Modularized automatic overturning feeding system
The modular automatic flipping feeding system enables automated testing of stacked batteries, solving the problems of cumbersome testing procedures and high labor costs in lithium battery production, thereby improving testing efficiency and reducing costs.
Patent Information
- Application Number
- CN202423126980.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-17
AI Technical Summary
In the current lithium battery production process, the testing steps are cumbersome, involve a lot of manual operation, are inefficient and costly, especially in the detection of the positive and negative electrode differences or the shape of the aluminum shell tabs in stacked lithium batteries, where there is a lack of automated solutions.
A modular automatic flipping and feeding system was designed, including a loading and unloading frame device, a feeding and handling device, a feeding and flipping device, and a transfer and loading device. In conjunction with an X-ray imaging device, it realizes the automatic flipping and transfer of stacked batteries and automatic X-ray detection.
It improves the automation level and efficiency of testing, saves human resources, and reduces production costs.
Smart Images
Figure CN223756644U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to battery detection technical field especially relates to a modularization automatic turnover feeding system. BACKGROUND
[0002] Lithium battery is a battery composed of windingly combined shaped battery core, also called winding battery, and the commonly used winding battery includes power winding battery, digital winding battery, cylindrical winding battery, laminated winding battery and button winding battery. In the production process of lithium battery, quality detection is a very important link, and if unqualified products flow into the market, a series of safety hazards will be increased.
[0003] At present, after the production of laminated (blade) lithium battery is completed, the positive and negative electrode difference or aluminum shell tab morphology needs to be detected, and the conventional detection method is still mainly in the form of manual semi-automatic detection, that is, the battery to be detected is placed in the corresponding detection instrument manually, and the battery after detection is taken out manually after the detection of the battery by the detection instrument, so as to repeat the detection steps, which is tedious, has more manual operation intervention, has high manual detection cost, and has low detection efficiency. UTILITARY MODEL CONTENT
[0004] The utility model aims at providing a modularization automatic turnover feeding system, which is used in cooperation with an X-ray imaging device, can turn the laminated battery to be detected into a horizontal state suitable for detection, and then transmit it into the X-ray imaging device to detect the battery based on X-ray, so as to have high automation degree and high working efficiency.
[0005] In order to achieve the above-mentioned purpose, the following technical scheme is adopted:
[0006] A modularization automatic turnover feeding system, which comprises a feeding and discharging frame device, a feeding carrying device arranged above the feeding and discharging frame device, a feeding transmission line arranged on one side of the feeding and discharging frame device, a feeding turnover device arranged between the feeding transmission line and the feeding and discharging frame device, and a first intermediate transfer device arranged above the feeding transmission line; the feeding carrying device is used for carrying the product arranged in a vertical state in the feeding and discharging frame device to the feeding turnover device; the feeding turnover device is used for turning the product from a vertical state to a horizontal state; and the first intermediate transfer device is used for carrying the product in a horizontal state to the feeding transmission line.
[0007] Further, the feeding carrying device comprises a feeding translation mechanism arranged in the vertical direction of the feeding transmission line, a feeding lifting mechanism connected with the feeding translation mechanism, and a feeding lifting frame connected with the feeding lifting mechanism; one feeding carrying module is installed at each end of the bottom of the feeding lifting frame.
[0008] Further, the feeding and carrying module comprises a first clamping cylinder mounted at the bottom of the feeding and lifting frame; the first clamping cylinder further drives two first clamping blocks connected, and the opposite sides of the two first clamping blocks are respectively connected with two first clamping rods; and the side of the first clamping rod for clamping the product is further provided with a first clamping strip.
[0009] Further, the feeding and carrying module comprises a first clamping cylinder mounted at the bottom of the feeding and lifting frame; the first clamping cylinder further drives two first clamping blocks connected, and the opposite sides of the two first clamping blocks are respectively connected with two first clamping rods; and the side of the first clamping rod for clamping the product is further provided with a first clamping strip.
[0010] Further, the feeding and carrying module comprises a first clamping cylinder mounted at the bottom of the feeding and lifting frame; the first clamping cylinder further drives two first clamping blocks connected, and the opposite sides of the two first clamping blocks are respectively connected with two first clamping rods; and the side of the first clamping rod for clamping the product is further provided with a first clamping strip.
[0011] Further, the feeding and carrying module comprises a first clamping cylinder mounted at the bottom of the feeding and lifting frame; the first clamping cylinder further drives two first clamping blocks connected, and the opposite sides of the two first clamping blocks are respectively connected with two first clamping rods; and the side of the first clamping rod for clamping the product is further provided with a first clamping strip.
[0012] Further, the feeding and carrying module comprises a first clamping cylinder mounted at the bottom of the feeding and lifting frame; the first clamping cylinder further drives two first clamping blocks connected, and the opposite sides of the two first clamping blocks are respectively connected with two first clamping rods; and the side of the first clamping rod for clamping the product is further provided with a first clamping strip.
[0013] Further, the feeding and carrying module comprises a first clamping cylinder mounted at the bottom of the feeding and lifting frame; the first clamping cylinder further drives two first clamping blocks connected, and the opposite sides of the two first clamping blocks are respectively connected with two first clamping rods; and the side of the first clamping rod for clamping the product is further provided with a first clamping strip.
[0014] By adopting the above scheme, the present application has the following beneficial effects:
[0015] The present application is used in cooperation with the X-ray imaging device, and can automatically turn the laminated battery to be detected into a horizontal state suitable for detection, and then automatically transmit the battery into the X-ray imaging device, so as to detect the battery based on the X-ray detection technology. Compared with the manual feeding mode, the present application has high automation degree and high work efficiency, can save a large amount of human resources, and reduces the production cost. BRIEF DESCRIPTION OF DRAWINGS
[0016] Fig. 1 is a structural schematic view of the present application;
[0017] Fig. 2 is a structural schematic view of the present application;
[0018] Fig. 3 is a structural schematic view of the present application;
[0019] Fig. 4 is a structural schematic view of the present application;
[0020] Among them, the drawing mark explanation:
[0021] 1, the up and down frame device; 2, the feeding and carrying device; 3, the feeding transmission line; 4, the feeding and turning device; 5, the first intermediate transfer device; 21, the feeding translation mechanism; 22, the feeding lifting mechanism; 23, the feeding lifting frame; 24, the first clamping cylinder; 25, the first clamping block; 26, the first clamping rod; 41, the first bottom plate; 42, the rotary drive mechanism; 43, the rotary shaft; 44, the turnover plate; 45, the first vertical plate; 46, the first connecting block; 47, the first vacuum suction plate; 48, the protective cover; 51, the first intermediate translation mechanism; 52, the first intermediate lifting mechanism; 53, the first intermediate lifting frame; 54, the first rotary cylinder; 55, the first rotary seat; 56, the first suction disc. DETAILED DESCRIPTION
[0022] The present application will be described in detail below in combination with the drawings and specific embodiments.
[0023] Referring to Figs. 1 to 4 the present application provides a kind of modular automatic turnover feeding system, in an embodiment, including up and down frame device 1, the feeding and carrying device 2 being arranged in up and down frame device 1 upper, the feeding transmission line 3 being arranged in up and down frame device 1 one side, the feeding and turning device 4 being arranged between feeding transmission line 3 and up and down frame device 1, and the first intermediate transfer device 5 being arranged in feeding transmission line 3 upper;The feeding and carrying device 2 is used to carry the product in up and down frame device 1, which is arranged in vertical state, to feeding and turning device 4;The feeding and turning device 4 is used to turn product from vertical state to horizontal state;The first intermediate transfer device 5 is used to carry the product in horizontal state to feeding transmission line 3.
[0024] In this embodiment, the feeding and discharging frame device 1 comprises a feeding and discharging frame, a feeding conveying line installed on the upper part of the feeding and discharging frame, a backflow conveying line installed on the lower part of the feeding and discharging frame, and a lift arranged at one end of the feeding and discharging frame; the feeding conveying line and the backflow conveying line can use existing conveying roller modules, and the lift can use existing equipment, which is not limited; during work, firstly, a worker or an upstream conveying line conveys a frame loaded with products to be detected (in this embodiment, the products to be detected are stacked batteries) to the feeding conveying line (the frame is provided with a clamping position, and the stacked batteries are clamped in the clamping position in the vertical direction); then, the feeding conveying line conveys the frame to a predetermined feeding position (below the feeding and carrying device 2), the feeding and carrying device 2 clamps the products in the frame, and moves the products to the feeding and turning device 4; then, the feeding and turning device 4 turns the products from the vertical state to the horizontal state; then, the first transfer and moving device 5 sucks the products on the feeding and turning device 4, and moves the products to the feeding conveying line 3, finally, the feeding conveying line 3 (the feeding conveying line 3 can use an existing conveying belt module, which is not limited) conveys the products to a detection position (an X-ray imaging device used in cooperation with the utility model); at the same time, when the frame at the feeding position is empty, the feeding conveying line conveys the empty frame to the lift, at the same time, a new frame loaded with products is connected and conveyed to the detection position, and then the above detection steps are repeated; and the lift drives the empty frame to descend to the end of the backflow conveying line, and conveys the empty frame to the backflow conveying line, and the backflow conveying line conveys the empty frame to a discharging position, so as to recycle the frame.
[0025] In an embodiment, the feeding and carrying device 2 comprises a feeding and translating mechanism 21 arranged in the transmission direction of the vertical feeding conveying line 3, a feeding and lifting mechanism 22 connected with the feeding and translating mechanism 21, and a feeding and lifting frame 23 connected with the feeding and lifting mechanism 22; the bottom of the feeding and lifting frame 23 is provided with a feeding and carrying module at each end.
[0026] In this embodiment, the feeding translation mechanism 21 and the feeding lifting mechanism 22 can adopt existing linear motor modules, which are not limited. The feeding translation mechanism 21 and the feeding lifting mechanism 22 can drive the feeding carrying module to perform translation and lifting movements, so that the feeding carrying module carries products. The feeding carrying module includes two groups of first clamping cylinders 24 installed at the bottom of the feeding lifting frame 23, which can simultaneously carry two products and improve work efficiency. In addition, the feeding carrying module includes two first clamping cylinders 24 installed at the bottom of the feeding lifting frame 23. The first clamping cylinder 24 is further connected with two first clamping blocks 25, and the opposite sides of the two first clamping blocks 25 are respectively connected with two first clamping rods 26. The side of the first clamping rod 26 for clamping the product is further provided with a first clamping strip. The first clamping cylinder 24 can drive the two first clamping blocks 25 to move close to or away from each other, and then clamp or release the product through the first clamping rod 26. In addition, the side of the first clamping rod 26 for clamping the product is further provided with a first clamping strip. The first clamping strip can be made of flexible material, which can buffer the clamping force of the first clamping rod 26 on the product and avoid damaging the product due to excessive force.
[0027] In an embodiment, the feeding turnover device 4 includes a first bottom plate 41, a rotary driving mechanism 42, a rotary shaft 43, and a turnover plate 44. The top of the first bottom plate 41 is connected with two first vertical plates 45, and the upper parts of the opposite sides of the two first vertical plates 45 are respectively provided with a bearing. The rotary shaft 43 is arranged between the two first vertical plates 45, and the two ends of the rotary shaft 43 are respectively connected with a bearing. The rotary shaft 43 is further connected with a first connecting block 46, and the turnover plate 44 is arranged on the rotary shaft 43 and connected with the rotary shaft 43 through the first connecting block 46. The two ends of one side of the turnover plate 44 are respectively provided with a first vacuum suction plate 47. One end of the rotary shaft 43 is connected with a bearing and then arranged through the bearing. The rotary driving mechanism 42 is installed on one side of one of the first vertical plates 45, and the rotary driving mechanism 42 is connected with the end of the rotary shaft 43 passing through the bearing.
[0028] In this embodiment, the initial state of the turnover plate 44 is arranged in a vertical direction. The side of the turnover plate 44 is provided with two first vacuum suction plates 47, and the first vacuum suction plates 47 are provided with suction nozzles for connecting with an external negative pressure air source. When the feeding carrying device 2 carries a product to the feeding turnover device 4, the side of the product is in contact with the turnover plate 44, the suction nozzles are ventilated, and then the product is adsorbed and fixed. Subsequently, the feeding carrying device 2 releases the product and resets, the rotary driving mechanism 42 drives the rotary shaft 43 to rotate the turnover plate 44 by 90°, so that the product is turned into a horizontal state.
[0029] Meanwhile, in the embodiment, the rotating driving mechanism 42 comprises a first rotating motor installed on one side of the first vertical plate 45, a driving wheel arranged on the other side of the first vertical plate 45 and connected with the output shaft of the first rotating motor, a driven wheel installed on the end of the rotating shaft 43 passing through the bearing, and a synchronous belt connected between the driving wheel and the driven wheel. The rotating driving mechanism 42 adopts the transmission mode of the motor cooperating with the driving wheel, the synchronous belt and the driven wheel, so that the stability of the rotating movement of the turnover plate 44 can be ensured. Meanwhile, the side of the first vertical plate 45, on which the driving wheel is arranged, is further provided with a protective cover 48, and the driving wheel, the driven wheel and the synchronous belt are wrapped in the protective cover 48. The protective cover 48 can play a protective role, so that the parts of the rotating driving mechanism 42 are prevented from being damaged due to the impact of foreign matters.
[0030] In an embodiment, the first transfer device 5 comprises a first transfer translation mechanism 51 arranged in the transmission direction of the vertical feeding transmission line 3, a first transfer lifting mechanism 52 connected with the first transfer translation mechanism 51, and a first transfer lifting frame 53 connected with the first transfer lifting mechanism 52; two ends of the first transfer lifting frame 53 are respectively provided with a first transfer transfer module; the first transfer transfer module comprises a first rotating air cylinder 54 installed on the first transfer lifting frame 53, a first rotating seat 55 connected with the first rotating air cylinder 54, and a first suction disc 56 installed on the bottom of the first rotating seat 55.
[0031] In the embodiment, the first transfer translation mechanism 51 and the first transfer lifting mechanism 52 both adopt linear motor modules, and the bottom of the first suction disc 56 is provided with a suction nozzle. After the product is sucked, the first rotating air cylinder 54 can drive the first rotating seat 55 and the first suction disc 56 to rotate 90° on the horizontal plane, so as to adjust the angle of the product, and then the product is placed on the feeding transmission line 3; the first rotating seat 55 comprises a first fixed seat and a first rotating plate; the first fixed seat is connected with the first rotating air cylinder 54, and a linear bearing is installed on the first fixed seat; the first rotating plate is arranged below the first fixed seat, the top of the first rotating plate is connected with a connecting rod, and the upper portion of the connecting rod is connected with the linear bearing; a spring is sleeved on the outer wall of the connecting rod, and the two ends of the spring are respectively connected with the top of the first rotating plate and the bottom of the linear bearing; the first suction disc 56 is installed on the bottom of the first rotating plate. When the first suction disc 56 sucks the product, the spring can buffer the reaction force of the product on the first rotating plate, so as to avoid that the product is damaged due to the excessive downward pressure generated by the first suction disc 56 when sucking the product.
[0032] The above is only a preferred embodiment of the present application, and is not used to limit the present application. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A modular automatic flip turn loading system, characterized in that, The device comprises an upper and lower frame device, an upper feeding conveying device arranged above the upper and lower frame device, an upper feeding transmission line arranged on one side of the upper and lower frame device, an upper feeding turnover device arranged between the upper feeding transmission line and the upper and lower frame device, and a first intermediate transfer device arranged above the upper feeding transmission line; the upper feeding conveying device is used to convey products arranged in a vertical state in the upper and lower frame device to the upper feeding turnover device; the upper feeding turnover device is used to turn the products from the vertical state to a horizontal state; and the first intermediate transfer device is used to convey the products in the horizontal state to the upper feeding transmission line.
2. The modular automatic flip turn loading system of claim 1, wherein, The upper feeding conveying device comprises an upper feeding translation mechanism arranged in the transmission direction of the vertical upper feeding transmission line, an upper feeding lifting mechanism connected with the upper feeding translation mechanism, and an upper feeding lifting frame connected with the upper feeding lifting mechanism; the bottom of the upper feeding lifting frame is provided with a first feeding conveying module at each end.
3. The modular automatic flip turn loading system of claim 2, wherein, The upper feeding conveying module comprises a first clamping air cylinder mounted on the bottom of the upper feeding lifting frame; the first clamping air cylinder further drives two first clamping blocks connected therewith, and the opposite sides of the two first clamping blocks are respectively connected with two first clamping rods; and the first clamping rods are provided with first clamping strips on the sides for clamping the products.
4. The modular automatic flip turn loading system of claim 1, wherein, The upper feeding turnover device comprises a first bottom plate, a rotation driving mechanism, a rotation shaft, and a turnover plate; the top of the first bottom plate is connected with a first vertical plate at each end, and the upper portions of the opposite sides of the two first vertical plates are respectively provided with a bearing; the rotation shaft is arranged between the two first vertical plates, and the two ends of the rotation shaft are respectively connected with a bearing; the rotation shaft is further connected with a first connecting block, and the turnover plate is arranged on the rotation shaft and connected with the rotation shaft through the first connecting block; the two ends of one side of the turnover plate are respectively provided with a first vacuum suction plate; one end of the rotation shaft is arranged through the bearing after being connected with the bearing, the rotation driving mechanism is mounted on one side of one of the first vertical plates, and the rotation driving mechanism is connected with the end of the rotation shaft passing through the bearing.
5. The modular automatic flip turn loading system of claim 4, wherein, The rotation driving mechanism comprises a first rotation motor mounted on one side of the first vertical plate, a driving wheel arranged on the other side of the first vertical plate and connected with the output shaft of the first rotation motor, a driven wheel mounted on the end of the rotation shaft passing through the bearing, and a synchronous belt connected between the driving wheel and the driven wheel.
6. The modular automatic flip turn loading system of claim 5, wherein, The side of the first vertical plate provided with the driving wheel is further provided with a protective cover, and the protective cover wraps the driving wheel, the driven wheel and the synchronous belt therein.
7. The modular automatic flip turn loading system of claim 1, wherein, The first intermediate transfer device comprises a first intermediate translation mechanism arranged in the transmission direction of the vertical upper feeding transmission line, a first intermediate lifting mechanism connected with the first intermediate translation mechanism, and a first intermediate lifting frame connected with the first intermediate lifting mechanism; The two ends of the first intermediate lifting frame are respectively provided with a first intermediate transfer module.
8. The modular automatic flip turn loading system of claim 7, wherein, The first intermediate transfer module comprises a first rotation air cylinder mounted on the first intermediate lifting frame, a first rotation seat connected with the first rotation air cylinder, and a first suction disc mounted on the bottom of the first rotation seat.