Insulating sleeve braided wire
The automated conveying mechanism for the braided wire in insulating tubes solves the problem of low efficiency in manual installation of insulating tubes, and achieves efficient positioning and insertion of insulating tubes and copper stranded wires, which is suitable for mass production and maintenance operations.
Patent Information
- Application Number
- CN202520210200.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-02-11
AI Technical Summary
In existing technologies, manually installing insulating tubes on copper stranded wires is inefficient and not suitable for mass production or maintenance operations.
The system uses insulated tubing braided wire, including an insulated tubing conveying mechanism and a copper stranded wire conveying mechanism. It utilizes a servo motor to drive guide wheels and elastic pressure rollers to automatically complete the positioning and insertion of the insulated tubing and copper stranded wire, replacing manual operation.
It improves the efficiency of bundling insulating tubes and copper stranded wires, making it suitable for mass production and maintenance operations.
Smart Images

Figure CN223757317U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of power equipment processing, concretely is a kind of insulating pipe sleeve braided wire. BACKGROUND
[0002] Copper strand is usually used for conduction, and if there is no insulating tube, it is easy to cause electric shock accident in use. After the insulating tube is sleeved, the contact between the copper strand and the outside can be effectively isolated, the risk of electric shock is reduced, and the safety of personnel life is ensured.
[0003] The insulating tube is sleeved on the outside of the copper strand, and in the prior art, a manual sleeving tool is generally used for assembly, especially in small-scale production or specific occasions, the manual sleeving tool can be used;Tool composition: usually includes a conical guide and some auxiliary clamps;The conical guide is used to guide the insulating tube to be smoothly sleeved on the copper strand;The auxiliary clamp can help fix the copper strand and the insulating tube, and facilitate operation;First, the insulating tube is sleeved on the conical guide;Then, the copper strand is aligned with the small end of the guide, and is slowly pushed forward, so that the insulating tube is gradually sleeved on the outside of the copper strand;Finally, the position of the insulating tube is fixed using the auxiliary clamp to ensure that the sleeving is firm;The characteristics are simple operation and low cost;But the efficiency is low, and it is not suitable for mass production or maintenance work. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a kind of insulating pipe sleeve braided wire to solve the defects mentioned in the above background art.
[0005] To achieve the above object, an insulating pipe sleeve braided wire is provided, which includes a braided wire body, an insulating tube conveying mechanism and a copper strand conveying mechanism are respectively installed on the braided wire body, the insulating tube conveying mechanism includes an insulating tube, and the insulating tube is arranged on the inside of a guide wheel, a driving wheel is movably installed on the right side of the guide wheel, an elastic pressure wheel is movably installed on the upper side of the driving wheel, a pipe feeding nozzle is installed on the right side of the driving wheel, and a mounting bracket is installed on the upper side of the pipe feeding nozzle;The copper strand conveying mechanism includes a copper strand, and the size of the copper strand is matched with that of a positioning groove, the positioning groove is opened on the surface of the copper strand conveying mechanism, a pusher cylinder is installed at the end of the copper strand conveying mechanism, and a driving cylinder is fixedly installed on the front side of the insulating tube conveying mechanism.
[0006] Preferably, the guide wheels are arranged in two groups, and the end sections of the guide wheels are arranged in "U" shape, the insulating tube is clamped between the two groups of guide wheels, and the guide wheels are driven by a first servo motor installed on the insulating tube conveying mechanism.
[0007] Preferably, the elastic pressure wheel and the driving wheel are oppositely arranged, the insulating tube is clamped between the elastic pressure wheel and the driving wheel, and the driving wheel is driven by a second servo motor installed on the insulating tube conveying mechanism.
[0008] Preferably, the pipe feeding nozzle is arranged between the elastic pressing wheel and the driving wheel, and a pipe feeding hole with a size matched with that of the insulation pipe is formed in the pipe feeding nozzle, and the insulation pipe is inserted into the pipe feeding nozzle.
[0009] Preferably, the pipe feeding nozzle is matched with the size of the positioning groove, and a push block is movably arranged in the positioning groove, and the piston rod end of the push wire cylinder is fixedly connected with the push block.
[0010] Preferably, the copper stranded wire is grabbed by the carrying mechanical hand arranged on the braided wire body and placed into the positioning groove, and a clamping jaw is arranged on the left side of the positioning groove, the clamping jaw clamps and fixes the insulation pipe, and the bottom of the clamping jaw is fixed with the piston rod of the driving cylinder.
[0011] Compared with the prior art, the beneficial effects of the utility model are that the conveying length of the insulation pipe is 30 mm each time, the clamping jaw clamps and fixes the insulation pipe, the bottom of the clamping jaw is fixed with the piston rod of the driving cylinder, the driving cylinder drives the insulation pipe to move to the right side through the clamping jaw, the push wire cylinder drives the copper stranded wire placed in the positioning groove to move to the left side through the push block at the movable rod end, the copper stranded wire is inserted into the insulation pipe, the positioning and insertion installation work between the insulation pipe and the copper stranded wire is completed, and the manual processing mode is replaced by this mode, work efficiency is high, and the utility model is suitable for mass production or maintenance work. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a front view of the utility model structure;
[0013] Figure 2 It is a front view of the utility model structure; Figure 1
[0014] It is a front view of the utility model structure; Figure 3 Figure 1 It is a front view of the utility model structure;
[0015] Figure 4 Figure 1 It is a front view of the utility model structure;
[0016] Figure 5 It is a front view of the utility model structure.
[0017] Marked number in drawing: 1, insulation pipe; 2, guide wheel; 3, elastic pressing wheel; 4, driving wheel; 5, pipe feeding nozzle; 6, braided wire body; 7, mounting frame; 8, clamping jaw; 9, copper stranded wire; 10, positioning groove; 11, push wire cylinder; 12, driving cylinder; 13, insulation pipe conveying mechanism; 14, copper stranded wire conveying mechanism. DETAILED DESCRIPTION
[0018] Please refer to Figures 1-4 The utility model provides a kind of insulating tube cover braided wire, including braided wire body 6, braided wire body 6 is respectively equipped with insulating tube conveying mechanism 13 and copper stranded wire conveying mechanism 14, insulating tube conveying mechanism 13 includes insulating tube 1, and insulating tube 1 is arranged in the inside of guide wheel 2, simultaneously, the right side of guide wheel 2 is movably installed with driving wheel 4, and the upper side of driving wheel 4 is movably installed with elastic pressure wheel 3, the right side of driving wheel 4 is installed with pipe nozzle 5, and the upper side of pipe nozzle 5 is installed with mounting bracket 7;Copper stranded wire conveying mechanism 14 includes copper stranded wire 9, and copper stranded wire 9 is compatible with the size of positioning groove 10, simultaneously, positioning groove 10 is opened in the surface of copper stranded wire conveying mechanism 14, and the end of copper stranded wire conveying mechanism 14 is installed with push wire cylinder 11, the front side outside of insulating tube conveying mechanism 13 is fixedly installed with driving cylinder 12.
[0019] Working principle: first, insulating tube 1 end is inserted between two groups of guide wheels 2, simultaneously, insulating tube 1 passes the driving space between two groups of guide wheels 2, and is inserted in the driving position between elastic pressure wheel 3, driving wheel 4, because guide wheel 2, elastic pressure wheel 3, driving wheel 4 are all by servo motor driving work, can drive insulating tube 1 on insulating tube conveying mechanism 13 transverse motion, the insulating tube 1 end is inserted in the inside of positioning groove 10 at this time, the conveying length of insulating tube 1 is 30mm each time, the insulating tube 1 is clamped and fixed by gripper 8 at this time, and the bottom of gripper 8 is fixed with the piston rod of driving cylinder 12, driving cylinder 12 drives insulating tube 1 to move to the right side by gripper 8, at this time, push wire cylinder 11 drives copper stranded wire 9 placed in the inside of positioning groove 10 to move to the left side by the push block of its movable rod end, so that copper stranded wire 9 is inserted in the inside of insulating tube 1, completes the positioning insertion installation work between insulating tube 1 and copper stranded wire 9, replaces the mode of manual processing in this way, and the working efficiency is high, applicable to mass production or repair work.
[0020] Guide wheel 2 is provided as two groups, and the end profile of guide wheel 2 is provided as "U" shape, while the insulating tube 1 is clamped between the two groups of guide wheels 2, while the guide wheels 2 are driven by the first servo motor installed on the insulating tube conveying mechanism 13.
[0021] As a preferred embodiment, the elastic pressure wheel 3 and the driving wheel 4 are oppositely arranged, and the insulating tube 1 is clamped between the elastic pressure wheel 3 and the driving wheel 4, and the driving wheel 4 is driven by the second servo motor installed on the insulating tube conveying mechanism 13.
[0022] The pipe nozzle 5 is arranged between the elastic pressure wheel 3 and the driving wheel 4, and the inside of the pipe nozzle 5 is provided with a pipe hole matching the size of the insulating tube 1, and the insulating tube 1 is inserted into the inside of the pipe nozzle 5.
[0023] As a preferable embodiment, the delivery nozzle 5 is matched in size with the positioning groove 10, and a push block is movably installed inside the positioning groove 10, and the end of the piston rod of the push wire cylinder 11 is fixedly connected with the push block.
[0024] The copper stranded wire 9 is grabbed by the carrying mechanical hand installed on the braided wire body 6 and placed inside the positioning groove 10, and the left side of the positioning groove 10 is installed with the clamping jaw 8, the clamping jaw 8 clamps and fixes the insulating tube 1, and the bottom of the clamping jaw 8 is fixed with the piston rod of the driving cylinder 12.
Claims
1. An insulated tubular braid comprising a braid body (6) characterised in that: The braided wire body (6) is respectively provided with an insulating tube conveying mechanism (13) and a copper stranded wire conveying mechanism (14), the insulating tube conveying mechanism (13) comprises an insulating tube (1), and the insulating tube (1) is arranged on the inner side of a guide wheel (2), a driving wheel (4) is movably arranged on the right side of the guide wheel (2), an elastic pressing wheel (3) is movably arranged on the upper side of the driving wheel (4), a pipe feeding nozzle (5) is arranged on the right side of the driving wheel (4), and the pipe feeding nozzle (5) is provided with a mounting rack (7) on the upper side; the copper stranded wire conveying mechanism (14) comprises a copper stranded wire (9), and the copper stranded wire (9) is matched with the size of a positioning groove (10), the positioning groove (10) is arranged on the surface of the copper stranded wire conveying mechanism (14), and the copper stranded wire conveying mechanism (14) is provided with a wire pushing cylinder (11) at the end; and the front side of the insulating tube conveying mechanism (13) is fixedly provided with a driving cylinder (12).
2. An insulated tubing sheath braid wire according to claim 1, wherein: The guide wheels (2) are arranged in two groups, the end sections of the guide wheels (2) are provided with a "U" shaped cross section, the insulating tube (1) is clamped between the two groups of guide wheels (2), and the guide wheels (2) are driven by a first servo motor arranged on the insulating tube conveying mechanism (13).
3. An insulated tubing jacket according to claim 1, wherein: The elastic pressing wheels (3) and the driving wheels (4) are oppositely arranged, the insulating tube (1) is clamped between the elastic pressing wheels (3) and the driving wheels (4), and the driving wheels (4) are driven by a second servo motor arranged on the insulating tube conveying mechanism (13).
4. The insulated tubing sheath according to claim 1, wherein: The pipe feeding nozzle (5) is arranged between the elastic pressing wheels (3) and the driving wheels (4), a pipe feeding hole matched with the size of the insulating tube (1) is arranged in the pipe feeding nozzle (5), and the insulating tube (1) is inserted into the pipe feeding nozzle (5).
5. An insulated tubing jacket according to claim 4, wherein: The pipe feeding nozzle (5) is matched with the size of the positioning groove (10), a pushing block is movably arranged in the positioning groove (10), and the piston rod end of the wire pushing cylinder (11) is fixedly connected with the pushing block.
6. An insulated tubing sheath braided wire according to claim 1, wherein: The copper stranded wire (9) is grabbed by a carrying manipulator arranged on the braided wire body (6) and placed into the positioning groove (10), a clamping jaw (8) is arranged on the left side of the positioning groove (10), the clamping jaw (8) clamps and fixes the insulating tube (1), and the bottom of the clamping jaw (8) is fixedly connected with the piston rod of the driving cylinder (12).