On-line sealing detection device for bottle bodies

By using an online sealing detection device to monitor the sealing performance of medicine bottles in real time, the problem of low production efficiency caused by manual sampling inspection has been solved, and the efficient operation of the medicine bottle production line has been achieved.

CN223756273UActive Publication Date: 2026-01-02LIAONING DAEWOONG PHARMA CO LTD
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Patent Information

Application Number
CN202520395305.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-07
Publication Date
2026-01-02
Estimated Expiration
2035-03-07

AI Technical Summary

Technical Problem

The current method of manually sampling to test the sealing of medicine bottles results in low production efficiency and increased costs, and cannot meet the testing requirements of online production.

Method used

An online sealing detection device is designed. By setting a cylinder and an electric telescopic rod between the bottle conveyor belts, combined with a vacuum device and a baffle assembly, the device can detect the sealing performance of the bottles in real time. The detection results directly affect the bottle processing on the production line.

Benefits of technology

It achieves real-time and high-efficiency detection of medicine bottle sealing, avoids delayed detection of defective products, improves production efficiency, and reduces repetitive work and costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223756273U_ABST
Patent Text Reader

Abstract

The utility model discloses an on-line sealing detection device for bottle type bodies, which is arranged between a first conveying belt and a second conveying belt and comprises a cylinder body, a sealing cover capable of being buckled on the top of the cylinder body is fixed at the output end of a first electric telescopic rod, and a first electric telescopic rod is fixed at the top of the cylinder body. An inner table body capable of moving up and down in the cylinder body is fixed to the output end of the second electric telescopic rod, the inner table body is flush with the top face of the first conveying belt and the top face of the second conveying belt when located at the highest point, and the inner table body is located at the bottom of the cylinder body when located at the lowest point. The utility model relates to the technical field of bottle detection, and by arranging the detection unit between the two conveying belts before labeling the bottle body, the sealing performance detection can be carried out on a bottle body production line in real time, the production line does not need to be interrupted, and the production efficiency is greatly improved. Once defective products are detected, the defective products can be marked or removed immediately, and invalid operation of subsequent procedures is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to bottle detection technical field, concretely to a kind of online sealing detection device to bottle. BACKGROUND

[0002] In modern pharmaceutical production process, the quality control of medicine bottle is the important link to ensure the safety and effectiveness of medicine. The production process of medicine bottle includes blowing, capping, labeling and subsequent liquid filling. In this series of production process, the sealing detection of medicine bottle is particularly important. At present, the sealing detection of medicine bottle is mostly in the form of sampling inspection. Specifically, the quality inspector will extract several bottle bodies from the medicine bottles on the conveying belt within a fixed time, and then use special instruments to detect the air tightness in the inspection room. Although this detection method can ensure the quality of medicine bottles to a certain extent, it has obvious problems. When defective products are found during detection, in order to ensure product quality, all bottle bodies between the time point when defective products are found and the last detection time point need to be detected again. This not only means a lot of repeated work, but also seriously affects production efficiency and increases production cost. SUMMARY

[0003] In view of the deficiencies of the prior art, the utility model provides an online sealing detection device for bottle body, which solves the problem that the existing medicine bottle air tightness detection cannot meet the detection efficiency of online production by using manual sampling inspection.

[0004] To achieve the above purpose, the utility model realizes the following technical scheme: an online sealing detection device for bottle body, the detection device is arranged between the first conveying belt and the second conveying belt, comprising a cylinder body, a first electric telescopic rod and a second electric telescopic rod are arranged above and below the cylinder body respectively, the output end of the first electric telescopic rod is fixed with a cover that can be buckled on the top of the cylinder body, the output end of the second electric telescopic rod is fixed with an inner platform body that can move up and down in the cylinder body, wherein the inner platform body is flush with the top surface of the first conveying belt and the second conveying belt when it is at the highest point, and is located at the bottom position of the cylinder body when it is at the lowest point; a vacuum extraction device is arranged on one side of the cylinder body.

[0005] Preferably, the top end and the bottom end of the cylinder body are respectively fixed with an upper flange and a lower flange, wherein the cover is tightly pressed on the upper flange when it is buckled on the top of the cylinder body, and the inner platform body is tightly pressed on the lower flange when it is at the lowest point.

[0006] Preferably, the two ends of the upper flange extend outward to form an extension part, and the extension part is close to the upper surface position of the first conveying belt and the second conveying belt.

[0007] Preferably, the vacuumizing device comprises a three-way electromagnetic valve having one end communicated with the cylinder body, and the other two ends communicated with an external cavity and an exhaust pipe respectively, and the external cavity and the exhaust pipe are both connected with a vacuum pump.

[0008] Preferably, a material blocking assembly is further arranged between the first conveying belt and the second conveying belt, and the material blocking assembly comprises:

[0009] a side plate fixed on two side faces of the first conveying belt and the second conveying belt;

[0010] a first cylinder fixed on the side plate and located above the first conveying belt, and having an output end arranged towards the second conveying belt;

[0011] a blocking piece arranged on the output end of the first cylinder.

[0012] Preferably, the blocking piece comprises:

[0013] an assembling table fixed on the output end of the first cylinder;

[0014] two second cylinders vertically fixed on side faces of the assembling table, and the top of each of the two second cylinders is provided with a blocking beam, and a clamping cavity is formed between adjacent two blocking beams.

[0015] Preferably, a plurality of first blocking plates are arranged side by side on the blocking beam at the front side, a plurality of second blocking plates are arranged side by side on the blocking beam at the rear side, and a clamping space is formed between adjacent two first blocking plates and second blocking plates.

[0016] Preferably, adjacent two first blocking plates are arranged outwardly inclinedly, so that the clamping space formed by the inner side of the first blocking plates is in a horn shape.

[0017] Preferably, adjacent two second blocking plates are arranged parallelly.

[0018] The beneficial effects of the utility model are as follows: compared with the prior art, the utility model provides an online sealing detection device for bottle bodies, a detection unit is arranged between two conveying belts before labeling of the bottle body, sealing detection can be performed on the bottle body production line in real time, the production line does not need to be interrupted, and the production efficiency is greatly improved. Once the defective product is detected, the defective product can be immediately marked or removed, and invalid operation of subsequent processes is avoided. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 it is the utility model detection device first use state diagram;

[0020] Figure 2 it is the utility model detection device second use state diagram;

[0021] Figure 3 Figure 1 is a schematic view of the first use state of the detection device of the utility model between the first conveying belt and the second conveying belt;

[0022] Figure 4 Figure 2 is a schematic view of the second use state of the detection device of the utility model between the first conveying belt and the second conveying belt;

[0023] Figure 5 Figure 3 is a top view of the detection device of the utility model between the first conveying belt and the second conveying belt;

[0024] Figure 6 Figure 4 is a first use state diagram of the material blocking assembly of the utility model;

[0025] Figure 7 Figure 5 is a second use state diagram of the material blocking assembly of the utility model;

[0026] Figure 8 Figure 6 is a schematic view of the utility model Figure 5 Figure 7 is an enlarged structural schematic view of position A in Figure 6.

[0027] Figure 8 is a legend of the reference numerals in the drawings

[0028] 1, first electric telescopic rod, 2, cover, 3, cylinder body, 4, upper flange, 5, lower flange, 6, second electric telescopic rod, 7, inner table body, 8, three-way electromagnetic valve, 9, external cavity, 10, exhaust pipe, 11, first conveying belt, 12, second conveying belt, 13, side plate, 14, first air cylinder, 15, assembly table, 16, second air cylinder, 17, blocking beam, 18, first baffle, 19, second baffle. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only some of the embodiments of the utility model, not all the embodiments. As long as the effects of the utility model can be achieved, various changes can be made to the implementation solutions.

[0030] The components in the case will be connected in sequence by the personnel in the field, and the specific connection and operation sequence should be referred to the following working principles. The detailed connection means is the known technology in the field, and the following mainly introduces the working principles and processes.

[0031] Reference Figures 1-8 An online sealing detection device for bottle type bodies is described for the implementation solution.

[0032] The detection device in the embodiment is arranged between the first conveying belt 11 and the second conveying belt 12. The first conveying belt 11 and the second conveying belt 12 are used to convey the bottle bodies to the packaging line. In order to facilitate the placement of the detection device, the positions of the first conveying belt 11 and the second conveying belt 12 are adjusted in the implementation process, so that a gap is formed in the middle of the two belts to accommodate the detection device.

[0033] In the embodiment, the detection device comprises a plurality of cylinders 3, each cylinder 3 is fixed on the first conveying belt 11 and / or the second conveying belt 12 by a fixing frame. A first electric telescopic rod 1 and a second electric telescopic rod 6 are arranged above and below the cylinder 3 respectively. In the setting, the first electric telescopic rod 1 and the second electric telescopic rod 6 need to be fixed on a fixed object. In a preferred embodiment, the fixed object is preferably a rack, which is fixed on the ground or the first conveying belt 11 and / or the second conveying belt 12.

[0034] In a preferred embodiment, the output end of the first electric telescopic rod 1 is fixed with a cover 2 that can be buckled on the top of the cylinder 3, and the output end of the second electric telescopic rod 6 is fixed with an inner table body 7 that can move up and down in the cylinder 3. When the inner table body 7 is at the highest point, it is flush with the top surface of the first conveying belt 11 and the second conveying belt 12, and when it is at the lowest point, it is at the bottom position of the cylinder 3. The top end and the bottom end of the cylinder 3 are respectively fixed with an upper flange 4 and a lower flange 5, wherein when the cover 2 is buckled on the top of the cylinder 3, it abuts against the upper flange 4; when the inner table body 7 is at the lowest point, it abuts against the lower flange 5. One side of the cylinder 3 is provided with a vacuum pump.

[0035] The cylinder 3 is connected with a test element of a tester for detecting the change of test pressure in the cylinder 3. In the specific implementation, the bottle body is conveyed along the first conveying belt 11 to the second conveying belt 12. When it is conveyed to the position of the cylinder 3, it stops on the surface of the inner table body 7 at the highest position. The second electric telescopic rod 6 is lowered to lower the inner table body 7 to the bottom to close the bottom end of the cylinder 3, and the bottle body enters the cylinder 3. The first electric telescopic rod 1 drives the cover 2 to be lowered and buckled to the top end of the cylinder 3 to close the top end of the cylinder 3. The vacuum pump works to suck the air in the cylinder 3, and then the tester detects the change of test pressure in the cylinder 3. For example, the inside of the cylinder 3 is sucked to-50kPa, and the pressure is maintained for 3 seconds. If there is no change in the air pressure in the cylinder 3 within 2 seconds, it is determined that the detection is qualified.

[0036] In order to adapt to the online detection, the vacuumizing device in the embodiment comprises a three-way electromagnetic valve 8 which is communicated with the cylinder 3 at one end, and the other two ends of the three-way electromagnetic valve 8 are communicated with an external cavity 9 and an exhaust pipe 10 respectively, and the external cavity 9 and the exhaust pipe 10 are both connected with a vacuum pump. In the implementation, the three-way electromagnetic valve 8 is closed, and the vacuum pump sucks the air inside the external cavity 9 to make the inside of the external cavity 9 in vacuum. After the upper and lower ends of the cylinder 3 are closed, the three-way electromagnetic valve 8 is opened to make the external cavity 9 communicated with the cylinder 3, and the air pressure inside the two is balanced quickly. Then the external cavity 9 is closed, and the exhaust pipe 10 is opened to continue sucking the air inside the cylinder 3. In this way, the vacuumizing speed of the cylinder 3 is improved, and the vacuumizing device is more suitable for the vacuum detection in the online conveying process.

[0037] In a preferred embodiment, the upper flange 4 is butterfly-shaped, and the extension parts are formed at the two ends of the upper flange 4 to extend outward. The extension parts are close to the upper surfaces of the first conveying belt 11 and the second conveying belt 12, so that the bottle is more smoothly separated from the first conveying belt 11 or enters the second conveying belt 12, and the bottle jamming is prevented.

[0038] Further, in the embodiment, the material blocking assembly is arranged between the first conveying belt 11 and the second conveying belt 12, and is used to intercept the bottles conveyed on the first conveying belt 11 and uniformly convey the bottles above the cylinder 3.

[0039] Specifically, the material blocking assembly comprises two side plates 13, first air cylinders 14 and a blocking piece. The two side plates 13 are fixed on the two side surfaces of the first conveying belt 11 and the second conveying belt 12, the two first air cylinders 14 are fixed on the side plates 13 and located above the first conveying belt 11, and the output ends of the first air cylinders 14 are arranged towards the second conveying belt 12, and the blocking piece is arranged on the output end of the first air cylinder 14. The blocking piece blocks the bottle below, and the bottle is conveyed to the top of the cylinder 3 by the pushing of the first air cylinder 14.

[0040] Specifically, the material blocking assembly comprises two side plates 13, first air cylinders 14 and a blocking piece. The two side plates 13 are fixed on the two side surfaces of the first conveying belt 11 and the second conveying belt 12, the two first air cylinders 14 are fixed on the side plates 13 and located above the first conveying belt 11, and the output ends of the first air cylinders 14 are arranged towards the second conveying belt 12, and the blocking piece is arranged on the output end of the first air cylinder 14. The blocking piece blocks the bottle below, and the bottle is conveyed to the top of the cylinder 3 by the pushing of the first air cylinder 14.

[0041] Further, a plurality of first baffles 18 are arranged side by side on the front side blocking beam 17; two adjacent first baffles 18 are arranged outwardly inclined, so that the clamping space formed by the inner side is trumpet-shaped. A plurality of second baffles 19 are arranged side by side on the rear side blocking beam 17, and two adjacent second baffles 19 are arranged in parallel. The clamping space is formed between two adjacent first baffles 18 and second baffles 19. It should be noted that the clamping space formed between two adjacent second baffles 19 corresponds to each cylinder body 3 one by one.

[0042] When the bottle body approaches the front side blocking beam 17, the first baffle 18 changes the path of the bottle body, and after the front side second cylinder 16 rises, the bottle body continues to advance and enters between the two second baffles 19, so as to ensure that it can be pushed by the first cylinder 14 to above the cylinder body 3.

[0043] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An apparatus for on-line seal inspection of bottles, characterized by: The detection device is arranged between the first conveying belt and the second conveying belt, comprising a cylinder body, a first electric telescopic rod and a second electric telescopic rod are arranged above and below the cylinder body respectively, an output end of the first electric telescopic rod is fixed with a cover capable of being buckled on the top of the cylinder body, an output end of the second electric telescopic rod is fixed with an inner table body capable of moving up and down in the cylinder body, wherein, when the inner table body is at the highest point, the top surface of the first conveying belt and the second conveying belt is flush with the top surface of the first conveying belt and the second conveying belt, and when the inner table body is at the lowest point, the inner table body is located at the bottom position of the cylinder body; a vacuumizing device is arranged on one side of the cylinder body.

2. The apparatus for on-line seal inspection of bottles according to claim 1, characterized in that: The top end and the bottom end of the cylinder body are respectively fixed with an upper flange and a lower flange, wherein, when the cover is buckled on the top of the cylinder body, the cover abuts against the upper flange; when the inner table body is at the lowest point, the inner table body abuts against the lower flange.

3. The apparatus for on-line seal inspection of bottles according to claim 2, characterized in that: The two ends of the upper flange extend outward to form an extension part, and the extension part is close to the upper surface position of the first conveying belt and the second conveying belt.

4. The apparatus for on-line seal inspection of bottles according to claim 1, wherein: The vacuumizing device comprises a three-way electromagnetic valve in communication with the cylinder body, an external cavity and an exhaust pipe are respectively communicated with the other two ends of the three-way electromagnetic valve, and the external cavity and the exhaust pipe are both connected with a vacuum pump.

5. The apparatus for on-line seal inspection of bottles according to claim 1, wherein: A material blocking assembly is further arranged between the first conveying belt and the second conveying belt, and the material blocking assembly comprises: a side plate fixed on the two side surfaces of the first conveying belt and the second conveying belt; a first air cylinder fixed on the side plate and located above the first conveying belt, with an output end arranged towards the second conveying belt; a blocking piece arranged on the output end of the first air cylinder.

6. The apparatus for on-line seal inspection of bottles according to claim 5, characterized in that: The blocking piece comprises: an assembly table fixed on the output end of the first air cylinder; two second air cylinders vertically fixed on the side surfaces of the assembly table, and a blocking beam is arranged on the top of each of the two second air cylinders, and a clamping cavity is formed between the adjacent two blocking beams.

7. The apparatus for on-line seal inspection of bottles according to claim 6, characterized in that: A plurality of first blocking plates are arranged side by side on the blocking beam located at the front side; a plurality of second blocking plates are arranged side by side on the blocking beam located at the rear side; and a clamping space is formed between the adjacent two first blocking plates and the second blocking plates.

8. The apparatus for on-line seal inspection of bottles according to claim 7, characterized in that: The adjacent two first blocking plates are outwardly inclined, so that the clamping space formed on the inner side of the first blocking plates is in a trumpet shape.

9. The apparatus for on-line seal inspection of bottles according to claim 7, wherein: The adjacent two second blocking plates are arranged in parallel.