Battery box structure of pure electric loader

By designing a frame-type battery box structure and connectors, the problems of the battery box's significant impact on the loader's appearance and its heavy weight were solved, achieving lightweight and convenient installation of the battery box and reducing the impact of vibration.

CN223757606UActive Publication Date: 2026-01-02SHANXI NUOHAO NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202423222007.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2026-01-02
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

The existing battery box structure of electric loaders results in a large overall size, which affects the loader's shape design. In addition, the weight is heavy, making installation difficult and lifting inconvenient.

Method used

The battery box adopts a frame structure, which uses multiple stacked frames and top plates, combined with shock-absorbing blocks, connectors and reinforcing plates, to achieve layered installation and stable connection of batteries, reducing weight and vibration impact.

Benefits of technology

The overall size and weight of the battery box have been reduced, improving installation convenience and stability, reducing the impact of vibration, and facilitating hoisting and installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a battery box structure of a pure electric loader, and relates to the technical field of electric loaders, the battery box structure comprises a plurality of box frames and a top plate, the box frames are stacked, each box frame comprises a bottom plate and a side plate, the side plates are connected to the bottom plates, the bottom plate of the previous box frame is connected to the side plate of the next box frame, the top plate is connected to the side plate of the uppermost box frame, and the top plate is connected to the top plate of the uppermost box frame. A box body space formed by the bottom plate and the side plates is used for containing a battery. The battery box has the effect that the battery box is not prone to influencing the overall dimension of the whole electric loader.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of electric loaders, in particular to a battery box structure of a pure electric loader. BACKGROUND

[0002] The electric loader is a loader used in engineering construction and driven by electricity, and the power core thereof is a battery serving as a power supply.

[0003] At present, the battery of the electric loader is generally installed in a battery box and mounted on the frame of the electric loader through the battery box. The existing battery box is usually a tubular welded closed structure, which has excellent protection function but also has the shortcoming of large overall structure size. When being mounted on the frame of the electric loader, the battery box will affect the overall size of the electric loader. CONTENT OF THE UTILITY MODEL

[0004] In order to prevent the battery box from affecting the overall size of the electric loader, the application provides a battery box structure of a pure electric loader.

[0005] The application provides a battery box structure of a pure electric loader, which adopts the following technical scheme:

[0006] The battery box structure of the pure electric loader comprises a box frame and a top plate, the box frame is stacked with multiple box frames, the box frame comprises a bottom plate and a side plate, the side plate is connected to the bottom plate, the bottom plate of an upper box frame is connected to the side plate of a lower box frame, the top plate is connected to the side plate of the uppermost box frame, and the bottom plate and the side plate form a box space for accommodating the battery.

[0007] By adopting the above technical scheme, since the box frame is welded by the bottom plate and the side plate and the uppermost box frame is closed by the top plate, the overall structure of the battery box is in the form of a frame, which reduces the overall size of the battery box and makes the battery box mounted on the frame less likely to affect the overall size of the electric loader, and reduces the overall weight of the battery box, facilitating the overall hoisting and installation of the battery box. Since the structure of each box frame is the same, the universality of the bottom plate and the side plate is improved. When installing the battery, the battery is first installed in the lowermost box frame, and then the box frames are stacked one by one, and the battery is installed layer by layer in each stacked box frame, so that the battery is installed in layers, thereby reducing the installation difficulty of the battery.

[0008] Optionally, the side plate is provided with multiple side plates, and the multiple side plates are arranged along the edge of the bottom plate one by one, and a spacing is left between adjacent side plates.

[0009] By adopting the above technical scheme, the spacing between the two adjacent side plates can effectively dissipate the heat of the battery, so that the battery is easy to dissipate heat.

[0010] Optionally, the side plate is provided with a wire hole for arranging the battery cable.

[0011] By adopting the above technical scheme, the cable of the battery is arranged through the wire hole, thereby facilitating the battery wiring.

[0012] Optionally, the weight-reducing holes are arranged on the bottom plates except the lowermost bottom plate.

[0013] By adopting the above technical scheme, the weight of the bottom plate is reduced through the weight-reducing holes, thereby further reducing the overall weight of the battery box and facilitating the hoisting of the battery box.

[0014] Optionally, the bottom plate located at the middle position is provided with an extension part on each side thereof opposite to the bottom plate, and a plurality of connecting pieces are arranged on the extension part and used for connecting the vehicle frame.

[0015] By adopting the above technical scheme, the gravity center of the overall battery box on the vehicle frame is reduced, thereby stabilizing the installation of the battery box on the vehicle frame.

[0016] Optionally, the connecting piece comprises a first damping block, a second damping block, a connecting bolt and a connecting nut, the first damping block and the second damping block are respectively arranged on the two sides of the extension part, the first damping block and the second damping block are arranged in the connecting holes arranged on the extension part, and a gap is arranged between the sides close to each other, the connecting bolt is arranged on the first damping block, the second damping block and the connecting hole, and is arranged on the vehicle frame, the connecting nut is threadedly arranged on the connecting bolt, and is used for fixing the connecting bolt on the vehicle frame.

[0017] By adopting the above technical scheme, the connecting bolt is arranged on the vehicle frame with the first damping block, the extension part and the second damping block, the connecting nut is arranged on the vehicle frame with the connecting bolt, the first damping block and the second damping block cooperate to reduce the vibration transmitted by the vehicle frame, and the connecting piece can reduce the vibration transmitted by the vehicle frame while connecting the extension part and the vehicle frame.

[0018] Optionally, the side close to the extension part of the second damping block is provided with a grommet, and the grommet abuts against the extension part.

[0019] By adopting the above technical scheme, the grommet increases the distance between the first damping block and the second damping block, thereby meeting the installation thickness requirement of the first damping block and the second damping block without increasing the thickness of the bottom plate.

[0020] Optionally, two reinforcing strips are fixedly connected to the bottom plate provided with the extension part, the reinforcing strips correspond to the extension part one by one, and a plurality of rib plates are connected to the sides of the two reinforcing strips away from each other.

[0021] By adopting the technical scheme, the bending strength of the extension part is improved through the rib plate and the reinforcing strip, so that the extension part is not prone to bending deformation when bearing the entire battery box.

[0022] Optionally, between the side plates of two adjacent box frames from the box frame where the extension part is arranged to the lowermost box frame, a reinforcing plate is bolted.

[0023] By adopting the technical scheme, the connecting strength between the two adjacent box frames is improved by arranging the reinforcing plate, so that all the box frames below the box frame where the extension part is arranged are not prone to falling.

[0024] Optionally, the side plate of the uppermost box frame is connected with at least two lifting lugs.

[0025] By adopting the technical scheme, the entire battery box is convenient to be hoisted and installed on the frame after the battery is installed, and the convenience of the battery box installation on the frame is improved.

[0026] In summary, the present application has at least one of the following beneficial technical effects:

[0027] 1. By stacking multiple box frames and arranging a top plate on the uppermost box frame, the battery box can load the battery in a frame structure, which reduces the overall size of the battery box and reduces the overall weight of the battery box, so that the battery box is convenient to install on the frame, and the battery box installed on the frame is not prone to affect the overall size of the electric loader;

[0028] 2. By arranging the first damping block, the second damping block, the connecting bolt and the connecting nut, the vibration between the battery box and the frame can be reduced;

[0029] 3. By arranging the reinforcing plate, all the box frames below the box frame where the extension part is arranged are not prone to falling. BRIEF DESCRIPTION OF DRAWINGS

[0030] Figure 1 is a structural schematic diagram of an embodiment of the present application;

[0031] Figure 2 is a structural schematic diagram of a connecting piece.

[0032] MARKED FOR EXPLANATION:

[0033] 1, box frame; 11, bottom plate; 111, weight-reducing hole; 112, extension part; 113, connecting hole; 12, side plate; 121, wire hole; 2, top plate; 3, connecting piece; 31, first damping block; 311, end cover; 32, second damping block; 321, grommet; 33, connecting bolt; 34, connecting nut; 4, reinforcing strip; 5, rib plate; 6, reinforcing plate; 7, lifting lug. DETAILED DESCRIPTION

[0034] The application will be further described below in conjunction with the accompanying drawings. Figures 1-2 The application will be further described below in conjunction with the accompanying drawings.

[0035] The application discloses a battery box structure of a pure electric loader. Referring to Figure 1 The battery box structure of the pure electric loader comprises a box frame 1 and a top plate 2, four box frames 1 are stacked, the box frame 1 comprises a bottom plate 11 and a side plate 12, the side plate 12 is welded on the bottom plate 11, the bottom plate 11 of the upper box frame 1 is bolted on the side plate 12 of the lower box frame 1, the top plate 2 is adapted to the box frame 1 and is bolted on the side plate 12 of the uppermost box frame 1, and the box space formed by the bottom plate 11 and the side plate 12 is used for accommodating the battery.

[0036] Since the box frame 1 is formed by welding the bottom plate 11 and the side plate 12, and the uppermost box frame 1 is closed by the top plate 2, the overall battery box is in a frame structure, which reduces the overall size of the battery box, so that the battery box installed on the vehicle frame does not easily affect the overall size of the electric loader, and reduces the overall weight of the battery box, facilitating the overall hoisting and installation of the battery box; since the structure of each box frame 1 is the same, the universality of the side plate 12 is increased; when installing the battery, the battery is first installed in the lowermost box frame 1, and then the box frames 1 are stacked one by one, and the battery is installed layer by layer in each stacked box frame 1, so that the battery is installed in layers, thereby reducing the difficulty of battery installation.

[0037] It should be particularly pointed out that when the battery of the same capacity needs to be installed, the frame type battery box structure of the application helps to reduce the overall size of the electric loader.

[0038] Specifically, the bottom plate 11 is in a rectangular plate shape, four side plates 12 are arranged at the four corners of the bottom plate 11, the middle part of the side plate 12 is bent by 90° to adapt to the corner of the bottom plate 11, and a spacing is left between adjacent side plates 12, and the spacing between the two adjacent side plates 12 can effectively dissipate the heat of the battery, so that the battery is easy to dissipate heat.

[0039] Further, referring to Figure 1 A wire hole 121 for arranging the battery cable is formed in the side plate 12, the wire hole 121 is located at the bent part of the side plate 12, and the battery cable is arranged through the wire hole 121, thereby facilitating the battery wiring.

[0040] Further, referring to Figure 1 In addition to the bottom plate 11 at the bottom, a plurality of weight reduction holes 111 are formed in the remaining bottom plates 11, the weight of the bottom plate 11 is reduced through the weight reduction holes 111, thereby further reducing the overall weight of the battery box, so that the overall battery box is further convenient for hoisting.

[0041] Referring toFigure 1 In order to make the battery box stable on the frame, in all the box frames 1, the bottom plate 11 of the second box frame 1 from bottom to top is provided with an extension 112 on both sides, and a plurality of connecting pieces 3 are arranged on the extension 112, which are used for connecting with the frame.

[0042] The bottom plate 11 of the second box frame 1 from bottom to top is connected with the frame, which lowers the gravity center of the whole battery box on the frame, so that the installation of the battery box on the frame is more stable.

[0043] Specifically, referring to Figure 2 The connecting piece 3 comprises a first damping block 31, a second damping block 32, a connecting bolt 33 and a connecting nut 34. The first damping block 31 and the second damping block 32 are both made of rubber material, and are respectively clamped on both sides of the extension 112. The first damping block 31 and the second damping block 32 are both installed in the connecting hole 113 of the extension 112, and a gap is left between the sides close to each other. The connecting bolt 33 is slidably arranged on the first damping block 31, the second damping block 32 and the connecting hole 113, and is used for slidingly arranged on the frame. The connecting nut 34 is threadedly arranged on the connecting bolt 33, and is used for fixing the connecting bolt 33 on the frame. The first damping block 31 and the second damping block 32 can reduce the vibration transmitted by the frame through extrusion deformation.

[0044] In order to make the end of the first damping block 31 can stably bear the fixing force of the connecting bolt 33, the side of the first damping block 31 away from the extension 112 is provided with an end cover 311, and the connecting bolt 33 is slidably arranged on the end cover 311, and the head of the connecting bolt 33 abuts against the end cover 311.

[0045] The connecting bolt 33 installs the first damping block 31, the extension 112 and the second damping block 32 on the frame, the connecting nut 34 fixes the connecting bolt 33 and the frame, and the first damping block 31 and the second damping block 32 cooperate to reduce the vibration transmitted by the frame, so that the connecting piece 3 can reduce the vibration transmitted by the frame while connecting the extension 112 and the frame.

[0046] Further, referring to Figure 2 The first damping block 31 is located above the extension 112, and the second damping block 32 is located below the extension 112. The side of the second damping block 32 close to the extension 112 is provided with a grommet 321, and the grommet 321 abuts against the extension 112. The grommet 321 increases the distance between the first damping block 31 and the second damping block 32, so as to meet the requirement of the installation thickness of the first damping block 31 and the second damping block 32 without increasing the thickness of the bottom plate 11.

[0047] Referring to Figure 1In order to improve the bending strength of the extension part 112, two reinforcing strips 4 are fixed on the bottom plate 11 of the extension part 112, the reinforcing strips 4 correspond to the extension part 112 one by one, and a plurality of rib plates 5 are fixed on the side away from each other of the two reinforcing strips 4, the rib plates 5 are fixed on the extension part 112, the bending strength of the extension part 112 is improved through the rib plates 5 and the reinforcing strips 4, so that the extension part 112 is not easy to bend and deform when bearing the entire battery box.

[0048] With reference to Figure 1 In order to prevent the lowermost box frame 1 from falling off, the side plate 12 of the lowermost box frame 1 and the side plate 12 of the box frame 1 provided with the extension part 112 are bolted with a reinforcing plate 6, the reinforcing plate 6 is symmetrically provided with four, the connection strength of the lowermost box frame 1 and the box frame 1 provided with the extension part 112 is improved through the reinforcing plate 6, so that the lowermost box frame 1 is not easy to fall off.

[0049] With reference to Figure 1 In order to facilitate hoisting the battery box, the four side plates 12 of the uppermost box frame 1 are all fixed with lifting lugs 7, the four lifting lugs 7 are symmetrically arranged and are all arranged near the top corner of the top plate 2, through the four lifting lugs 7, the entire battery box is convenient to hoist and install on the frame after the battery is installed, the convenience of installing the battery box on the frame is improved.

[0050] The implementation principle of the battery box structure of the pure electric loader according to the embodiment of the application is as follows: during use, the batteries are installed in the box frame 1 layer by layer, the top plate 2 is used to close the uppermost box frame 1, the hoisting equipment hoists the battery box to the frame through the lifting lugs 7, the extension part 112 and the frame are fixed through the connecting bolts 33 and the connecting nuts 34, the battery box is installed on the frame, the frame type structure of the battery box is formed through the bottom plate 11, the side plate 12 and the top plate 2, the overall size of the battery box is reduced, and the battery box installed on the frame does not easily affect the overall size of the electric loader.

[0051] The above are the preferred embodiments of the application, which do not limit the protection scope of the application, therefore: any equivalent changes made on the structure, shape and principle of the application should be covered within the protection scope of the application.

Claims

1. An all-electric loader battery box structure, characterized by: The application relates to a battery box frame, which comprises a box frame (1) and a top plate (2), the box frame (1) is arranged in stacks, the box frame (1) comprises a bottom plate (11) and a side plate (12), the side plate (12) is connected to the bottom plate (11), the bottom plate (11) of an upper box frame (1) is connected to the side plate (12) of a lower box frame (1), the top plate (2) is connected to the side plate (12) of the uppermost box frame (1), and the bottom plate (11) and the side plate (12) form a box space for accommodating a battery.

2. An electric-only loader battery box structure according to claim 1, characterized by: The side plate (12) is arranged in multiple, and the multiple side plates (12) are arranged along the edges of the bottom plate (11) one by one, and a spacing is left between adjacent side plates (12).

3. An electric-only loader battery box structure according to claim 1, characterized by: The side plate (12) is provided with a wire hole (121) for arranging a battery cable.

4. An electric-only loader battery box structure according to claim 1, characterized by: Except for the bottom plate (11) at the lowermost position, the rest of the bottom plates (11) are provided with weight-reducing holes (111).

5. A battery box structure for an electric-only loader according to claim 1, characterized in that: The bottom plate (11) at the middle position is provided with an extension (112) on the two sides thereof, and the extension (112) is provided with a plurality of connecting pieces (3) for connecting with a vehicle frame.

6. An electric-only loader battery box structure according to claim 5, characterized by The connecting piece (3) comprises a first damping block (31), a second damping block (32), a connecting bolt (33) and a connecting nut (34), the first damping block (31) and the second damping block (32) are clamped on the two sides of the extension (112), the first damping block (31) and the second damping block (32) are installed in the connecting hole (113) of the extension (112), and a gap is left between the sides close to each other, the connecting bolt (33) is arranged on the first damping block (31), the second damping block (32) and the connecting hole (113), and is arranged on the vehicle frame, and the connecting nut (34) is threadedly sleeved on the connecting bolt (33) and is used for fixing the connecting bolt (33) on the vehicle frame.

7. An electric-only loader battery box structure according to claim 6, characterized by The second damping block (32) is provided with a grommet (321) on the side close to the extension (112), and the grommet (321) abuts against the extension (112).

8. An electric-only loader battery box structure according to claim 5, characterized in that: The bottom plate (11) provided with the extension (112) is fixedly connected with two reinforcing strips (4), the reinforcing strips (4) correspond to the extension (112) one by one, and the two reinforcing strips (4) are connected with a plurality of rib plates (5) on the sides away from each other, and the rib plates (5) are connected with the extension (112).

9. An electric-only loader battery box structure according to claim 5, characterized in that: From the box frame (1) provided with the extension (112) to the lowermost box frame (1), the reinforcing plates (6) are bolted between the side plates (12) of adjacent two box frames (1).

10. The battery box structure for a pure electric loader according to claim 1, characterized in that: The side plate (12) of the uppermost box frame (1) is connected with at least two lifting lugs (7).

Citation Information

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