Elevator guide rail straightening device

By using a U-shaped frame with adjustable extrusion roller distance and a lidar sensor for detection, combined with an elevator guide rail straightening device controlled by a reverse threaded screw and an electric push rod, the problems of existing devices being unable to adapt to guide rails of different widths and having unadjustable extrusion pressure are solved, achieving a highly efficient guide rail straightening effect.

CN223761790UActive Publication Date: 2026-01-06DANYANG HUAFA ENVIRONMENTAL PROTECTION MACHINERY
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Patent Information

Application Number
CN202422047497.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2026-01-06
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

Existing elevator guide rail straightening devices cannot adapt to guide rails of different widths, and the compressive force is not adjustable, resulting in poor straightening effect.

Method used

The U-shaped frame structure with adjustable extrusion roller distance is adopted. Combined with the laser radar sensor to detect the degree of bending of the guide rail, the extrusion plate is controlled to apply appropriate extrusion force through the reverse threaded screw and electric push rod to achieve the staggered straightening of multiple extrusion rollers.

Benefits of technology

It enables flexible straightening of guide rails of different widths, improves the straightening effect, ensures the straightness and flatness of the guide rails, and enhances the stability and safety of elevator operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of straightening devices, in particular to an elevator guide rail straightening device which comprises a U-shaped frame, a reverse thread lead screw is rotationally connected into the U-shaped frame, two symmetrically-distributed thread sleeves are connected to the outer wall of the reverse thread lead screw in a threaded mode, and supporting plates are fixedly connected to the upper end faces of the two thread sleeves. Mounting plates are fixedly connected to the upper end faces of the two supporting plates, electric push rods are mounted on the opposite faces of the two mounting plates, the distance between the guide rail and the laser radar sensors can be detected through the two laser radar sensors, when the distance is larger than or smaller than a set value, it is proved that the guide rail is bent, and at the moment, the guide rail is bent by starting the electric push rods. And the corresponding extrusion plate is driven, and the electric push rod is controlled to drive the extrusion plate to apply corresponding extrusion force to the bending part of the guide rail according to the specific deviation value detected by the laser radar sensor, so that the purposes of applying the corresponding extrusion force according to the bending degree of the guide rail and achieving a good straightening effect are achieved.
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Description

Technical Field

[0001] This utility model relates to the field of straightening device technology, specifically an elevator guide rail straightening device. Background Technology

[0002] An elevator guide rail straightening device is a specialized piece of equipment used to correct problems such as bending, twisting, and unevenness in elevator guide rails. This device effectively improves the straightness and flatness of the elevator guide rails, thereby ensuring stable elevator operation and passenger safety. Therefore, the guide rails need to be straightened before installation, requiring the use of an elevator guide rail straightening device.

[0003] Existing guide rail straightening devices generally use two sets of staggered pressing rollers to straighten the bent parts of the guide rail. However, since the distance between the two sets of pressing rollers is relatively fixed, it is inconvenient to straighten guide rails of different widths, making it inconvenient to use.

[0004] Furthermore, when the guide rail is straightened using only the compression roller, the compression force on the guide rail is limited, making it difficult to apply appropriate compression force to the degree of bending of the guide rail, resulting in an unsatisfactory straightening effect. Therefore, it is necessary to propose an elevator guide rail straightening device to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of this utility model is to provide an elevator guide rail straightening device, which has the characteristics of adjustable distance between the extrusion rollers, convenient for straightening guide rails of different widths, and can apply corresponding extrusion force according to the degree of curvature of the guide rail, resulting in good straightening effect.

[0006] The purpose of this utility model is to provide an elevator guide rail straightening device, including a U-shaped frame. The U-shaped frame is rotatably connected to a reverse threaded screw. The outer wall of the reverse threaded screw is threaded with two symmetrically distributed threaded sleeves. The upper end face of each of the two threaded sleeves is fixedly connected to a support plate. The upper end face of each of the two support plates is fixedly connected to a mounting plate. An electric push rod is installed on the opposite side of each of the two mounting plates. The output end of each of the two electric push rods passes through the mounting plate and is fixedly connected to a pressing plate.

[0007] Multiple evenly distributed extrusion rollers are rotatably connected to the upper end faces of both support plates;

[0008] Each of the two support plates has a mounting shell fixedly connected to its upper end face. Each of the two mounting shells has a lidar sensor installed inside. The opposite sides of the two lidar sensors are flush with the two support plates respectively.

[0009] To facilitate the movement of the drive rail, in a preferred embodiment of the elevator guide rail straightening device of this utility model, the upper surfaces of the two support plates are rotatably connected to two drive rollers distributed to the left and right, the lower ends of the two drive rollers extend to the bottom of the support plates, the lower surfaces of the two support plates are fixedly connected to L-shaped plates, and motors are installed on the lower surfaces of the two L-shaped plates. The output end of the motor passes through the L-shaped plate and is fixedly connected to one of the drive rollers.

[0010] The two drive rollers, positioned on the left and right, are connected by a belt.

[0011] To facilitate the rotation of the reverse threaded screw, as a preferred embodiment of the elevator guide rail straightening device of this utility model, a second motor is installed at the front end of the U-shaped frame, and the output end of the second motor passes through the U-shaped frame and is fixedly connected to the reverse threaded screw.

[0012] To facilitate the straightening of the guide rail, in a preferred embodiment of the elevator guide rail straightening device of this utility model, the plurality of extrusion rollers located at the front end and the plurality of extrusion rollers located at the rear end are staggered.

[0013] To prevent the threaded sleeves from rotating axially, as a preferred embodiment of the elevator guide rail straightening device of this utility model, both threaded sleeves are slidably connected to the U-shaped frame via slide rails.

[0014] For ease of operation, in a preferred embodiment of the elevator guide rail straightening device of this utility model, a controller is installed at the front end of the U-shaped frame, and the controller is electrically connected to two laser radar sensors.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] In this invention, a second motor drives a reverse threaded screw to rotate. When the reverse threaded screw rotates, it drives two threaded sleeves to move relative to each other, thereby driving two mounting plates, electric push rods, extrusion plates, and extrusion rollers connected thereto to move relative to each other, so that the distance between the multiple extrusion rollers located at the front end and the multiple extrusion rollers located at the rear end matches the width of the guide rail.

[0017] As the guide rail moves between multiple extrusion rollers, it first passes through two lidar sensors. These sensors detect the distance between the guide rail and the lidar sensors. When the distance is greater than or less than a set value, it indicates that the guide rail is bent. At this point, the electric actuator can be activated to drive the corresponding extrusion plate. Based on the specific deviation value detected by the lidar sensors, the electric actuator can be controlled to drive the extrusion plate to apply the corresponding extrusion force to the bent part of the guide rail, thus performing an initial straightening operation. Then, the guide rail passes through multiple staggered extrusion rollers for further straightening.

[0018] In summary, the goal is to achieve an adjustable distance between the extrusion rollers, facilitating the straightening of guide rails of different widths, and allowing the application of appropriate extrusion force based on the degree of curvature of the guide rails, resulting in a good straightening effect. Attached Figure Description

[0019] Figure 1 This is an overall structural diagram of the present invention;

[0020] Figure 2 This is a top view of the structure of this utility model;

[0021] Figure 3 This is the main view of the structure of this utility model.

[0022] In the diagram: 1. U-shaped frame; 2. Reverse threaded screw; 3. Threaded sleeve; 4. Support plate; 5. Mounting plate; 6. Electric actuator; 7. Extrusion plate; 8. Extrusion roller; 9. Mounting housing; 10. LiDAR sensor; 11. Motor; 12. Drive roller; 13. L-shaped plate; 14. Second motor; 15. Controller. Detailed Implementation

[0023] Please see Figures 1 to 3 An elevator guide rail straightening device includes a U-shaped frame 1. A reverse threaded screw 2 is rotatably connected inside the U-shaped frame 1. Two symmetrically distributed threaded sleeves 3 are threadedly connected to the outer wall of the reverse threaded screw 2. A support plate 4 is fixedly connected to the upper end face of each of the two threaded sleeves 3. A mounting plate 5 is fixedly connected to the upper end face of each of the two support plates 4. An electric push rod 6 is installed on the opposite side of each of the two mounting plates 5. The output ends of the two electric push rods 6 pass through the mounting plate 5 and are fixedly connected to a pressing plate 7.

[0024] Multiple evenly distributed extrusion rollers 8 are rotatably connected to the upper end surfaces of both support plates 4;

[0025] The upper surfaces of the two support plates 4 are fixedly connected to the mounting shells 9. The interior of the two mounting shells 9 is equipped with a laser radar sensor 10. The opposite sides of the two laser radar sensors 10 are flush with the two support plates 4 respectively.

[0026] In this embodiment: First, the second motor 14 drives the reverse threaded screw 2 to rotate. When the reverse threaded screw 2 rotates, it drives the two threaded sleeves 3 to move relative to each other, thereby driving the two mounting plates 5, electric push rods 6, extrusion plates 7 and the extrusion rollers 8 connected thereto to move relative to each other, so that the distance between the multiple extrusion rollers 8 located at the front end and the multiple extrusion rollers 8 located at the rear end matches the width of the guide rail.

[0027] During the movement of the guide rail between multiple extrusion rollers 8, it first passes through two lidar sensors 10. The distance between the guide rail and the lidar sensors 10 can be detected by the two lidar sensors 10. When the distance is greater than or less than the set value, it proves that the guide rail is bent. At this time, the electric push rod 6 can be activated to drive the corresponding extrusion plate 7 and, based on the specific deviation value detected by the lidar sensors 10, control the electric push rod 6 to drive the extrusion plate 7 to apply the corresponding extrusion force to the bent part of the guide rail, and perform the initial straightening operation on the bent part of the guide rail. Then, the guide rail passes through multiple staggered extrusion rollers 8 for further straightening operation.

[0028] The electric actuator 6 located at the rear end responds accordingly to the values ​​detected by the rear-end lidar sensor 10;

[0029] The electric actuator 6 located at the front end responds accordingly to the values ​​detected by the front-end lidar sensor 10.

[0030] As a technical optimization of this utility model, the upper surfaces of the two support plates 4 are rotatably connected to two left and right distributed drive rollers 12, the lower ends of the two drive rollers 12 extend to the bottom of the support plate 4, the lower surfaces of the two support plates 4 are fixedly connected to L-shaped plates 13, and the lower surfaces of the two L-shaped plates 13 are equipped with motors 11, the output end of the motors 11 passes through the L-shaped plates 13 and is fixedly connected to one of the drive rollers 12.

[0031] The two drive rollers 12, which are distributed on the left and right, are connected by a belt.

[0032] In this embodiment: the guide rail is placed between multiple drive rollers 12 distributed in the front and rear, and two motors 11 are started to rotate in opposite directions, thereby driving the drive rollers 12 connected to them to rotate relative to each other. At the same time, another drive roller 12 is driven to rotate simultaneously through a belt. This process serves to transport the guide rail.

[0033] As a technical optimization of this utility model, a second motor 14 is installed at the front end of the U-shaped frame 1, and the output end of the second motor 14 passes through the U-shaped frame 1 and is fixedly connected to the reverse threaded screw 2.

[0034] In this embodiment, the second motor 14 can drive the reverse threaded screw 2 to rotate.

[0035] As a technical optimization of this utility model, the multiple extrusion rollers 8 located at the front end and the multiple extrusion rollers 8 located at the rear end are staggered.

[0036] In this embodiment, the multiple extrusion rollers 8 located at the front end and the multiple extrusion rollers 8 located at the rear end are staggered, which facilitates the straightening of the guide rail.

[0037] As a technical optimization of this utility model, both threaded sleeves 3 are slidably connected to the U-shaped frame 1 via slide rails.

[0038] In this embodiment, both threaded sleeves 3 are slidably connected to the U-shaped frame 1 via slide rails, which can prevent the two threaded sleeves 3 from rotating axially.

[0039] As a technical optimization of this utility model, a controller 15 is installed at the front end of the U-shaped frame 1, and the controller 15 is electrically connected to two lidar sensors 10.

[0040] In this embodiment, the controller 15 is electrically connected to the two lidar sensors 10, which facilitates signal transmission.

[0041] Working principle: First, the second motor 14 drives the reverse threaded screw 2 to rotate. When the reverse threaded screw 2 rotates, it drives the two threaded sleeves 3 to move relative to each other, thereby driving the two mounting plates 5, electric push rods 6, extrusion plates 7 and the extrusion rollers 8 connected thereto to move relative to each other, so that the distance between the multiple extrusion rollers 8 at the front end and the multiple extrusion rollers 8 at the rear end matches the width of the guide rail.

[0042] As the guide rail moves between multiple extrusion rollers 8, it first passes through two lidar sensors 10. The distance between the guide rail and the lidar sensors 10 can be detected by the two lidar sensors 10, and the signal is transmitted to the controller 15. When the distance is greater than or less than the set value, it proves that the guide rail is bent. The electric actuator 6 is activated to drive the corresponding extrusion plate 7 and, based on the specific deviation value detected by the lidar sensors 10, controls the electric actuator 6 to drive the extrusion plate 7 to apply the corresponding extrusion force to the bent part of the guide rail, thus performing the initial straightening operation on the bent part of the guide rail. Then, the guide rail passes through multiple staggered extrusion rollers 8 for further straightening.

[0043] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An elevator guide rail straightening device comprising a U-shaped frame (1), characterized in that: The inside of the U-shaped frame (1) is rotationally connected with a reverse threaded screw rod (2), the outer wall of the reverse threaded screw rod (2) is threadedly connected with two symmetrically distributed threaded sleeves (3), the upper end faces of the two threaded sleeves (3) are fixedly connected with support plates (4), the upper end faces of the two support plates (4) are fixedly connected with mounting plates (5), the opposite sides of the two mounting plates (5) are both mounted with electric push rods (6), the output ends of the two electric push rods (6) are both penetrated through the mounting plates (5) and fixedly connected with extrusion plates (7); The upper end faces of the two support plates (4) are both rotationally connected with a plurality of uniformly distributed extrusion rollers (8); The upper end faces of the two support plates (4) are both fixedly connected with mounting shells (9), the interiors of the two mounting shells (9) are both mounted with laser radar sensors (10), the opposite sides of the two laser radar sensors (10) are both flush with the two support plates (4) respectively.

2. An elevator guide rail straightening device according to claim 1, characterized in that: The upper end faces of the two support plates (4) are both rotationally connected with two left and right distributed drive rollers (12), the lower ends of the two drive rollers (12) are both extended below the support plates (4), the lower end faces of the two support plates (4) are both fixedly connected with L-shaped plates (13), the lower end faces of the two L-shaped plates (13) are both mounted with motors (11), the output ends of the motors (11) are penetrated through the L-shaped plates (13) and fixedly connected with one of the drive rollers (12); The two left and right distributed drive rollers (12) are connected through a belt.

3. The elevator guide rail straightening device according to claim 1, characterized in that: The front end of the U-shaped frame (1) is mounted with a second motor (14), the output end of the second motor (14) is penetrated through the U-shaped frame (1) and fixedly connected with the reverse threaded screw rod (2).

4. The elevator guide rail straightening device according to claim 1, characterized in that: The front end of the U-shaped frame (1) is mounted with a second motor (14), the output end of the second motor (14) is penetrated through the U-shaped frame (1) and fixedly connected with the reverse threaded screw rod (2).

5. The elevator guide rail straightening device of claim 1, wherein: The front end of the U-shaped frame (1) is mounted with a second motor (14), the output end of the second motor (14) is penetrated through the U-shaped frame (1) and fixedly connected with the reverse threaded screw rod (2).

6. The elevator guide rail straightening device of claim 1, wherein: The front end of the U-shaped frame (1) is mounted with a second motor (14), the output end of the second motor (14) is penetrated through the U-shaped frame (1) and fixedly connected with the reverse threaded screw rod (2). The front end of the U-shaped frame (1) is mounted with a second motor (14), the output end of the second motor (14) is penetrated through the U-shaped frame (1) and fixedly connected with the reverse threaded screw rod (2). The front end of the U-shaped frame (1) is mounted with a second motor (14), the output end of the second motor (14) is penetrated through the U-shaped frame (1) and fixedly connected with the reverse threaded screw rod (2). The front end of the U-shaped frame (1) is mounted with a second motor (14), the output end of the second motor (14) is penetrated through the U-shaped frame (1) and fixedly connected with the reverse threaded screw rod (2). 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