Activated carbon circulating decolorizing equipment based on reaction kettle

By introducing a separation and locking mechanism into the activated carbon circulation decolorization equipment, the problem of difficult disassembly of traditional equipment is solved, enabling convenient replacement of activated carbon and efficient operation of the equipment, while reducing safety hazards and downtime.

CN223752486UActive Publication Date: 2026-01-02HEBEI CHONGOU ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520012269.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2026-01-02
Estimated Expiration
2035-01-03

AI Technical Summary

Technical Problem

Traditional activated carbon circulation decolorization equipment is difficult to disassemble and separate easily, resulting in time-consuming maintenance and replacement of activated carbon and potential safety hazards.

Method used

The design incorporates a separation mechanism and a locking mechanism. The middle and bottom bodies of the vessel are easily separated by a hydraulic telescopic rod and a locking block. A stirring mechanism is also included to reduce damage to the activated carbon and improve processing efficiency.

Benefits of technology

It enables efficient replacement of activated carbon, reduces safety hazards, minimizes downtime, and improves equipment processing efficiency and cleaning convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of activated carbon decolorizing equipment, and discloses activated carbon circulating decolorizing equipment based on a reaction kettle, which comprises a base, a separation mechanism is arranged on the upper surface of the base, and the separation mechanism comprises a hydraulic telescopic rod, a limiting rod, a fixed seat, a positioning clamping groove and a sealing groove. A push plate is fixedly connected to the middle of one side of the outer wall of the fixing base, limiting sliding blocks are fixedly connected to the two sides of the front end and the two sides of the rear end of the outer wall of the fixing base correspondingly, and a collecting cylinder is clamped and matched with the inner wall of the positioning clamping groove. According to the activated carbon circulating decolorizing equipment, the stirring mechanism is arranged, the first auger blade is started to rotate by controlling the servo motor, and the overturning directions of the first auger blade and the second auger blade are opposite by gear meshing, so that sewage in the reaction kettle can be relatively comprehensively overturned and stirred; the damage to the activated carbon is reduced, so that the activated carbon can be effectively contacted, and the treatment efficiency of the equipment is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to activated carbon decoloring equipment field especially based on the activated carbon circulating decoloring equipment of reaction kettle. BACKGROUND

[0002] The activated carbon circulating decoloring equipment based on the reaction kettle is mainly used in wastewater treatment, industrial wastewater decoloring and the like, utilizes the adsorption characteristics of activated carbon, realizes the removal of dyes or pigments in sewage through the circulating system of the reaction kettle, is an environmental protection, efficient sewage treatment method, helps to reduce water pollution and improve the recycling efficiency of water resources.

[0003] However, most of the traditional activated carbon circulating decoloring equipment cannot be conveniently disassembled and separated, which makes the user need to spend more time to disassemble and replace the internal activated carbon, thereby causing the maintenance and replacement burden of the equipment to be improved.

[0004] Therefore, the skilled in the art provides an activated carbon circulating decoloring equipment based on a reaction kettle to solve the problems in the background art. SUMMARY

[0005] The utility model discloses a kind of activated carbon circulating decoloring equipment based on reaction kettle, compared to most traditional activated carbon circulating decoloring equipment, the activated carbon circulating decoloring equipment is respectively provided with separating mechanism and locking mechanism, user can be locked or released by rotating hand screw locking block to the position of middle kettle body and bottom kettle body, then separating middle kettle body and bottom kettle body by controlling hydraulic telescopic rod, to complete the replacement of the activated carbon in collection cylinder, can be more avoided with sewage direct contact, thereby reducing security risk, make maintenance and overhaul work more efficient, reduce downtime, and it is convenient to separate and disassemble so that user can more conveniently enter reaction kettle interior and clean, avoid the accumulation of dirt and sediment.

[0006] To achieve the above object, the utility model provides the following technical scheme:

[0007] An activated carbon circulating decoloring equipment based on a reaction kettle, including base, the upper surface of the base is provided with separating mechanism, the separating mechanism includes hydraulic telescopic rod, limit rod, fixed base, positioning slot and sealing groove, the middle part of one side of fixed base outer wall is fixedly connected with push plate, the two sides of the front end and rear end of fixed base outer wall are fixedly connected with limit slide block, the inner wall of positioning slot is connected with collection cylinder, the lower end of collection cylinder outer wall is fixedly connected with a plurality of positioning blocks, the lower end of collection cylinder inner wall is fixedly connected with metal net;

[0008] The upper surface of the base is fixedly connected with a plurality of supporting legs, the upper surface of the supporting leg is fixedly connected with a bottom kettle body, the outer wall of the bottom kettle body is provided with a locking mechanism, the locking mechanism comprises a lower fixing ring and an upper fixing ring, the outer wall of the lower fixing ring is hingedly connected with a plurality of threaded rods, the outer wall of the threaded rod is threadedly connected with a hand screw locking block, and the outer wall of the upper fixing ring is fixedly connected with a plurality of locking blocks.

[0009] The upper surface of the bottom kettle body is fixedly connected with a middle kettle body, the upper surface of the middle kettle body is fixedly connected with a top kettle body, the upper surface of the top kettle body is provided with a stirring mechanism, the stirring mechanism comprises a servo motor fixedly connected to the center of the upper surface of the top kettle body and a cavity opened in the inside of the top kettle body, the output end of the servo motor is fixedly connected with a first stirring rod, the upper end of the outer wall of the first stirring rod is fixedly connected with a main gear, the lower end of the outer wall of the first stirring rod is fixedly connected with a first auger blade, the periphery of the inner bottom surface of the cavity is rotatably connected with a plurality of second stirring rods, the upper end of the outer wall of the second stirring rod is fixedly connected with an auxiliary gear, the main gear and the auxiliary gear are engaged, and the lower end of the outer wall of the second stirring rod is fixedly connected with a second auger blade.

[0010] Through the above technical scheme, compared with the traditional most active carbon circulating decolorization equipment, the active carbon circulating decolorization equipment is provided with a stirring mechanism, the first auger blade is started to rotate by controlling the servo motor, the gear engagement makes the turning direction of the first auger blade and the second auger blade opposite, so that the sewage in the reaction kettle can be more comprehensively turned and stirred, the damage to the active carbon is reduced, and the active carbon is more effectively contacted, so that the efficiency of the equipment is improved.

[0011] Further, the hydraulic telescopic rod is fixedly connected to the middle part of one side of the upper surface of the base, the output end of the hydraulic telescopic rod is fixedly connected with the push plate, and the fixing seat is fixedly connected to the lower end of the middle part of the outer wall of the middle kettle body.

[0012] Through the above technical scheme, the middle kettle body can be moved upward.

[0013] Further, the limiting rods are fixedly connected to the two sides of the front end and the rear end of the upper surface of the base respectively, and the limiting rods are slidingly connected with the limiting sliding blocks.

[0014] Through the above technical scheme, the stability of the middle kettle body when rising is improved.

[0015] Further, the positioning clamping grooves are opened in the upper end of the inner wall of the bottom kettle body, and the collecting barrel is clamped and matched with the positioning clamping grooves through the positioning clamping blocks.

[0016] Through the technical scheme, the user can dismount or mount the collecting cylinder through the screw.

[0017] Further, the sealing groove is arranged at the lower end of the inner wall of the middle kettle body, and the collecting cylinder is in clamping connection with the sealing groove.

[0018] Through the technical scheme, the collecting cylinder can be closely arranged in the middle kettle body.

[0019] Further, the lower fixing ring is fixedly connected to the upper end of the outer wall of the bottom kettle body, and the upper fixing ring is fixedly connected to the lower end of the outer wall of the middle kettle body.

[0020] Through the technical scheme, the bottom kettle body and the middle kettle body can be fixed together.

[0021] Further, the upper surface of the lower fixing ring is fixedly connected with a sealing clamping block, and the lower surface of the upper fixing ring is provided with a sealing clamping groove.

[0022] Through the technical scheme, the sealing property between the lower fixing ring and the upper fixing ring is improved, and the sealing property of the fixed connection between the bottom kettle body and the middle kettle body is improved.

[0023] Further, the upper end of one side of the outer wall of the middle kettle body is fixedly connected with a liquid inlet pipe, and one side of the outer wall of the bottom kettle body is fixedly connected with a liquid outlet pipe.

[0024] Through the technical scheme, the liquid to be treated can be input or output through the liquid inlet pipe and the liquid outlet pipe.

[0025] The utility model has the following beneficial effects:

[0026] 1. The active carbon circulating decoloring equipment based on the reaction kettle can avoid direct contact with sewage, thereby reducing the security risk, making the maintenance and repair work more efficient, reducing the downtime, and facilitating separation and disassembly so that the user can conveniently enter the inside of the reaction kettle for cleaning, and accumulation of dirt and sediments is avoided.

[0027] 2. The active carbon circulating decoloring equipment based on the reaction kettle, compared with the traditional most active carbon circulating decoloring equipment, the active carbon circulating decoloring equipment is provided with a stirring mechanism, the first auger blade is started to rotate by controlling the servo motor, the gear engagement makes the rotation direction of the first auger blade and the second auger blade opposite, so that the sewage in the reaction kettle can be more fully turned and stirred, the damage to the active carbon is reduced, and the active carbon is contacted more effectively, so that the efficiency of the equipment is improved. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 It is a structure schematic view of the active carbon circulating decoloring equipment based on the reaction kettle provided by the utility model;

[0029] Figure 2 It is a separation mechanism structure schematic view of the active carbon circulating decoloring equipment based on the reaction kettle provided by the utility model;

[0030] Figure 3 It is a middle kettle body structure schematic view of the active carbon circulating decoloring equipment based on the reaction kettle provided by the utility model;

[0031] Figure 4 It is a bottom kettle body structure schematic view of the active carbon circulating decoloring equipment based on the reaction kettle provided by the utility model;

[0032] Figure 5 It is a stirring mechanism structure schematic view of the active carbon circulating decoloring equipment based on the reaction kettle provided by the utility model.

[0033] Legend:

[0034] 1, base; 2, separation mechanism; 201, hydraulic telescopic rod; 202, limiting rod; 203, fixed seat; 204, push plate; 205, limiting sliding block; 206, positioning clamping groove; 207, collection cylinder; 208, positioning clamping block; 209, metal net; 2010, sealing groove; 3, supporting leg; 4, bottom kettle body; 5, locking mechanism; 501, lower fixed ring; 502, threaded rod; 503, hand screw locking block; 504, sealing clamping block; 505, upper fixed ring; 506, locking clamping block; 507, sealing clamping groove; 6, middle kettle body; 7, top kettle body; 8, stirring mechanism; 801, servo motor; 802, first stirring rod; 803, main gear; 804, first auger blade; 805, cavity; 806, second stirring rod; 807, auxiliary gear; 808, second auger blade; 9, liquid discharge pipe; 10, liquid inlet pipe. DETAILED DESCRIPTION

[0035] With reference to the drawings in the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0036] With reference to Figures 1-5 An embodiment provided by the present application:

[0037] The active carbon cyclic decoloring equipment based on a reaction kettle comprises a base 1, the upper surface of the base 1 is provided with a separation mechanism 2, the separation mechanism 2 comprises a hydraulic telescopic rod 201, a limiting rod 202, a fixed seat 203, a positioning clamping groove 206 and a sealing groove 2010, the middle part of one side of the upper surface of the base 1 is fixedly connected with the hydraulic telescopic rod 201, the output end of the hydraulic telescopic rod 201 is fixedly connected with a push plate 204, the lower end of the middle part of the outer wall of a middle kettle body 6 is fixedly connected with the fixed seat 203, so that the middle kettle body 6 can move upwards, the limiting rod 202 is fixedly connected with the two sides of the front end and the rear end of the upper surface of the base 1 respectively, the limiting rod 202 is slidingly connected with a limiting sliding block 205, so that the stability of the middle kettle body 6 when rising is improved, the middle part of one side of the outer wall of the fixed seat 203 is fixedly connected with the push plate 204, the two sides of the front end and the rear end of the outer wall of the fixed seat 203 are fixedly connected with the limiting sliding block 205, the inner wall of the positioning clamping groove 206 is matched with a collecting cylinder 207 in a clamping mode, the lower end of the outer wall of the collecting cylinder 207 is fixedly connected with a plurality of positioning clamping blocks 208, and the lower end of the inner wall of the collecting cylinder 207 is fixedly connected with a metal mesh 209;

[0038] The middle part of the upper surface of the base 1 is fixedly connected with a plurality of supporting legs 3, the upper surface of the supporting leg 3 is fixedly connected with a bottom kettle body 4, the outer wall of the bottom kettle body 4 is provided with a locking mechanism 5, the locking mechanism 5 comprises a lower fixed ring 501 and an upper fixed ring 505, the outer wall of the lower fixed ring 501 is hingedly connected with a plurality of threaded rods 502, the outer wall of the threaded rod 502 is threadedly matched with a hand screw locking block 503, and the outer wall of the upper fixed ring 505 is fixedly connected with a plurality of locking clamping blocks 506.

[0039] The upper surface of the bottom kettle body 4 is fixedly connected with the middle kettle body 6, the upper surface of the middle kettle body 6 is fixedly connected with the top kettle body 7, the upper surface of the top kettle body 7 is provided with a stirring mechanism 8, the stirring mechanism 8 comprises a servo motor 801 fixedly connected to the center of the upper surface of the top kettle body 7 and a cavity 805 opened in the inside of the top kettle body 7, the output end of the servo motor 801 is fixedly connected with a first stirring rod 802, the upper end of the outer wall of the first stirring rod 802 is fixedly connected with a main gear 803, the lower end of the outer wall of the first stirring rod 802 is fixedly connected with a first auger blade 804, a plurality of second stirring rods 806 are rotationally connected to the periphery of the inner bottom surface of the cavity 805, the upper end of the outer wall of the second stirring rod 806 is fixedly connected with an auxiliary gear 807, the main gear 803 and the auxiliary gear 807 are engaged, and the lower end of the outer wall of the second stirring rod 806 is fixedly connected with a second auger blade 808.

[0040] Compared with the traditional most activated carbon circulating decoloring equipment, the activated carbon circulating decoloring equipment is respectively provided with a separation mechanism 2 and a locking mechanism 5, the user can lock or release the positions of the middle kettle body 6 and the bottom kettle body 4 by rotating the hand-tight locking block 503, and then the user can separate the middle kettle body 6 and the bottom kettle body 4 by controlling the hydraulic telescopic rod 201, so that the replacement of the activated carbon in the collecting cylinder 207 is completed, the direct contact with the sewage can be avoided, the safety hidden danger is reduced, the maintenance and overhaul work is more efficient, the downtime is reduced, and the separation and disassembly are facilitated, so that the user can enter the inside of the reaction kettle for cleaning more conveniently, and the accumulation of dirt and sediment is avoided.

[0041] The positioning clamping groove 206 is opened in the upper end of the inner wall of the bottom kettle body 4, the collecting cylinder 207 is clamped and matched with the positioning clamping groove 206 through the positioning clamping block 208, so that the user can disassemble or install the collecting cylinder 207 through the screw, the sealing groove 2010 is opened in the lower end of the inner wall of the middle kettle body 6, the collecting cylinder 207 is clamped and matched with the sealing groove 2010, so that the collecting cylinder 207 can be more tightly arranged in the middle kettle body 6, the lower fixing ring 501 is fixedly connected to the upper end of the outer wall of the bottom kettle body 4, and the upper fixing ring 505 is fixedly connected to the lower end of the outer wall of the middle kettle body 6, so that the bottom kettle body 4 and the middle kettle body 6 can be fixed together, the upper surface of the lower fixing ring 501 is fixedly connected with the sealing clamping block 504, and the lower surface of the upper fixing ring 505 is provided with the sealing clamping groove 507, so that the sealing property between the lower fixing ring 501 and the upper fixing ring 505 is improved, and then the sealing property of the fixed connection of the bottom kettle body 4 and the middle kettle body 6 is improved, the upper end of one side of the outer wall of the middle kettle body 6 is fixedly connected with the liquid inlet pipe 10, and one side of the outer wall of the bottom kettle body 4 is fixedly connected with the liquid outlet pipe 9, so that the required liquid is input or output through the liquid inlet pipe 10 and the liquid outlet pipe 9.

[0042] Working principle: first, through the liquid inlet pipe 10 injection of appropriate amount of sewage, then close to injection, start servo motor 801 so that the first stirring rod 802 with the first auger blade 804 rotation, under the action of main gear 803 and auxiliary gear 807 meshing, the second stirring rod 806 with the second auger blade 808 reverse rotation, so that the reactor in the liquid constantly churning, and then reduce the damage caused by the stirring blade rotation to activated carbon, processing is completed after closing servo motor 801 open drain pipe 9 on the liquid discharge, through the above steps to continue to sewage treatment, use a period of time after closing the liquid inlet pipe 10 and discharge liquid, activated carbon under the action of gravity accumulated in the collection cylinder 207, rotating hand screw locking block 503 open between the middle cylinder 6 and bottom cylinder 4 locking, start hydraulic telescopic rod 201 push up the middle cylinder 6, then disassemble the positioning clamp block 208 on the screw can be collected in the cylinder 207 and its activated carbon replacement.

[0043] Finally, it should be noted that: the above only for the preferred embodiments of the present application have, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A reactor-based activated carbon circulation decolorization device, comprising a base (1), characterized in that: The upper surface of the base (1) is provided with a separation mechanism (2), the separation mechanism (2) comprises a hydraulic telescopic rod (201), a limiting rod (202), a fixed seat (203), a positioning clamping groove (206) and a sealing groove (2010), the outer wall of the fixed seat (203) is fixedly connected with a push plate (204) on one side of the middle part, the outer wall of the fixed seat (203) is fixedly connected with a limiting sliding block (205) on both sides of the front end and the rear end, the inner wall of the positioning clamping groove (206) is matched with a collecting cylinder (207), the outer wall of the collecting cylinder (207) is fixedly connected with a plurality of positioning clamping blocks (208) on the lower end, and the inner wall of the collecting cylinder (207) is fixedly connected with a metal mesh (209) on the lower end. A plurality of supporting legs (3) are fixedly connected to the upper surface of the base (1), the upper surface of the supporting leg (3) is fixedly connected with a bottom kettle body (4), the outer wall of the bottom kettle body (4) is provided with a locking mechanism (5), the locking mechanism (5) comprises a lower fixed ring (501) and an upper fixed ring (505), the outer wall of the lower fixed ring (501) is hingedly connected with a plurality of threaded rods (502), the outer wall of the threaded rod (502) is threadedly matched with a hand screw locking block (503), and the outer wall of the upper fixed ring (505) is fixedly connected with a plurality of locking clamping blocks (506). The upper surface of the bottom kettle body (4) is fixedly connected with a middle kettle body (6), the upper surface of the middle kettle body (6) is fixedly connected with a top kettle body (7), the upper surface of the top kettle body (7) is provided with a stirring mechanism (8), the stirring mechanism (8) comprises a servo motor (801) fixedly connected to the center of the upper surface of the top kettle body (7) and a cavity (805) opened in the inside of the top kettle body (7), the output end of the servo motor (801) is fixedly connected with a first stirring rod (802), the upper end of the outer wall of the first stirring rod (802) is fixedly connected with a main gear (803), the lower end of the outer wall of the first stirring rod (802) is fixedly connected with a first auger blade (804), the periphery of the inner bottom surface of the cavity (805) is rotatably connected with a plurality of second stirring rods (806), the upper end of the outer wall of the second stirring rod (806) is fixedly connected with an auxiliary gear (807), the main gear (803) and the auxiliary gear (807) are engaged, and the lower end of the outer wall of the second stirring rod (806) is fixedly connected with a second auger blade (808).

2. The activated carbon cyclic decoloring device based on a reaction kettle according to claim 1, characterized in that: The hydraulic telescopic rod (201) is fixedly connected to the middle part of one side of the upper surface of the base (1), the output end of the hydraulic telescopic rod (201) is fixedly connected with the push plate (204), and the fixed seat (203) is fixedly connected to the lower end of the middle part of the outer wall of the middle kettle body (6).

3. The activated carbon cyclic decoloring device based on a reaction kettle according to claim 1, characterized in that: The limiting rod (202) is fixedly connected to both sides of the front end and the rear end of the upper surface of the base (1), and the limiting rod (202) is slidably connected with the limiting sliding block (205).

4. The activated carbon cyclic decoloring device based on a reaction kettle according to claim 1, characterized in that: The positioning clamping groove (206) is arranged at the upper end of the inner wall of the bottom kettle body (4), and the collecting cylinder (207) is connected with the positioning clamping groove (206) through the positioning clamping block (208).

5. The activated carbon cyclic decoloring device based on a reaction kettle according to claim 1, characterized in that: The sealing groove (2010) is arranged at the lower end of the inner wall of the middle kettle body (6), and the collecting cylinder (207) is connected with the sealing groove (2010).

6. The activated carbon cyclic decoloring device based on a reaction kettle according to claim 1, characterized in that: The lower fixing ring (501) is fixedly connected to the upper end of the outer wall of the bottom kettle body (4), and the upper fixing ring (505) is fixedly connected to the lower end of the outer wall of the middle kettle body (6).

7. The activated carbon cyclic decoloring device based on a reaction kettle according to claim 1, characterized in that: The upper surface of the lower fixing ring (501) is fixedly connected with the sealing clamping block (504), and the lower surface of the upper fixing ring (505) is provided with the sealing clamping groove (507).

8. The activated carbon cyclic decoloring device based on a reaction kettle according to claim 1, characterized in that: The upper end of one side of the outer wall of the middle kettle body (6) is fixedly connected with the liquid inlet pipe (10), and one side of the outer wall of the bottom kettle body (4) is fixedly connected with the liquid outlet pipe (9).