Displacement guide rail and crushing system

By integrating the sliding guide rail design of the slide plate and gate cylinder into the crusher, the problem of increased crushing system height is solved, and the height of the crushing system is reduced while its functions are enriched, facilitating material interchange between different projects.

CN223761161UActive Publication Date: 2026-01-06SID MACHINERY BEIJING
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Patent Information

Application Number
CN202423136396.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2026-01-06
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

In existing technologies, adding a crushing chamber and a lower gate to a crusher increases the overall height of the crushing system, thereby increasing the construction cost or raising the construction standards of the building.

Method used

Design a displacement guide rail that integrates a slide plate and a gate cylinder inside the first main support. The slide plate is moved by the gate cylinder to block or open the material channel of the crushing device, thereby reducing the overall height of the crushing system. The detachable second main support can be used to adapt to the length requirements of different projects.

Benefits of technology

The overall height of the crushing system has been reduced, increasing its adaptability to building space, enriching its functionality, and facilitating the borrowing and exchange of materials between different projects.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223761161U_ABST
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Abstract

The utility model provides a displacement guide rail and a crushing system, and relates to the field of material treatment. The shifting guide rail comprises a first main body bracket for placing the crushing device, wherein the main body bracket is provided with a mounting position for bearing the crushing device and an overhauling position deviating from the mounting position; the flashboard oil cylinder is arranged in the first main body bracket, is arranged on one side of the maintenance position and is connected with the first main body bracket through a fixing assembly; the inserting plate is arranged in the first main body bracket and is positioned right below the mounting position of the crushing device; the two sides of the inserting plate are in sliding connection with the side wall of the first main body support, one end of the inserting plate is connected with the telescopic end of the flashboard oil cylinder, and the flashboard oil cylinder drives the inserting plate to move in a reciprocating mode in the extending direction of the first main body support so as to block or open a material channel of the crushing device. According to the scheme, the using functions of the shifting guide rail are enriched, the overall height of the crushing system is reduced, and the adaptability of the crushing system to building space is improved.
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Description

Technical Field

[0001] This utility model relates to the field of material handling, and in particular to a displacement guide rail and a crushing system. Background Technology

[0002] The shifting guide rail is a component of the shifting system, a type of equipment in material handling processes. Located after the crusher in the process, the crusher rests on the shifting guide rail. When the crusher needs maintenance, it must be moved from the crushing station to the maintenance station. This relocation is accomplished by the shifting system. During this process, the shifting guide rail supports the crusher, provides auxiliary guidance, assists the hydraulic system in moving the crusher, and ensures the crusher correctly returns to its working position. When the crusher processes flammable, explosive, or other hazardous materials, certain measures are needed to prevent explosions and fires. This is generally achieved by adding a crushing chamber or other enclosed space and a lower gate to the crusher. However, adding a crushing chamber and a lower gate increases the overall height of the crushing system, thus increasing the height of the associated buildings, significantly increasing construction costs or raising the building's construction standards. Utility Model Content

[0003] This utility model provides a shifting guide rail and a crushing system, which solves the problem that the height from the lower gate to the floor where the crusher is located is too high, resulting in an excessively high overall height of the building where the crushing system is located.

[0004] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows:

[0005] An embodiment of this utility model provides a shifting guide rail, comprising:

[0006] A first main support for placing the crushing device, the main support having an installation position for supporting the crushing device and a maintenance position off-site from the installation position;

[0007] A gate cylinder is installed inside the first main support. The gate cylinder is located on one side of the maintenance position and is connected to the first main support through a fixing component.

[0008] An insert plate is installed inside the first main support and located directly below the installation position of the crushing device;

[0009] The two sides of the insert plate are slidably connected to the side walls of the first main support, and one end is connected to the telescopic end of the gate cylinder. The gate cylinder drives the insert plate to reciprocate along the extension direction of the first main support to block or open the material channel of the crushing device.

[0010] Optionally, a plate guide rail is provided on the side wall of the first main support, and the plate is slidably connected to the side wall of the first main support through the plate guide rail.

[0011] Optionally, the first main support is provided with a feeding port, which is connected to the material channel of the crushing device.

[0012] Optionally, the first main support forms a space to accommodate the gate cylinder and the insert plate.

[0013] Optionally, the first main support includes:

[0014] The first vertical beam, the second vertical beam, and the first horizontal beam;

[0015] The first vertical beam and the second vertical beam are arranged opposite to each other, the first horizontal beam is arranged between the first vertical beam and the second vertical beam, and the two ends of the first horizontal beam are respectively connected to the first vertical beam and the second vertical beam;

[0016] The discharge port is located on one side of the first crossbeam, and the other end of the insert plate is located below the first crossbeam;

[0017] The gate cylinder is located between the first vertical beam and the second vertical beam, and is connected to the first vertical beam and the second vertical beam through a fixing assembly.

[0018] Optionally, the shifting guide rail further includes:

[0019] A first inspection cover plate is disposed on the first main support, and the first inspection cover plate is adapted to the inspection position.

[0020] Optionally, the shifting guide rail further includes:

[0021] A discharge chamber is located at the bottom of the first main support and communicates with the discharge port, and a discharge chute is provided on one side of the discharge chamber;

[0022] One side of the upper port of the discharge chamber is located below the discharge port, and the other side is located below the first maintenance cover plate.

[0023] The lower port of the discharge chamber is located directly below the discharge port.

[0024] Optionally, the shifting guide rail further includes:

[0025] A support baffle is set at the edge of the feed port and above the insert plate. Both ends of the support baffle are connected to the first main body bracket. The bottom end face of the support baffle is a preset distance away from the top end face of the insert plate.

[0026] Optionally, the shifting guide rail further includes:

[0027] A second maintenance cover is disposed on the first main support and located between the support baffle and the first maintenance cover.

[0028] Optionally, the shifting guide rail further includes:

[0029] A second main support is detachably installed at the end of the first main support along the extension direction of the first main support.

[0030] An embodiment of this utility model also provides a crushing system, comprising:

[0031] The displacement guide rail and the crushing device disposed on the displacement guide rail, wherein the displacement guide rail is the displacement guide rail described above.

[0032] The above-described solution of this utility model has at least the following beneficial effects:

[0033] The displacement guide rail described in this utility model integrates a slide plate and a gate cylinder on the first main support, allowing the displacement guide rail to be used in combination with different crushing devices. The function of the displacement guide rail is conducive to the borrowing and exchange of materials between different projects in the crushing system. By setting both the slide plate and the gate cylinder inside the first main support, the overall height of the crushing system is reduced, increasing the adaptability of the crushing system to building space. Attached Figure Description

[0034] Figure 1 This is a top view of the shift guide rail of this utility model;

[0035] Figure 2 This is a cross-sectional view of the shift guide rail of this utility model;

[0036] Figure 3 This is an exploded view of the shift guide rail of this utility model;

[0037] Figure 4 This is a schematic diagram of the crushing system of this utility model;

[0038] Explanation of reference numerals in the attached figures:

[0039] 11. Feed inlet; 12. First vertical beam; 121. Limiting plate interface; 122. Shift pin fixing hole; 13. Second vertical beam; 14. First horizontal beam; 141. Side plate; 15. Third vertical beam; 16. Fourth vertical beam; 17. Second horizontal beam; 18. First connecting plate; 19. Second connecting plate; 2. Gate cylinder; 21. Sealing flange; 22. First flange; 23. Insert plate guide rail; 3. Insert plate; 4. Discharge chamber; 41. Discharge chute; 42. Upper port; 43. Lower port; 51. First maintenance cover plate; 52. Second maintenance cover plate; 6. Support baffle; 71. Crusher; 72. Feeder; 73. Explosion relief cylinder; 74. Upper gate. Detailed Implementation

[0040] Exemplary embodiments of the present invention will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the present invention are shown in the drawings, it should be understood that the present invention may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this invention will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

[0041] like Figures 1 to 3 As shown, an embodiment of this utility model proposes a shifting guide rail, comprising:

[0042] A first main support for placing the crushing device, the main support having an installation position for supporting the crushing device and a maintenance position off-site from the installation position;

[0043] A gate cylinder 2 is installed inside the first main support. The gate cylinder 2 is located on one side of the maintenance position and is connected to the first main support through a fixing component.

[0044] An insert plate 3 is installed inside the first main support and located directly below the installation position of the crushing device;

[0045] The two sides of the insert plate 3 are slidably connected to the side wall of the first main support, and one end is connected to the telescopic end of the gate cylinder 2. The gate cylinder 2 drives the insert plate 3 to reciprocate along the extension direction of the first main support to block or open the material channel of the crushing device.

[0046] A first main support for placing the crushing device, wherein the first main support is provided with a discharge port 11 that communicates with the discharge port of the crushing device;

[0047] The gate cylinder 2 is installed inside the main support. The gate cylinder 2 is located on one side of the discharge port 11 and is connected to the first main support through a fixing component.

[0048] An insert plate 3 is installed inside the first main support. The insert plate 3 is located directly below the feed port 11, with one end connected to the telescopic end of the gate cylinder 2 and the other end snapped into the first main support.

[0049] The first main support is provided with a feeding port 11, which is connected to the material channel of the crushing device;

[0050] The first main support forms a space to accommodate the gate cylinder 2 and the insert plate 3.

[0051] In this embodiment, the crushing device can be a general-purpose crusher that does not require sealing, or a crushing device for processing flammable and explosive materials. In use, the crushing device is positioned at the installation location of the crushing device on the shift guide rail, and the material channel of the crushing device is connected to the discharge port 11 of the shift guide rail, allowing the crushed material to be discharged through the discharge port 11. The insert plate 3 is used to block the discharge port 11, thereby blocking the material channel of the crushing device and sealing the bottom of the crushing device, thus facilitating the processing of flammable and explosive materials. The gate cylinder 2 is used to drive the insert plate 3 to slide within the first main support, thereby blocking and opening the discharge port 11, thus facilitating the sealing and opening of the material channel at the bottom of the crushing device. When the crushing device requires maintenance, it is moved from the installation location of the shift guide rail to the maintenance location of the shift guide rail via the first main support, i.e., from the initial crushing position to the maintenance position, for maintenance.

[0052] In this embodiment, by integrating the insert plate and the gate cylinder on the first main support, the shifting guide rail can be used in combination with different crushing devices, enriching the functionality of the shifting guide rail and facilitating the borrowing and exchange of materials between different projects in the crushing system. At the same time, by integrating the insert plate and the gate cylinder inside the first main support, the types of equipment in the crushing system are simplified, and the overall height of the crushing system is effectively reduced, increasing the adaptability of the crushing system to building space. Specifically, the shifting guide rail of this utility model, by integrating the insert plate and the gate cylinder inside the first main support, can reduce the height from the discharge port of the crushing device to the crusher floor from 1750mm to 694mm, which can significantly reduce the overall height of the crushing system.

[0053] In a preferred embodiment, the telescopic end of the gate cylinder 2 is detachably connected to the insert plate 3 by means of a hinge.

[0054] In an optional embodiment of this utility model, the first main support includes:

[0055] First vertical beam 12, second vertical beam 13 and first horizontal beam 14;

[0056] The first vertical beam 12 and the second vertical beam 13 are arranged opposite to each other, and the first horizontal beam 14 is arranged between the first vertical beam 12 and the second vertical beam 13, with both ends of the first horizontal beam 14 connected to the first vertical beam 12 and the second vertical beam 13 respectively.

[0057] The discharge port 11 is located on one side of the first crossbeam 14, and the other end of the insert plate 3 is located below the first crossbeam 14.

[0058] The gate cylinder 2 is located between the first vertical beam 12 and the second vertical beam 13, and is connected to the first vertical beam 12 and the second vertical beam 13 through a fixing assembly.

[0059] The first main support is provided with a plate guide rail 23 on its side wall, and the plate 3 is slidably connected to the side wall of the first main support through the plate guide rail 23.

[0060] In this embodiment, the first vertical beam 12 is disposed at the ends of the first vertical beam 12 and the second vertical beam 13; the crushing device is disposed on the first vertical beam 12 and the second vertical beam 13, and slides on the first vertical beam 12 and the second vertical beam 13;

[0061] In this embodiment, a side plate 141 is provided on one side of the first crossbeam 14, and a groove is provided on the side plate 141; both the side walls of the first vertical beam 12 and the second vertical beam 13 are provided with insert plate guide rails 23, and the insert plate 3 slides on the first main body support through the insert plate guide rails 23.

[0062] One end of the insert plate guide rail 23 is connected to the groove of the side plate 141. In use, when the other end of the insert plate 3 moves to its limit position, the other end of the insert plate 3 is located in the groove, so that the insert plate 3 is exactly below the crossbeam 14, thus completing the closure of the material channel. In a preferred embodiment, the insert plate guide rail 23 is a C-shaped groove structure.

[0063] In an optional embodiment of this utility model, the shifting guide rail further includes:

[0064] A second main support that is detachably connected to one end of the first main support.

[0065] In a preferred embodiment, the second main support includes:

[0066] The third vertical beam 15, the fourth vertical beam 16, and at least one second horizontal beam 17;

[0067] The third vertical beam 15 is arranged opposite to the fourth vertical beam 16, the third vertical beam 15 is detachably connected to the first vertical beam 12, and the fourth vertical beam 16 is detachably connected to the second vertical beam 13.

[0068] The second crossbeam 17 is disposed between the third vertical beam 15 and the fourth vertical beam 16, and both ends of the second crossbeam 17 are respectively connected to the third vertical beam 15 and the fourth vertical beam 16.

[0069] In this embodiment, the second main support is detachably connected to the end of the first main support away from the discharge port 11. The connection method between the first main support and the second main support is not unique, as long as it can be detached. In a preferred embodiment, the second main support and the first main support are bolted together. Specifically, the first main support is provided with a first connecting plate 18, and the second main support is provided with a second connecting plate 19. The second main support and the first main support are fixedly connected by the first connecting plate 18, the second connecting plate 19 and the bolt assembly.

[0070] In this embodiment, the second main support is used to extend the shift guide rail. This design is to adapt to the different requirements of different projects for the length of the shift guide rail. By extending and shortening this part, the overall length of the shift guide rail is controlled, thereby further improving the adaptability of the shift guide rail, making the shift guide rails of different projects universal, and making it more conducive to the borrowing and exchange of materials between different projects.

[0071] In a preferred embodiment, the first vertical beam 12 and the second vertical beam 13 are provided with limit plate interfaces 121; the first vertical beam 12, the second vertical beam 13, the third vertical beam 15, and the fourth vertical beam 16 are all provided with displacement pin fixing holes 122; the limit plate interfaces 121 are located at the crushing station installation position and are used for limiting and fixing the crushing device at the crushing station; the displacement pin fixing holes 122 are located at the maintenance position of the maintenance station and are used to move the crushing device to the maintenance station in conjunction with the displacement beam and the displacement pin.

[0072] In an optional embodiment of this utility model, the fixing component includes:

[0073] A sealing flange 21 is disposed inside the first main body support and is fixedly connected to the first main body support;

[0074] The first flange 22 is installed on the sealing flange 21;

[0075] The first end of the gate cylinder 2 is fixedly connected to the first flange 22, and the second end passes through the sealing flange 21 and is fixedly connected to the sealing flange 21.

[0076] One end of the insert plate 3 is fixedly connected to the second end of the gate cylinder 2.

[0077] In this embodiment, the sealing flange 21 is disposed between the first vertical beam 12 and the second vertical beam 13, and is sealed and fixedly connected to the first vertical beam 12 and the second vertical beam 13; the first end and the second end of the gate cylinder 2 are two opposite ends of the gate cylinder 2, and the second end of the gate cylinder 2 is the extension end of the cylinder extension shaft.

[0078] In an optional embodiment of this utility model, the shifting guide rail further includes:

[0079] A support baffle 6 is set at the edge of the discharge port 11 and above the insert plate 3. Both ends of the support baffle 6 are connected to the first main body bracket. The bottom end face of the support baffle 6 is a preset distance away from the top end face of the insert plate 3.

[0080] In this embodiment, the two ends of the support baffle 6 are respectively connected to the first vertical beam 12 and the second vertical beam 13. The support baffle 6 is used to fix the first vertical beam 12 and the second vertical beam 13 and to block the broken material on the insert plate 3 during the extension and retraction movement, so as to facilitate the falling of the broken material on the insert plate 3 and prevent too much material from sticking to the insert plate 3. In a preferred embodiment, the preset distance between the bottom end face of the support baffle 6 and the upper end face of the insert plate 3 is 2 mm.

[0081] In an optional embodiment of this utility model, the shifting guide rail further includes:

[0082] A first inspection cover 51 is provided on the first main support, and the first inspection cover 51 is adapted to the inspection position.

[0083] A discharge chamber 4 is provided at the bottom of the first main support and communicates with the discharge port 11. A discharge chute 41 is provided on one side of the discharge chamber 4.

[0084] One side of the upper port 42 of the discharge chamber 4 is located below the discharge port 11, and the other side is located below the first maintenance cover plate 51.

[0085] The lower port 43 of the discharge chamber 4 is located directly below the discharge port 11.

[0086] In this embodiment, the design of the discharge chamber 4 facilitates the cleaning of accumulated materials in the space through which the insert plate 3 is recycled. The discharge chute 41 is an inclined surface. When the discharge chute 41 is used to clean the crushed materials accumulated on or around the insert plate 3 between the support baffle 6 and the sealing baffle 21, it facilitates the material to slide to the lower port 43 of the discharge chamber 4 for discharge, preventing excessive material accumulation in the space through which the insert plate 3 is recycled, thereby affecting the normal operation of the insert plate.

[0087] In this embodiment, the first inspection cover plate 51 is disposed on the side of the sealing flange 21 near the first crossbeam 14. The first inspection cover plate 51 is bolted to the first main support, thereby facilitating the opening of the first inspection cover plate 51. The first inspection cover plate 51 is used to clean the crushed material accumulated on the insert plate 3 between the support baffle 6 and the sealing baffle 21, preventing the crushed material from being too sticky to the insert plate 3 when the gate cylinder 2 drives the insert plate 3 to open the discharge port 11, and thus causing a small amount of crushed material to be carried between the support baffle 6 and the sealing flange 21 through the gap between the support baffle 6 and the insert plate 3, resulting in accumulation. During the cleaning process, the cleaning starts from the other end of the upper port 42 of the discharge chamber 4, and the accumulated crushed material is pushed sequentially to the lower port 43 of the discharge chamber 4 through the discharge chute 41 of the discharge chamber 4 to enter the normal material channel.

[0088] In an optional embodiment of this utility model, the shifting guide rail further includes:

[0089] A second maintenance cover 52 is disposed on the first main support and located between the support baffle 6 and the first maintenance cover 51.

[0090] In this embodiment, the second maintenance cover plate 52 is disposed between the first vertical beam 12, the second vertical beam 13, the support baffle 6 and the first maintenance cover plate 51, and the second maintenance cover plate 52 is bolted to the first main body bracket. The second maintenance cover plate 52 is used for the installation, disassembly and maintenance of the connection between the gate cylinder 2 and the insert plate 3.

[0091] like Figure 4 As shown, an embodiment of this utility model also proposes a crushing system, comprising:

[0092] The system includes a shifting guide rail 1 and a crushing device mounted on the shifting guide rail 1, as described above. All implementations of the above-described shifting guide rail are applicable to embodiments of this system and can achieve the same technical effects.

[0093] In an optional embodiment of this utility model, the crushing device includes:

[0094] The crusher 71 is installed on the shift guide rail 1, and the discharge port of the crusher 71 is connected to the discharge port 11 of the shift guide rail.

[0095] Feeder 72 is installed above crusher 71;

[0096] An explosion relief cylinder 73 is connected to one side of the feeder 72;

[0097] The upper gate 74 is located above the feeder 72.

[0098] In this embodiment, the crushing system can be used to process flammable, explosive and other hazardous materials. In order to avoid the material from burning or exploding during crushing, it is necessary to ensure that the oxygen concentration in the crushing system is controllable, that is, to ensure that the crushing system has a certain degree of airtightness. In the use state, the crushing zone can be closed by simultaneously closing the upper gate 74 and the insert plate 3, thereby making the crushing zone a closed space, which facilitates the adjustment of the oxygen concentration in the closed space and is effective for the processing of flammable, explosive and other hazardous materials.

[0099] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.

Claims

1. 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broken device, the main support has the installation position of bearing the broken device and the overhauling position deviating the installation position, the utility model discloses a first main support of placing broken device, the main support has the installation position of bearing the broken device and the overhauling position deviating the installation position, the utility model discloses a first main support of placing broken device, the main support has the installation position of bearing the broken device and the overhauling position deviating the installation position, the utility model discloses a first main support of placing broken device, the main support has the installation position of bearing the broken device and the overhauling position deviating the installation position, the utility model discloses a first main support of placing broken device, the main support has the installation position of bearing the broken device and the overhauling position deviating the installation position, the utility model discloses a first main support of placing broken device, the main support has the installation position of bearing the broken device and the overhauling position deviating the installation position, the utility model discloses a first main support of placing broken device, the main support has the installation position of bearing the broken device and the overhauling position deviating the installation position, the utility model discloses a first main support of placing broken device, the main support has the installation position of bearing the broken device and the overhauling position deviating the installation position, the utility model discloses a first main support of placing broken device, the main support has the installation position of bearing the broken device and the overhauling position deviating the installation position, the utility model discloses a first main support of placing broken device, the main support has the installation position of bearing the broken device and the overhauling position deviating the installation position, the utility model discloses a first main support of placing broken device, the main support has the installation position of bearing the broken device and the overhauling position deviating the installation position, the utility model discloses a first main support of placing broken device, the main support has the installation position of bearing the broken device and the overhauling position deviating the installation position, the utility model discloses a first main support of placing broken device, the main support has the installation position of bearing the broken device and the overhauling position deviating ​ ​ ​ ​ 2. The displacement rail according to claim 1, characterized in that ​ 3. The displacement rail according to claim 1, characterized in that, ​ 4. The displacement rail according to claim 1, characterized in that, ​ 5. The displacement rail according to claim 3, wherein ​ ​ ​ ​ ​ 6. The displacement rail according to claim 1, wherein ​ ​ ​ ​ ​ 7. The displacement rail according to claim 3, wherein ​ ​ 8. The displacement rail according to claim 7, characterized in that ​ ​ ​ ​ 9. The displacement rail according to claim 7, characterized in that Further comprising: a support baffle (6) arranged at the edge of the discharging port (11) and above the plug-in plate (3), two ends of the support baffle (6) being connected with the first body support, and a bottom end surface of the support baffle (6) being at a preset distance from an upper end surface of the plug-in plate (3).

10. The displacement rail according to claim 9, characterized in that Further comprising: a second inspection cover plate (52) arranged on the first body support and between the support baffle (6) and the first inspection cover plate (51).

11. The displacement rail according to claim 1, characterized in that Further comprising: a second body support detachably installed at the end of the first body support along the extension direction of the first body support.

12. A crushing system characterized in that, Comprising: a shifting guide rail and a crushing device arranged on the shifting guide rail, the shifting guide rail being the shifting guide rail according to any one of claims 1 to 11.