Silver bright steel flaw detection device

Abstract

The utility model discloses a silver bright steel flaw detection device which comprises a workbench, a detection box is fixedly installed in the middle of the top face of the workbench, and a feeding port and a discharging port are formed in the two side walls of the detection box respectively. Conveying assemblies are arranged at the two ends of the top face of the workbench correspondingly, the conveying assembly close to one end of the feeding port is used for conveying silver bright steel to be detected to the feeding port, and the conveying assembly close to one end of the discharging port is used for outputting detected silver bright steel; a plurality of guide rollers are rotationally connected to two inner walls of the bottom of the detection box, a telescopic part is fixedly connected to the top surface of the detection box, the telescopic end of the telescopic part penetrates through the top surface of the detection box and is fixedly connected with a moving plate, and a detection assembly is fixedly mounted on the bottom surface of the moving plate. The device can be used for carrying out continuous flaw detection on silver bright steel, and the detection efficiency of the device is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to silver bright steel detection field especially relates to a silver bright steel detection flaw detection device. BACKGROUND

[0002] Silver bright steel, also called polished steel or polished steel, is a kind of high-quality steel material with surface grinding, polishing or precision turning light treatment. It has no rolling defects and decarburization layer on the surface, and has very high dimensional accuracy and good surface quality, and is usually used to manufacture mechanical parts with high surface quality requirements. After the production of silver bright steel is finished, in order to ensure that there is no defect such as crack and inclusion in the silver bright steel, it needs to be detected and flaw detected, so that the potential quality problems of silver bright steel can be found and treated in time.

[0003] The existing silver bright steel detection and flaw detection method usually involves one person brushing coupling agent on the surface of silver bright steel, and another person holding an ultrasonic detector to contact the probe with the surface of silver bright steel for manual detection. This method is time-consuming and labor-intensive, and the detection efficiency is low. The utility model patent with publication number CN218180845U discloses a silver bright steel detection flaw detection device. When detecting the silver bright steel, the cleaning cloth is in contact with the silver bright steel by moving the telescopic rod downward, and the electromagnetic slide rail drives the cleaning cloth to clean the surface of the silver bright steel, so that the detector can better detect, avoiding that the surface dust affects the detection result of the detector, replacing the manual detection method to improve the work efficiency.

[0004] Although the above-mentioned utility model patent can replace manual silver bright steel detection and flaw detection, and can improve the detection efficiency to a certain extent, in the actual use process of the above-mentioned utility model patent, the silver bright steel needs to be placed in the placing groove, clamped and fixed by the clamping block, then the detector is moved by the electromagnetic guide rail to detect the silver bright steel, and after the detection is completed, the silver bright steel is released from the clamping and fixing and taken out. A certain time is consumed in the silver bright steel feeding and discharging process, and the device needs to be stopped and waited during this process, which reduces the detection efficiency of the device.

[0005] Therefore, it is necessary to develop a silver bright steel detection flaw detection device to solve the above-mentioned defects. UTILITY MODEL CONTENT

[0006] The utility model aims to provide a silver bright steel detection flaw detection device, which can continuously detect the silver bright steel and improve the detection efficiency of the device.

[0007] To solve the above-mentioned technical problems, the utility model adopts the following technical scheme:

[0008] The utility model discloses a silver bright steel detects flaw detection device, including the work table, the work table top surface middle position fixed mounting has the detection box, the detection box both sides wall is set up with the feed inlet and the discharge port respectively, the work table top surface both ends are provided with conveying assembly, the conveying assembly for conveying the silver bright steel of waiting for detecting to the feed inlet one end close to the conveying assembly for outputting the silver bright steel of detecting the one end close to the discharge port, the detection box bottom two inner walls are rotatably connected with a plurality of guide rollers, the detection box top surface is fixedly connected with the telescopic part, the telescopic part telescopic end penetrates the detection box top surface and is fixedly connected with the moving plate, the moving plate bottom surface fixed mounting has the detection assembly.

[0009] Further, the conveying assembly includes two tapered rubber rollers, a rotating shaft and a motor, the work table top surface is fixedly connected with a mounting seat on both sides, the rotating shaft is rotatably connected between the two mounting seats, the two tapered rubber rollers are fixedly sleeved on the rotating shaft, the motor is fixedly connected on the side wall of the mounting seat, and one end of the rotating shaft penetrates the mounting seat and is coaxially fixedly connected with the output end of the motor.

[0010] Further, the detection assembly includes a detection probe, a detector, a spray head and a coupling agent storage box, the spray head is fixedly installed on the bottom surface of the moving plate, the coupling agent storage box is fixedly connected on the top surface of the detection box, and the spray head and the coupling agent storage box are communicated through a hose; the detection probe is fixedly installed on the bottom surface of the moving plate, the detector is fixedly connected on the outer wall of the detection box, and the detector is electrically connected with the detection probe.

[0011] Further, a cleaning cylinder communicating with the discharge port is detachably connected on the outer wall of the detection box,

[0012] The cleaning cylinder is detachably connected with a scraper on the top end of the side wall away from the discharge port.

[0013] Further, the scraper bottom surface is fixedly connected with a rubber plate, and the rubber plate bottom surface is arc-shaped and in contact with the outer wall of the silver bright steel.

[0014] Further, a brush cylinder communicating with the feed inlet is detachably connected on the outer wall of the detection box, and a plurality of brushes are detachably connected on the inner wall of the brush cylinder.

[0015] Further, a plurality of T-shaped grooves are formed on the inner wall of the brush cylinder along the length direction, a T-shaped block fixedly connected with the T-shaped groove is fixedly connected on the top surface of the brush, and the T-shaped block is inserted into the T-shaped groove.

[0016] Further, a transparent observation window is arranged on the side wall of the detection box.

[0017] Compared with the prior art, the silver bright steel detection and flaw detection device has the beneficial technical effects that:

[0018] The utility model discloses a two groups of conveying assembly can continuously with the silver bright steel of detection from the feed port conveying to the detection box, and after the detection is completed, the silver bright steel is exported from the discharge port, has guaranteed the continuous flow of silver bright steel in the detection process, has provided the basis for continuous flaw detection. The movement of silver bright steel is driven through conveying assembly, and cooperation detection assembly can detect each position of silver bright steel continuously, realizes the continuous flaw detection of silver bright steel, improves the detection efficiency of device. A plurality of guide rollers are used for supporting silver bright steel conveyed into the detection box, guarantee the stability of silver bright steel movement. BRIEF DESCRIPTION OF DRAWINGS

[0019] The utility model will be further explained in connection with the drawings.

[0020] Fig. 1 It is the three-dimensional structure schematic diagram of silver bright steel detection and flaw detection device of the utility model;

[0021] Fig. 2 It is the three-dimensional sectional view of silver bright steel detection and flaw detection device of the utility model;

[0022] Fig. 3 It is the three-dimensional structure schematic diagram of cleaning cylinder of the utility model;

[0023] Fig. 4 It is the three-dimensional structure schematic diagram of brush cylinder of the utility model.

[0024] Reference signs explanation: 1, workbench;2, detection box;3, conveying assembly;301, conical rubber roller;

[0025] 302, shaft;303, motor;304, mounting seat;4, guide roller;5, telescopic part;6, moving plate;7, detection assembly;701, detection probe;702, detector;703, spray head;704, coupling agent storage box;8, feed port;9, discharge port;10, silver bright steel;11, cleaning cylinder;12, scraper;13, rubber plate;14, brush cylinder;15, brush;16, T-shaped groove;17, T-shaped block;18, observation window. DETAILED DESCRIPTION

[0026] The core of the utility model provides a kind of silver bright steel detection and flaw detection device, can carry out continuous flaw detection to silver bright steel, improve the detection efficiency of device.

[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of the present application.

[0028] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0029] In a specific embodiment of the present application, as shown in Figs. 1-4 The workbench 1 is provided with a detection box 2 fixedly installed at the middle position of the top surface, and a feeding port 8 and a discharging port 9 are respectively formed in the two side walls of the detection box 2; two conveying assemblies 3 are respectively arranged at the two ends of the top surface of the workbench 1, the conveying assembly 3 near the feeding port 8 is used for conveying the silver bright steel 10 to be detected to the feeding port 8, and the conveying assembly 3 near the discharging port 9 is used for outputting the detected silver bright steel 10; a plurality of guide rollers 4 are rotatably connected to the two inner walls at the bottom of the detection box 2,

[0030] The detection box 2 is fixedly connected with an extension piece 5, the extension piece 5 is specifically one of an electric push rod, a hydraulic cylinder and an air cylinder, the extension piece 5 is fixedly connected with a moving plate 6 at the extension end penetrating through the top surface of the detection box 2, and the detection assembly 7 is fixedly installed on the bottom surface of the moving plate 6.

[0031] In a specific embodiment of the present application, the conveying assembly 3 comprises two conical rubber rollers 301, a rotating shaft 302 and a motor 303, the top surface of the workbench 1 is fixedly connected with a mounting seat 304 on each side, the rotating shaft 302 is rotatably connected between the two mounting seats 304, the two conical rubber rollers 301 are fixedly sleeved on the rotating shaft 302, the motor 303 is fixedly connected to the side wall of the mounting seat 304, and one end of the rotating shaft 302 penetrates through the mounting seat 304 and is fixedly connected with the output end of the motor 303. The motors 303 of the two conveying assemblies 3 move at the same frequency.

[0032] The silver bright steel 10 to be detected is placed between the two conical rubber rollers 301 of the conveying assembly 3 on the side close to the feeding port 8, the outer wall of the silver bright steel 10 is in contact with the conical surfaces of the two conical rubber rollers 301, the rotation of the rotating shaft 302 and the two conical rubber rollers 301 is driven by the motor 303, so that the silver bright steel 10 is conveyed to the detection box 2. The silver bright steel 10 after detection continues to move under the action of the conveying assembly 3 on the side close to the feeding port 8 until the one end of the silver bright steel 10 moves to the two conical rubber rollers 301 of the conveying assembly 3 close to the discharging port 9, and the silver bright steel 10 continues to move through the two conical rubber rollers 301.

[0033] In an embodiment of the present application, the detection assembly 7 comprises a detection probe 701, a detector 702, a spray head 703 and a coupling agent storage tank 704. The spray head 703 is fixedly installed on the bottom surface of the moving plate 6, and the coupling agent storage tank 704 is fixedly connected to the top surface of the detection box 2. The spray head 703 is in communication with the coupling agent storage tank 704 through a hose, and is used to spray coupling agent on the surface of the silver bright steel 10 before detection. The detection probe 701 is fixedly installed on the bottom surface of the moving plate 6. The detection probe 701 is driven to move downward by the extension of the telescopic member 5, so that the detection probe 701 is in contact with the surface of the silver bright steel 10. Through the movement of the silver bright steel 10, the detection of the silver bright steel 10 at different positions is realized. The detector 702 is fixedly connected to the outer wall of the detection box 2. The detector 702 is electrically connected to the detection probe 701, and is used to receive and process the data collected by the detection probe 701.

[0034] Specifically, the cleaning cylinder 11 which is in communication with the discharging port 9 is detachably connected to the outer wall of the detection box 2. The scraping plate 12 is detachably connected to the top end of the side wall of the cleaning cylinder 11 away from the discharging port 9.

[0035] Specifically, the scraping plate 12 is fixedly connected to the rubber plate 13 on the bottom surface. The bottom surface of the rubber plate 13 is arc-shaped and in contact with the outer wall of the silver bright steel 10.

[0036] Through the arrangement of the scraping plate 12 and the rubber plate 13, the coupling agent remaining on the silver bright steel 10 after detection can be effectively scraped off by the elasticity and arc-shaped bottom surface of the rubber plate 13, and the damage of the scraping plate 12 to the surface of the silver bright steel 10 is avoided.

[0037] In an embodiment of the present application, the brush cylinder 14 which is in communication with the feeding port 8 is detachably connected to the outer wall of the detection box 2. The inner wall of the brush cylinder 14 is detachably connected to a plurality of brushes 15. The surface of the silver bright steel 10 can be cleaned before entering the detection box 2.

[0038] Specifically, the inner wall of the brush cylinder 14 is provided with a plurality of T-shaped grooves 16 along the length direction, and the top surface of the brush 15 is fixedly connected with T-shaped blocks 17 matched with the T-shaped grooves 16, and the T-shaped blocks 17 are inserted into the T-shaped grooves 16.

[0039] In a specific embodiment, a transparent observation window 18 is arranged on the side wall of the detection box 2, for observing the running state of the detection assembly 7 inside the detection box 2.

[0040] The utility model working principle: the utility model silver bright steel detects the flaw detection device uses, first silver bright steel 10 one end is placed between the two taper rubber roller 301 of conveying assembly 3 of one side close to feed inlet 8 position, silver bright steel 10 outer wall and the taper surface contact of two taper rubber roller 301, drive shaft 302 and two taper rubber roller 301 rotation through motor 303, thereby realize the conveying of silver bright steel 10, silver bright steel 10 is conveyed to the brush cylinder 14, and the surface of silver bright steel 10 is cleaned through the relative motion of the brush 15 and silver bright steel 10, and then silver bright steel 10 continues to move to the detection box 2.

[0041] The probe 701 detects the position of the silver bright steel 10 sprayed with the coupling agent, and the detector 702 receives the data collected by the detection probe 701.

[0042] After the detection of silver bright steel 10, the conveying assembly 3 close to the feed inlet 8 end continues to advance, and after passing through the discharge port 9, it enters the cleaning cylinder 11, and the scraper 12 and rubber plate 13 in the cleaning cylinder 11 clean the surface of silver bright steel 10, and remove the residual coupling agent. Then silver bright steel 10 moves to the two taper rubber rollers 301 of the conveying assembly 3 close to the discharge port 9, and the two taper rubber rollers 301 continue to drive silver bright steel 10 to move until the detection of a silver bright steel 10 is completed.

[0043] The two motors 303 continuously drive the taper rubber rollers 301 to rotate, thereby realizing the continuous movement of the silver bright steel 10, and the coupling agent is continuously sprayed by the spray head 703, which cooperates with the detection probe 701 to continuously detect the flaw of the silver bright steel 10, thereby improving the detection efficiency of the device and reducing manual operation.

[0044] The various embodiments are described in the specification by way of progression, each building on the last to facilitate ease of understanding. The same or similar reference numerals are used in the drawings and description to refer to the same or like parts, components and operations throughout.

[0045] The above-described embodiments are merely some of the preferred modes of the present application, and are not intended to limit the scope of the present application, and various modifications and improvements made by those skilled in the art to the technical solutions of the present application without departing from the design spirit of the present application shall fall within the protection scope of the present application.

Claims

1. A silver bright steel detection flaw device, characterized in that: Including workbench (1), the workbench (1) top surface middle position fixed installation has detection box (2), the detection box (2) both side walls are respectively provided with feed inlet (8) and discharge outlet (9);The workbench (1) top surface both ends are provided with conveying assembly (3), the conveying assembly (3) for conveying the silver bright steel (10) to the feed inlet (8) is used for the silver bright steel (10) to the feed inlet (8) one end close to the conveying assembly (3), the conveying assembly (3) for outputting the silver bright steel (10) that detects completely is used for the silver bright steel (10) that detects completely one end close to the discharge outlet (9);The detection box (2) bottom two inner walls are rotatably connected with a plurality of guide rollers (4), the detection box (2) top surface is fixedly connected with telescopic piece (5), the telescopic piece (5) telescopic end penetrates the detection box (2) top surface and is fixedly connected with moving plate (6), the moving plate (6) bottom surface is fixedly installed with detection assembly (7).

2. The silver bright steel detection and flaw detection device according to claim 1, characterized in that: The conveying assembly (3) includes two tapered rubber rollers (301), a rotating shaft (302) and a motor (303), both sides of the workbench (1) top surface are fixedly connected with mounting seats (304), the rotating shaft (302) is rotatably connected between the two mounting seats (304), both the tapered rubber rollers (301) are fixedly sleeved on the rotating shaft (302), and the motor (303) is fixedly connected on the side wall of the mounting seat (304). One end of the rotating shaft (302) penetrates the mounting seat (304) and is coaxially fixedly connected with the output end of the motor (303).

3. The silver bright steel detection and flaw detection device according to claim 1, characterized in that: The detection assembly (7) includes a detection probe (701), a detector (702), a spray head (703) and a coupling agent storage box (704), the spray head (703) is fixedly installed on the bottom surface of the moving plate (6), the coupling agent storage box (704) is fixedly connected on the top surface of the detection box (2), and the spray head (703) is in communication with the coupling agent storage box (704) through a hose. The detection probe (701) is fixedly installed on the bottom surface of the moving plate (6), the detector (702) is fixedly connected on the outer wall of the detection box (2), and the detector (702) is electrically connected with the detection probe (701).

4. The apparatus for detecting and inspecting silver bright steel according to claim 3, wherein: The outer wall of the detection box (2) is detachably connected with a cleaning cylinder (11) communicated with the discharge outlet (9), and the cleaning cylinder (11) is detachably connected with a scraper (12) on the top end of the side wall away from the discharge outlet (9).

5. The apparatus for detecting and inspecting silver bright steel according to claim 4, wherein: The bottom surface of the scraper (12) is fixedly connected with a rubber plate (13), and the bottom surface of the rubber plate (13) is arc-shaped and in contact with the outer wall of the silver bright steel (10).

6. The apparatus for detecting and inspecting silver bright steel according to claim 1, wherein: The outer wall of the detection box (2) is detachably connected with a brush cylinder (14) communicated with the feed inlet (8), and the inner wall of the brush cylinder (14) is detachably connected with a plurality of brushes (15).

7. The apparatus for detecting and inspecting silver bright steel according to claim 6, wherein: A plurality of T-shaped grooves (16) are formed in the inner wall of the brush cylinder (14) along the length direction, a T-shaped block (17) is fixedly connected to the top surface of the brush (15) and matched with the T-shaped groove (16), and the T-shaped block (17) is inserted into the T-shaped groove (16).

8. The apparatus for detecting and inspecting silver bright steel according to claim 1, wherein: The detection box (2) is provided with a transparent observation window (18) on the side wall.

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