Dust collecting device and dust collecting bin
By designing a compressed air-driven dust collection device, and utilizing the airflow acceleration tube and casing structure, the problem of rapid collection of local high-concentration dust during the mixing process of lithium-ion battery cathode materials was solved, achieving safe and efficient dust treatment and extending the service life of the equipment.
Patent Information
- Application Number
- CN202422987026.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Existing technologies are difficult to quickly and effectively handle the localized high-concentration dust clumps generated during the mixing of lithium-ion battery cathode materials, especially when checking uniformity and material discharge. Furthermore, existing small dust collection devices are not easy to replace and pose safety hazards.
A dust collection device was designed, which utilizes a compressed air-driven dust suction device. Through the airflow acceleration tube and housing structure, it achieves efficient dust collection. The outer shell is bell-shaped or cylindrical, equipped with a dust collection chamber, and uses dust filter cloth for filtration. It avoids the need for power-driven operation and is suitable for high-dust environments.
It enables rapid and safe dust handling in high-dust environments, avoiding equipment damage, reducing environmental management difficulties, and extending equipment lifespan.
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Figure CN223761715U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a dust collecting device and a dust collecting bin, belonging to the field of dust collection. BACKGROUND
[0002] At present, with the rapid development of 3C electronics and new energy vehicles, the demand for lithium ion batteries also increases rapidly, and in the production of lithium ion battery positive materials, processes such as mixing, sintering, and crushing of powder materials are involved. Various types of super mixers are used to mix raw materials in the mixing process, and the upper cover of the super mixer needs to be opened to check the uniformity of the mixed materials. After the materials are mixed, a large amount of material dust will be discharged, which will harm the health of the on-site technicians, increase the difficulty of environmental management on site, and cover the equipment parts with dust, affecting the service life of the equipment. How to efficiently and flexibly handle the problem of material dust generated during the "checking uniformity" and "discharging" processes in the process of small-batch research and development and large-scale production line production is particularly important. In the current actual experimental production process, large indoor integrated dust removal equipment is mostly used to solve this problem. However, the mixture of lithium ion battery positive materials (containing lithium carbonate, lithium hydroxide, and lithium cobaltate) has strong suspension ability, and under the action of the super mixer, it generates extremely high dust concentration, which produces local high-concentration dust clusters near the mixing port and discharge port of the super mixer. The existing large indoor integrated dust removal equipment cannot efficiently and flexibly handle the high-concentration dust clusters in this area. Most of the existing small dust collecting devices are built-in dust collecting bins, which are difficult to replace quickly in actual use, and all need electricity as a power source, which has certain safety hazards. SUMMARY
[0003] In order to overcome the problem of local high-concentration dust that cannot be quickly collected during the "checking uniformity" and "discharging" processes in the preparation of lithium ion battery positive material mixtures, the present application provides a product that can quickly collect dust.
[0004] A dust collecting device, comprising:
[0005] a housing;
[0006] an equal number of at least one compressed air inlet pipe, a dust discharge pipe, and a dust suction device; each dust suction device is connected to one compressed air inlet pipe and one dust discharge pipe at both ends;
[0007] The housing has a compressed air interface connected to the compressed air inlet pipe, and a dust discharge interface connected to the dust discharge pipe.
[0008] Further, the shell is a hollow bell or a cylinder.
[0009] Further, the compressed air interface, the dust discharge interface and the dust suction device penetrate the shell.
[0010] Further, the dust suction device further comprises a gas flow acceleration capillary and a cover; the gas flow acceleration capillary is connected with the compressed air inlet pipe and the dust discharge pipe at two ends.
[0011] Further, the cross-sectional area of the gas flow acceleration capillary is smaller than that of the compressed air inlet pipe.
[0012] Further, the compressed air inlet pipe is connected with at least one dust suction pipe.
[0013] Further, the compressed air interface is connected with the compressed air inlet pipe through a gas pipe reducing joint, and the dust discharge interface is connected with the dust discharge pipe through the gas pipe reducing joint.
[0014] Further, the shell is a bell, and two holes are formed at the top of the bell, so that the compressed air interface and the dust discharge interface can enter the inside of the shell; at least one hole is formed at the bottom of the bell, so that the dust suction pipe in the dust suction device can be in contact with the outside; or the shell is a cylinder, and the holes corresponding to the compressed air interface and the dust discharge interface are located at the non-bottom of the shell, and the hole corresponding to the dust suction pipe is located at the non-top of the shell.
[0015] A dust collecting bin suitable for the device is provided, comprising:
[0016] a bin shell, a dust inlet and a bin sealing cover, wherein the dust inlet is connected with the dust discharge interface through a pipeline.
[0017] Further, the middle of the bin sealing cover is a dust filter cloth.
[0018] The present application has the following advantages:
[0019] The present application solves the problem that the dust generated during the inspection of material uniformity, the discharge of material and the cleaning of equipment cannot be quickly treated. The present application adopts compressed air, does not need power supply driving, is suitable for an environment with extremely high dust concentration, and is not easy to be damaged. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 is a structural schematic view of a dust collecting device of the first embodiment of the present application.
[0021] Figure 2 is a structural schematic view of a dust suction device of the present application.
[0022] Figure 3 Figure 2 is a structural schematic diagram of a dust collecting device according to a second embodiment of the present application.
[0023] Figure 4 Figure 3 is a structural schematic diagram of a reducer for an air pipe according to the second embodiment of the present application.
[0024] Figure 5 Figure 4 is a structural schematic diagram of a dust collecting bin according to the second embodiment of the present application.
[0025] 1 - compressed air interface; 2 - housing; 3 - compressed air inlet pipe; 4 - dust suction device; 5 - dust discharge pipe; 6 - dust discharge interface; 7 - reducer for an air pipe; 8 - reducer for compressed air; 9 - dust discharge reducer; 10 - airflow acceleration pipe; 11 - dust suction pipe; 12 - cover; 13 - bin shell; 14 - dust inlet; 15 - bin sealing cover. DETAILED DESCRIPTION
[0026] Embodiments of the present application will be described in detail below, examples of which are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary and are only used to explain the present application and cannot be understood as a limitation of the present application.
[0027] Figure 1 A dust collecting device according to a first embodiment of the present application is shown. The housing 2 of the device is a hollow bell-shaped body, and has two holes at the top so that the compressed air interface 1 and the dust discharge interface 6 can enter the inside of the housing 2, and has at least one hole at the bottom so that the dust suction pipe 11 in the dust suction device 4 can be in contact with the outside. In an embodiment not shown, the housing 2 can also be a column, and the holes corresponding to the compressed air interface 1 and the dust discharge interface 6 can be at any position other than the bottom of the housing 2, and the hole corresponding to the dust suction pipe 11 can be at any position other than the top of the housing 2.
[0028] In the embodiment shown in Figure 1, the compressed air interface 1 is fixedly connected to three compressed air inlet pipes 3, and one end of the compressed air inlet pipe 3 is connected to the dust suction device 4; the dust discharge interface 6 is fixedly connected to three dust discharge pipes 5, and the other end of the dust discharge pipe 5 is connected to the dust suction device 4 (not shown); so that a passage is formed, which includes the compressed air interface 1, the compressed air inlet pipe 3, the dust suction device 4, the dust discharge pipe 5 and the dust discharge interface 6 in sequence. In an embodiment not shown, the number of compressed air inlet pipes 3, dust suction devices 4 and dust discharge pipes 5 can be one to many. Figure 1 Figure 1 In the embodiment shown in Figure 1, the compressed air interface 1 is fixedly connected to three compressed air inlet pipes 3, and one end of the compressed air inlet pipe 3 is connected to the dust suction device 4; the dust discharge interface 6 is fixedly connected to three dust discharge pipes 5, and the other end of the dust discharge pipe 5 is connected to the dust suction device 4 (not shown); so that a passage is formed, which includes the compressed air interface 1, the compressed air inlet pipe 3, the dust suction device 4, the dust discharge pipe 5 and the dust discharge interface 6 in sequence. In an embodiment not shown, the number of compressed air inlet pipes 3, dust suction devices 4 and dust discharge pipes 5 can be one to many.
[0029] Figure 2 The internal structure of the dust suction device 4 according to the first embodiment of this utility model is shown. The housing 12 of the dust suction device 4 is a cuboid with a channel running through the middle and penetrating two opposite sides, through which the airflow accelerating capillary 10 is placed. One end of the airflow accelerating capillary 10 is fixedly connected to the compressed air inlet pipe 3, and the other end is fixedly connected to the dust discharge pipe 5. The cross-sectional area of the airflow accelerating capillary 10 is smaller than that of the compressed air inlet pipe 3. The housing 12 of the dust suction device 4 has a through hole on the other side that connects to the aforementioned channel. This hole is used to embed the dust suction pipe 11, so that the dust suction pipe 11 is fixedly connected to the airflow accelerating capillary. In an embodiment not shown, the structure of the housing 12 is the same as described above, but the channel of the housing 12 does not contain the airflow accelerating capillary 10.
[0030] refer to Figure 1 and Figure 2 In the first embodiment of this utility model, the compressed air interface 1 is connected to a compressed air source, allowing compressed air to enter the compressed air interface 1. Subsequently, the compressed air supplies air to the three dust suction devices 4 via three compressed air inlet pipes. In one dust suction device 4, when the compressed air flows into the gas acceleration tube 10, the reduced cross-sectional area of the channel further accelerates the compressed air flow rate. Then, as it flows through the dust suction pipe 11, a negative pressure difference is generated between the suction port of the dust suction pipe 11 and the outside environment, causing external dust to be drawn into the dust suction pipe 11 and enter the dust discharge pipe 5 along with the compressed air. Finally, the compressed air in the three dust discharge pipes 5 and the external dust converge at the dust discharge interface 6.
[0031] Figure 3 This is a dust collection device according to the second embodiment of the present invention, wherein the compressed air interface 1 is connected to three compressed air inlet pipes 3 via a pipe reducer 7, and the dust discharge interface 6 is connected to three dust discharge pipes 5 (in... Figure 3 The compressed air inlet pipe 3 (overlapping with the compressed air inlet pipe 3) is connected via a pipe reducer 7. The compressed air inlet 1, compressed air inlet pipe 3, dust outlet inlet 6, and dust outlet pipe 5 share a single pipe reducer 7, forming a passageway sequentially comprising the compressed air inlet 1, pipe reducer 7, compressed air inlet pipe 3, dust suction device 4, dust outlet pipe 5, pipe reducer 7, and dust outlet 6. In embodiments not illustrated, the compressed air inlet 1 is connected to the compressed air inlet pipe 3 via one pipe reducer 7, and the dust outlet inlet 6 is connected to the dust outlet pipe 5 via another pipe reducer 7.
[0032] Figure 4The internal structure of the tracheal reducing joint 7 of the second embodiment of the present application is shown. The tracheal reducing joint 7 is a cuboid, which contains two independent passages. The two passages are respectively the passage represented by the compressed air reducing joint 8 and the passage represented by the dust discharging joint 9. Each passage has four holes, one of which is located on one side of the cuboid, and the other three holes are located on the opposite side of the above-mentioned side. The compressed air reducing joint 8 is connected with the compressed air interface 1, and the other three holes in the passage are connected with the three compressed air inlet pipes 3; the dust discharging reducing joint 9 is connected with the dust discharging interface 6, and the other three holes in the passage are connected with the three dust discharging pipes 5. In any passage of the tracheal reducing joint 7, there is a reducing pipeline, so that the compressed air flowing through the tracheal reducing joint 7 is further accelerated. In the unshown embodiment, the tracheal reducing joint 7 can be of any shape, and the holes of any passage can be located at any position.
[0033] Figure 5 The dust collecting bin of the dust collecting device suitable for the first and second embodiments of the present application is shown. The bin shell 13 of the dust collecting bin is a cylinder, and the dust inlet 14 and the bin sealing cover 15 are located at the top of the bin shell 13. The bin sealing cover 15 is rotatably connected with the bin shell 13, and the middle of the bin sealing cover 15 contains a dust filter cloth. The dust inlet 14 is connected with the dust discharging interface 6 through a pipeline. In the unshown embodiment, the bin shell 13 can be a bell-shaped body, and the dust inlet 14 can be located at any position other than the bottom of the bin shell 13.
[0034] The above description has fully disclosed the specific embodiments of the present application. It should be pointed out that any modification made by the skilled in the art to the specific embodiments of the present application does not deviate from the scope of the claims of the present application. Accordingly, the scope of the claims of the present application is not limited to the above-mentioned specific embodiments.
Claims
1. A dust collecting device characterized by comprising: The invention relates to a dust collector comprising: a housing; an equal number of at least one compressed air inlet pipe, a dust outlet pipe and a dust suction device; each dust suction device is connected to one compressed air inlet pipe and one dust outlet pipe at each end; the housing has a compressed air interface connected to the compressed air inlet pipe; the housing has a dust outlet interface connected to the dust outlet pipe.
2. The dust collection apparatus according to claim 1, characterized by, The housing is a hollow bell or a cylinder.
3. The dust collection apparatus according to claim 1, characterized in that, The compressed air interface, the dust outlet interface and the dust suction device pass through the housing.
4. The dust collection apparatus according to claim 1, characterized in that, The dust suction device further comprises a gas flow acceleration pipe and a cover; the gas flow acceleration pipe is connected to the compressed air inlet pipe and the dust outlet pipe at each end.
5. The dust collection apparatus according to claim 4, characterized in that, The cross-sectional area of the gas flow acceleration pipe is smaller than that of the compressed air inlet pipe.
6. The dust collection apparatus according to claim 4, characterized in that, The compressed air inlet pipe is connected to at least one dust suction pipe.
7. The dust collection device of claim 1, wherein The compressed air interface is connected to the compressed air inlet pipe through a pipe reducer, and the dust outlet interface is connected to the dust outlet pipe through the pipe reducer.
8. The dust collecting apparatus according to claim 1 or 2, characterized in that, The housing is a bell, and the top of the bell has two holes to allow the compressed air interface and the dust outlet interface to enter the interior of the housing; the bottom of the bell has at least one hole to allow the dust suction pipe in the dust suction device to be in contact with the outside world. Or the housing is a cylinder, and the holes corresponding to the compressed air interface and the dust outlet interface are located at the non-bottom part of the housing, and the hole corresponding to the dust suction pipe is located at the non-top part of the housing.
9. A dust hopper for use in the dust collection apparatus of any one of claims 1 to 8, characterized in that, The invention relates to a dust collector comprising: a housing, a dust inlet and a bin sealing cover, wherein the dust inlet is connected to the dust outlet interface through a pipe.
10. The dust bin according to claim 9, characterized in that The bin sealing cover has a dust filter cloth in the middle.