, the supporting rod 202 and the guide ring 203 can be synchronously driven to move, and cooperate with the rotation of the corresponding winding roller 107d, which can guarantee the smooth winding and unwinding of the cable, avoid the scattered situation of the cable in use, and be beneficial to the use of the user.

[0036] In summary, through the cooperation of each component in the guide mechanism 200, the cable can be uniformly wound on the surface of the replaceable winding roller 107d according to the predetermined path during the winding process, so that the cable is uniformly distributed on the replaceable winding roller 107d, avoiding the phenomenon that one side accumulates too much and the other side winds less, so as to reduce the friction and pressure between the cables, reduce the risk of outer skin damage, conductor cable deformation or breakage, and achieve the effect of greatly saving time and labor cost when facing different specifications of cables. Through the winding mechanism 100, when one replaceable winding roller 107d needs to be replaced, the other replaceable winding rollers 107d can still continue to work, reducing the downtime caused by replacing the replaceable winding roller 107d, so as to achieve the effect of greatly saving time and labor cost.

[0037] Importantly, it should be noted that the constructions and arrangements of the present application shown in the various exemplary embodiments are illustrative only. While only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications can be made (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described in this application. For example, elements shown as integrally formed can be constructed of multiple parts or elements, the position of elements can be reversed or otherwise varied, and the nature or number of elements or positions can be altered or varied. Accordingly, all such modifications are intended to be included within the scope of the present application. The order or sequence of any process or method steps can be changed or re-sequenced without departing from the scope of the application. In the claims, any means-plus-function clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes, and omissions can be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the scope of the present application. Accordingly, the present application is not limited to the particular embodiments described and illustrated herein, but extends to equivalents of which the skilled in the art has knowledge of based on this disclosure.

[0038] Furthermore, in the interest of providing a concise description of exemplary embodiments, not all features of an actual implementation can be described (i.e., those unrelated to the best mode of carrying out the present application currently under consideration).

[0039] It is to be understood that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions can be made. Such development efforts can be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.

[0040] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present application, and they should be covered in the scope of the claims of the present application.

Claims

1. A replacement device for cable winding, characterized by: The utility model relates to a cable winding device, including, The winding mechanism (100) includes a base (101), right and left vertical plates (102 and 103) fixedly connected to the top of the base (101) respectively, an adjusting motor (104) fittedly installed on the outer surface of the right vertical plate (102), an adjusting rotating roller (105) connected to the output end of the adjusting motor (104) through a shaft coupling, an adjusting disc (106) fixedly connected to the outer surface of the adjusting rotating roller (105), and a take-up assembly (107) used in cooperation with the adjusting disc (106) for winding the cable. The guide mechanism (200) includes a U-shaped frame (201), a support rod (202) fixedly connected to the top of the U-shaped frame (201), a wire guide ring (203) fixedly installed on the top of the support rod (202), a rack plate (204) fixedly connected to the top of the base (101), and a walking assembly (205) used in cooperation with the uniformly wound cable.

2. A replacement device for cable winding according to claim 1, characterized in that: The take-up assembly (107) includes a servo motor (107a) fittedly installed on the outer surface of the left vertical plate (103), a transmission rod (107b) connected to the output end of the servo motor (107a) through a shaft coupling, a driving wheel (107c) fixedly installed on the other end of the transmission rod (107b), four replaceable winding rollers (107d) circumferentially arranged on the outer surface of the adjusting disc (106), and a driven wheel (107e) fixedly installed on the through end of the replaceable winding roller (107d), and the driving wheel (107c) is engaged with one of the driven wheels (107e).

3. A replacement device for cable winding according to claim 2, characterized in that: The walking assembly (205) includes a walking motor (205a) fittedly installed on the outer surface of the U-shaped frame (201), a gear (205b) fixedly connected to the output end of the walking motor (205a) and engaged with the rack plate (204), a limiting strip (205c) fixedly connected to the bottom of the rack plate (204), and a limiting sliding block (205d) fixedly connected to the inner surface of the U-shaped frame (201) and used in cooperation with the limiting strip (205c).

4. A replacement device for cable winding according to claim 3, characterized in that: The winding mechanism (100) further includes a push handle (108) fixedly installed on the top of the base (101), and universal wheels (109) fixedly installed at the four corners of the base (101).

5. A replacement device for cable winding according to claim 4, characterized in that: The end of the gear (205b) away from the walking motor (205a) is fixedly installed on the inner wall of the U-shaped frame (201) through a bearing seat, and the outer surface of the limiting sliding block (205d) is in sliding contact with the outer surface of the limiting strip (205c).

6. A replacement device for cable winding according to claim 5, characterized in that: The end of the adjusting rotating roller (105) away from the adjusting motor (104) is fixedly installed on the inner surface of the right vertical plate (102) through a bearing seat, and a bearing sleeve fittedly installed for rotation is arranged at the connection between the transmission rod (107b) and the left vertical plate (103).

7. A replacement device for cable winding according to claim 6, characterized in that: The number of the adjusting discs (106) is two, and the end of the replaceable winding roller (107d) away from the driven wheel (107e) is fixedly installed on the inner surface of the adjusting disc (106) through a bearing seat.

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