Hydraulic extrusion coil copper pipe bending device
The hydraulic extrusion coil copper tube bending device, which uses a hydraulically driven moving mold body and a stationary mold body to form a Z-shaped structure, solves the problem of large gaps at the coil joints and improves the service life of the coil.
Patent Information
- Application Number
- CN202520296829.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-02-24
AI Technical Summary
When processing coils, existing bending devices produce a large gap at the joint of the upper and lower coils after winding, making them prone to puncture.
The hydraulically driven moving mold body cooperates with the stationary mold body. The working surface of the moving mold body consists of three planes and two arc surfaces. The hydraulic drive drives the moving mold body to move closer to or away from the stationary mold body, extruding and bending the coil copper tube to form a Z-shaped structure to reduce the gap at the joint.
This improves the fit at the coil joints, reduces the risk of breakdown, and extends the coil's lifespan.
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Figure CN223761850U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of metallurgical equipment technology, and in particular relates to a hydraulic extrusion coil copper tube bending device. Background Technology
[0002] A bending machine is a machine capable of bending thin plates or metal tubes. Coils are frequently used in metallurgical equipment, and these coils are obtained through bending processes. For example, Chinese invention patent CN102861796A discloses a bending mechanism, including a bending die for bending the coil in the bending mechanism at a set angle, and a bending fixture plate on which the bending mechanism is placed. Existing bending devices produce coils that are cylindrical, such as… Figure 1 As shown, after the upper and lower coils are wound, the gap at the junction of the upper and lower coils is large, making it easy to be broken down, resulting in furnace penetration. Utility Model Content
[0003] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a hydraulic extrusion coil copper tube bending device with a small gap after the upper and lower coils are wound together after processing the coil.
[0004] The technical solution adopted by this utility model to solve its technical problem is:
[0005] A hydraulic extrusion coil copper tube bending device, comprising:
[0006] Press the body tightly;
[0007] Hydraulic drive components are mounted on the clamping body;
[0008] The static mold body is set on the clamping body;
[0009] A moving mold body is disposed on the hydraulic drive component, and the moving mold body is moved closer to or away from the stationary mold body by the hydraulic drive component;
[0010] The surfaces opposite to the stationary mold body and the moving mold body are the working surfaces. The working surfaces of the moving mold body are composed of a first plane, a first arc surface, a second plane, a second arc surface, and a third plane that are connected in sequence and smoothly transitioned. The first plane and the third plane are parallel to the bottom side surface. The second plane forms an angle of 40° to 50° with the bottom side surface. The distance from the first plane to the bottom side surface is greater than the distance from the third plane to the bottom side surface.
[0011] Preferably, in the hydraulic extrusion coil copper tube bending device of this utility model, the pressing body includes a side plate, a bottom plate, a first longitudinal plate, a second longitudinal plate, a third longitudinal plate, and a fourth longitudinal plate. The first longitudinal plate, the second longitudinal plate, the third longitudinal plate, and the fourth longitudinal plate are parallel to each other, and the first longitudinal plate, the second longitudinal plate, the third longitudinal plate, and the fourth longitudinal plate are all located at the bottom of the bottom plate. One end of the first longitudinal plate, the second longitudinal plate, the third longitudinal plate, and the fourth longitudinal plate is connected to the side plate. A hydraulic drive component is installed on the side plate.
[0012] Preferably, in the hydraulic extrusion coil copper tube bending device of this utility model, the first longitudinal plate, the second longitudinal plate, the third longitudinal plate and the fourth longitudinal plate are all I-beams, and the first longitudinal plate and the second longitudinal plate are arranged opposite to each other, and the third longitudinal plate and the fourth longitudinal plate are arranged opposite to each other.
[0013] Preferably, in the hydraulic extrusion coil copper tube bending device of this utility model, the base plate is provided with a plurality of mounting holes, and the stationary mold body is mounted on the mounting holes by screws.
[0014] Preferably, in the hydraulic extrusion coil copper tube bending device of this utility model, the hydraulic drive component includes an oil cylinder, a telescopic rod, and a support ear plate disposed at the end of the telescopic rod, wherein the support ear plate is connected to the moving mold body.
[0015] Preferably, in the hydraulic extrusion coil copper tube bending device of this utility model, the supporting ear plate is connected to the moving mold body through a rotating shaft.
[0016] Preferably, in the hydraulic extrusion coil copper tube bending device of this utility model, the base plate is provided with two hollows, and the support ear plate is provided in the hollows, and the position of the support ear plate is restricted by the side wall of the hollows.
[0017] Preferably, in the hydraulic extrusion coil copper tube bending device of this utility model, the two hollows are located between the first and second longitudinal plates and between the third and fourth longitudinal plates, respectively, so as to reduce the impact of the hollows on the strength of the base plate.
[0018] The beneficial effects of this utility model are:
[0019] This utility model discloses a hydraulic extrusion coil copper tube bending device. A hydraulic drive unit moves the moving mold body closer to or away from the stationary mold body to extrude and bend the coil copper tube. The working surface has a structure of three planes and two arc surfaces, causing the processed coil copper tube to form a Z-shaped structure. This ensures that the gap at the joint between the upper and lower coils is tightly closed after winding, making it less prone to breakage and improving the coil's service life. Attached Figure Description
[0020] The technical solution of this application will be further described below with reference to the accompanying drawings and embodiments.
[0021] Figure 1This is a schematic diagram of the structure of a coil after winding in the prior art;
[0022] Figure 2 This is a schematic diagram of the structure above the hydraulic extrusion coil copper tube bending device according to an embodiment of this application;
[0023] Figure 3 This is a schematic diagram of the lower part of the hydraulic extrusion coil copper tube bending device according to an embodiment of this application;
[0024] Figure 4 This is a schematic diagram of the hydraulic extrusion coil copper tube bending device according to an embodiment of this application, omitting the static and dynamic mold bodies;
[0025] Figure 5 This is a schematic diagram of the static and dynamic mold bodies according to an embodiment of this application;
[0026] Figure 6 This is a schematic diagram of the structure of a coil copper tube processed by the hydraulic extrusion coil copper tube bending device according to an embodiment of this application;
[0027] The attached figures are labeled as follows:
[0028] 1. Press the body tightly;
[0029] 2. Hydraulic drive components;
[0030] 3 kinetic phantom;
[0031] 4. Static model body;
[0032] 10. Side panels;
[0033] 11. Base plate;
[0034] 12. First longitudinal plate;
[0035] 13. Second longitudinal plate;
[0036] 14. Third longitudinal plate;
[0037] 15. Fourth vertical plate;
[0038] 21. Hydraulic cylinder;
[0039] 22. Telescopic pole;
[0040] 23. Supporting ear plates;
[0041] 51 First plane;
[0042] 52 First arc surface;
[0043] 53. Second plane;
[0044] 54. Second arc surface;
[0045] 55. Third plane;
[0046] 56. Bottom side;
[0047] 91. Upper coil;
[0048] 92 Lower coil;
[0049] 110. Hollowed-out design;
[0050] 111 mounting holes. Detailed Implementation
[0051] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other.
[0052] In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting the scope of protection of this application. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0053] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art will understand the specific meaning of the above terms in this application based on the specific circumstances.
[0054] The technical solution of this application will now be described in detail with reference to the accompanying drawings and embodiments.
[0055] Example
[0056] This embodiment provides a hydraulic extrusion coil copper tube bending device, such as... Figures 2-5 As shown, it includes:
[0057] Press the main body 1;
[0058] Hydraulic drive component 2 is installed on clamping body 1;
[0059] The static mold body 4 is set on the clamping body 1;
[0060] The moving mold body 3 is disposed on the hydraulic drive component 2, and the moving mold body 3 is moved closer to or away from the stationary mold body 4 by the hydraulic drive component 2;
[0061] The working surface of the stationary mold body 4 and the moving mold body 3 is the opposite surface of the moving mold body 3. The working surface of the moving mold body 3 is composed of a first plane 51, a first arc surface 52, a second plane 53, a second arc surface 54, and a third plane 55, which are connected sequentially and smoothly transitioned (with continuously changing slopes). The first plane 51 and the third plane 55 are parallel to the bottom side surface 56, and the second plane 53 forms an angle of 40° to 50° with the bottom side surface 56. The distance from the first plane 51 to the bottom side surface 56 is greater than the distance from the third plane 55 to the bottom side surface 56. The working surface of the stationary mold body 4 corresponds to that of the moving mold body 3.
[0062] In this embodiment, the hydraulic extrusion coil copper tube bending device uses a hydraulic drive 2 to drive the moving mold 3 closer to or further away from the stationary mold 4 to extrude and bend the coil copper tube. The working surface has a structure of three planes and two arc surfaces, causing the processed coil copper tube to form a Z-shaped structure, such as... Figure 6 As shown, after the upper coil 91 and the lower coil 92 are wound, the gap at the joint is fitted together. Figure 6 The coil is less prone to breakdown (at the circle), thus increasing its lifespan.
[0063] Furthermore, the pressing body 1 includes a side plate 10, a bottom plate 11, a first longitudinal plate 12, a second longitudinal plate 13, a third longitudinal plate 14, and a fourth longitudinal plate 15. The first longitudinal plate 12, the second longitudinal plate 13, the third longitudinal plate 14, and the fourth longitudinal plate 15 are parallel to each other, and the first longitudinal plate 12, the second longitudinal plate 13, the third longitudinal plate 14, and the fourth longitudinal plate 15 are all located at the bottom of the bottom plate 11. One end of the first longitudinal plate 12, the second longitudinal plate 13, the third longitudinal plate 14, and the fourth longitudinal plate 15 is connected to the side plate 10. A hydraulic drive component 2 is installed on the side plate 10.
[0064] Furthermore, the first longitudinal plate 12, the second longitudinal plate 13, the third longitudinal plate 14, and the fourth longitudinal plate 15 are all I-beams, with the first longitudinal plate 12 and the second longitudinal plate 13 arranged opposite to each other, and the third longitudinal plate 14 and the fourth longitudinal plate 15 arranged opposite to each other. The use of I-beams can increase the strength of the first longitudinal plate 12, the second longitudinal plate 13, the third longitudinal plate 14, and the fourth longitudinal plate 15 while using relatively little material.
[0065] Furthermore, the base plate 11 is provided with a plurality of mounting holes 111, and the stationary mold body 4 is mounted on the mounting holes 111 by screws.
[0066] Furthermore, the hydraulic drive component 2 includes a cylinder 21, a telescopic rod 22, and a support ear plate 23 disposed at the end of the telescopic rod 22, wherein the support ear plate 23 is connected to the moving mold body 3.
[0067] Furthermore, the supporting ear plate 23 is connected to the moving mold body 3 via a rotating shaft.
[0068] Furthermore, the base plate 11 is provided with two cutouts 110, and the support ear plate 23 is disposed at the cutouts 110, and the position of the support ear plate 23 is restricted by the side wall at the cutouts 110.
[0069] Furthermore, the two openings 110 are located between the first longitudinal plate 12 and the second longitudinal plate 13, and between the third longitudinal plate 14 and the fourth longitudinal plate 15, respectively, to reduce the impact of the openings 110 on the strength of the base plate 11.
[0070] Based on the above-described preferred embodiments according to this application, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this application. The technical scope of this application is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A hydraulic extrusion coil copper tube bending device, characterized in that, The utility model relates to a hydraulic die, comprising: a pressing body (1); a hydraulic drive (2) arranged on the pressing body (1); a static die body (4) arranged on the pressing body (1); a dynamic die body (3) arranged on the hydraulic drive (2), the dynamic die body (3) being close to or away from the static die body (4) by the hydraulic drive (2); the working surface of the dynamic die body (3) is composed of a first plane (51), a first arc surface (52), a second plane (53), a second arc surface (54) and a third plane (55) connected in sequence and smoothly transitioned, wherein the first plane (51) and the third plane (55) are parallel to the bottom side (56), the second plane (53) forms an angle of 40-50 degrees with the bottom side (56), and the distance from the first plane (51) to the bottom side (56) is greater than the distance from the third plane (55) to the bottom side (56).
2. The hydraulic extrusion coil copper tube bending apparatus according to claim 1, characterized in that, The pressing body (1) comprises a side plate (10), a bottom plate (11), a first longitudinal plate (12), a second longitudinal plate (13), a third longitudinal plate (14) and a fourth longitudinal plate (15), the first longitudinal plate (12), the second longitudinal plate (13), the third longitudinal plate (14) and the fourth longitudinal plate (15) are parallel to each other, the first longitudinal plate (12), the second longitudinal plate (13), the third longitudinal plate (14) and the fourth longitudinal plate (15) are arranged at the bottom of the bottom plate (11), one end of each of the first longitudinal plate (12), the second longitudinal plate (13), the third longitudinal plate (14) and the fourth longitudinal plate (15) is connected to the side plate (10), and the hydraulic drive (2) is mounted on the side plate (10).
3. The hydraulic extrusion coil copper tube bending apparatus according to claim 2, characterized in that, The first longitudinal plate (12), the second longitudinal plate (13), the third longitudinal plate (14) and the fourth longitudinal plate (15) are all I-beams, and the first longitudinal plate (12) and the second longitudinal plate (13) are arranged oppositely, and the third longitudinal plate (14) and the fourth longitudinal plate (15) are arranged oppositely.
4. The hydraulic extrusion coil copper tube bending apparatus according to claim 2, characterized in that, The bottom plate (11) is provided with a plurality of mounting holes (111), and the static die body (4) is mounted on the mounting holes (111) by screws.
5. The hydraulic extrusion coil copper tube bending apparatus according to claim 2, characterized in that, The hydraulic drive (2) comprises a cylinder (21), a telescopic rod (22) and a support lug (23) arranged at the end of the telescopic rod (22), and the support lug (23) is connected to the dynamic die body (3).
6. The hydraulic extrusion coil copper tube bending apparatus according to claim 5, characterized in that, The support lug (23) is connected to the dynamic die body (3) through a rotating shaft.
7. The hydraulic extrusion coil copper tube bending apparatus according to claim 5 or 6, characterized in that, The bottom plate (11) is provided with two hollows (110), the support lug (23) is arranged at the hollows (110), and the position of the support lug (23) is limited by the side walls of the hollows (110).
8. The hydraulic extrusion coil copper tube bending apparatus according to claim 7, characterized in that, The two hollows (110) are respectively located between the first longitudinal plate (12) and the second longitudinal plate (13) and between the third longitudinal plate (14) and the fourth longitudinal plate (15), so as to reduce the influence of the hollows (110) on the strength of the bottom plate (11).
Citation Information
Patent Citations
Manual bending mechanism
CN102861796A