Annular casing forging part edge expanding machining device

Abstract

The utility model discloses an annular casing forging part edge expanding processing device which comprises a base body, a supporting side plate and a PLC, an equipment groove is formed in the upper portion of the middle of the supporting side plate in a penetrating mode, a lifting frame is connected in the equipment groove in a sliding mode, and the bottom end of the inner side of the lifting frame is connected with a first rotating shaft in a rotating mode. And a first servo motor is fixedly mounted on the side, away from the first rotating shaft, of the lifting frame, a second rotating shaft is rotationally connected to the bottom end of the equipment groove, and a second servo motor is fixedly mounted on the side, close to the first servo motor, of the supporting side plate. The corresponding edge expanding pressing wheel can be selected according to the size needing to be expanded, the limiting block is inserted into the limiting groove so that the edge expanding pressing wheel can be installed on equipment, and the equipment can meet the edge expanding requirements of forging pieces of different sizes and shapes.

Description

Technical Field

[0001] This utility model relates to the field of machining technology, specifically to a device for expanding the edge of annular casing forgings. Background Technology

[0002] Ring enlargement is a process that increases the diameter of a ring using specific processing methods to meet specific processing requirements. However, traditional ring enlargement equipment can only process rings of fixed sizes and cannot meet diverse needs. At the same time, because the forging is enlarged at high temperatures, the equipment is prone to damage and deformation. Therefore, there is an urgent need for a ring casing forging ring enlargement processing device to solve the above problems. Utility Model Content

[0003] The purpose of this invention is to provide a device for expanding the edge of annular casing forgings to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a device for expanding the edge of annular casing forgings, comprising a base body, a supporting side plate, and a PLC controller. A device slot is provided through the upper middle part of the supporting side plate. A lifting frame is slidably connected inside the device slot. A first rotating shaft is rotatably connected to the bottom inner side of the lifting frame. A first servo motor is fixedly installed on the side of the lifting frame away from the first rotating shaft. A second rotating shaft is rotatably connected to the bottom end of the device slot. A second servo motor is fixedly installed on the side of the supporting side plate near the first servo motor.

[0005] Preferably, a second electro-hydraulic rod is fixedly installed at the top center of the support side plate, and the telescopic end of the second electro-hydraulic rod is fixedly installed at the top of the lifting frame. Two limiting grooves are symmetrically opened on the outer side of the first rotating shaft, and an expanding pressure roller is nested on the outer side of the first rotating shaft. Two limiting blocks are symmetrically fixedly connected to the inner side of the expanding pressure roller, and the limiting blocks are slidably inserted into the inner side of the limiting groove.

[0006] Preferably, an atomizing nozzle is fixedly installed at the bottom end of the lifting frame near the side of the expanding pressure roller. The nozzle end of the atomizing nozzle is inclined upward, and the atomizing nozzle is located in the middle of the outer side of the expanding pressure roller in the horizontal direction.

[0007] Preferably, a groove is provided at the top of the base body, a first electro-hydraulic rod is fixedly installed in the middle of one side of the groove, a support rod is fixedly installed at the telescopic end of the first electro-hydraulic rod, a water tank is fixedly installed on one side of the top of the base body, and a water pump is fixedly installed at the top of the water tank.

[0008] Preferably, the input end of the water pump is located inside the water tank via a water pipe, and the output end of the water pump is connected to the input end of the atomizing nozzle via a water pipe.

[0009] Preferably, the support side plate is fixedly installed on the side of the groove away from the first electro-hydraulic rod, and the water tank is located on the side of the support side plate close to the atomizing nozzle.

[0010] Preferably, the PLC controller is fixedly installed on the side of the support side plate near the expansion roller, and the PLC controller is wiredly connected to the first electric hydraulic rod, the water pump, the first servo motor and the second servo motor respectively.

[0011] Preferably, the drive end of the first servo motor is fixedly installed at the end of the first rotating shaft away from the limiting groove, and the drive end of the second servo motor is fixedly installed at the end of the second rotating shaft close to the equipment groove.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] This invention allows for the selection of the appropriate expansion roller based on the required expansion size. The expansion roller is installed on the equipment by inserting a limiting block into the limiting groove, enabling the equipment to adapt to the expansion requirements of forgings of different sizes and shapes. During the expansion process, a water pump delivers water from the water tank to the atomizing nozzle, which sprays water onto the outside of the expansion roller to cool it down, effectively preventing equipment damage and forging deformation caused by high temperatures. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main three-dimensional structure of the present utility model;

[0015] Figure 2 This is a schematic diagram of the second-state split structure of the main body in this utility model;

[0016] Figure 3 This is a schematic diagram of the rear structure of the main body in this utility model;

[0017] Figure 4 This is a schematic diagram of the base body structure in this utility model.

[0018] In the diagram: 1-Base body; 2-Support side plate; 3-PLC controller; 4-Water tank; 5-Groove; 6-First electro-hydraulic rod; 7-Support rod; 9-Water pump; 10-Equipment slot; 11-Lifting frame; 12-First rotating shaft; 13-Second electro-hydraulic rod; 14-Limiting groove; 15-Atomizing nozzle; 16-Expanding pressure roller; 17-Limiting block; 18-Second rotating shaft; 19-First servo motor; 20-Second servo motor. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-4 This utility model provides an embodiment of an edge-expanding processing device for annular casing forgings, comprising a base body 1, a supporting side plate 2, and a PLC controller 3. An equipment slot 10 is provided through the upper middle part of the supporting side plate 2. A lifting frame 11 is slidably connected inside the equipment slot 10. The forging can be extruded by the up-and-down sliding of the lifting frame 11. A first rotating shaft 12 is rotatably connected to the bottom inner side of the lifting frame 11. A first servo motor 19 is fixedly installed on the side of the lifting frame 11 away from the first rotating shaft 12. A second rotating shaft 18 is rotatably connected to the bottom of the equipment slot 10. A second servo motor 20 is fixedly installed on the side of the supporting side plate 2 near the first servo motor 19.

[0021] A second electro-hydraulic rod 13 is fixedly installed at the top center of the supporting side plate 2. The telescopic end of the second electro-hydraulic rod 13 is fixedly installed at the top of the lifting frame 11. Two limiting grooves 14 are symmetrically opened on the outer side of the first rotating shaft 12. An edge-expanding pressure roller 16 is nested on the outer side of the first rotating shaft 12. The edge-expanding pressure roller 16 can be set with various specifications. Different specifications of edge-expanding pressure roller 16 are used for edge-expanding operations according to different needs. Two edge-expanding pressure rollers are symmetrically fixedly connected on the inner side of the edge-expanding pressure roller 16. The limiting block 17 is slidably inserted into the inner side of the limiting groove 14. The limiting block 17 is inserted into the inner side of the limiting groove 14 to limit and fix the expanding edge pressure roller 16. The bottom end of the lifting frame 11 near the expanding edge pressure roller 16 is fixedly installed with an atomizing nozzle 15. The nozzle end of the atomizing nozzle 15 is tilted upward, and the atomizing nozzle 15 is located in the middle of the outer side of the expanding edge pressure roller 16 in the horizontal direction, so that the atomizing nozzle 15 can spray water evenly on the outer side of the expanding edge pressure roller 16.

[0022] The base body 1 has a groove 5 at its top. A first electro-hydraulic rod 6 is fixedly installed in the middle of one side of the groove 5. A support rod 7 is fixedly installed at the telescopic end of the first electro-hydraulic rod 6. The second rotating shaft 18 is supported by the top of the support rod 7 to prevent excessive pressure from damaging the equipment. A water tank 4 is fixedly installed on one side of the top of the base body 1. A water pump 9 is fixedly installed on the top of the water tank 4. The input end of the water pump 9 is set inside the water tank 4 through a water pipe. The output end of the water pump 9 is connected to the input end of the atomizing nozzle 15 through a water pipe. The water pump 9 delivers water from the water tank 4 to the atomizing nozzle 15 and sprays it out to cool the outside of the expanding pressure roller 16. The support side plate 2 is fixedly installed on the side of the groove 5 away from the first electro-hydraulic rod 6. The water tank 4 is located on the side of the support side plate 2 close to the atomizing nozzle 15.

[0023] The PLC controller 3 is fixedly installed on the side of the support plate 2 near the expansion roller 16, and the PLC controller 3 is wiredly connected to the first electric hydraulic rod 6, the water pump 9, the first servo motor 19 and the second servo motor 20, respectively, to facilitate the automatic operation of the equipment.

[0024] The drive end of the first servo motor 19 is fixedly installed at the end of the first rotating shaft 12 away from the limiting groove 14. The first servo motor 19 drives the first rotating shaft 12 to rotate, thereby driving the expansion roller 16 to rotate and extrude the forging. The drive end of the second servo motor 20 is fixedly installed at the end of the second rotating shaft 18 near the equipment groove 10. The drive end of the second servo motor 20 drives the second rotating shaft 18 to rotate in the opposite direction to the rotation direction of the first rotating shaft 12, so that the forging is subjected to the same force direction and drives the forging to rotate.

[0025] Working principle: During use, the control program is first set through the PLC controller 3, and then the water tank 4 is filled with water. When the edge expansion operation is started, the PLC controller 3 controls the second electric hydraulic rod 13 to retract. The extension end of the second electric hydraulic rod 13 drives the lifting frame 11 to move upward. The corresponding edge expansion pressure roller 16 is selected according to the required expansion size. The edge expansion pressure roller 16 is inserted into the outside of the first rotating shaft 12 by external force, and the limiting block 17 is inserted into the inside of the limiting groove 14. Then, the edge expansion pressure roller 16 is fixed on the first rotating shaft 12 by the nut. Then, the heated forging is nested into the outside of the second rotating shaft 18 by external force. Then, the PLC controller 3 controls the second rotating shaft 18 to move upward. An electric hydraulic rod 6 extends, and its telescopic end pushes the support rod 7 upward until the inner side of the top of the support rod 7 is tightly against the outer side of the bottom of the second rotating shaft 18, with the forging located between the support side plate 2 and the support rod 7. Then, the PLC controller 3 controls the extension of the second electric hydraulic rod 13, and its telescopic end drives the lifting frame 11 downward. The movement of the lifting frame 11 drives the first rotating shaft 12 downward, and the movement of the first rotating shaft 12 drives the expanding pressure roller 16 downward until the inner side of the bottom of the expanding pressure roller 16 is tightly against the top of the forging. At this time, the PLC controller 3 starts the expanding program, and the PLC controller 3 controls the water pump 9 and the first servo motor. The first servo motor 19 and the second servo motor 20 are started. The water pump 9 delivers water from the water tank 4 to the atomizing nozzle 15 through a water pipe. The atomizing nozzle 15 sprays water onto the outside of the expanding roller 16 for cooling. The drive end of the first servo motor 19 drives the first rotating shaft 12 to rotate, which in turn drives the expanding roller 16 to rotate. The drive end of the second servo motor 20 drives the second rotating shaft 18 to rotate. The rotation direction of the second rotating shaft 18 is opposite to that of the first rotating shaft 12, so that the forging is simultaneously subjected to force and rotates in the same direction. The groove on the outside of the expanding roller 16 fixes the shape of the forging. While rotating, the PLC controller 3 controls the second electric hydraulic rod 13 to slow down. The forging is slowly extended. The telescopic end of the second electro-hydraulic rod 13 drives the expanding pressure roller 16 to move downward to extrude the forging. The extrusion of the expanding pressure roller 16 and the second rotating shaft 18 makes the edge of the forging thinner and thinner, thereby increasing the diameter of the forging. After the expansion is completed, the PLC controller 3 controls the water pump 9, the first servo motor 19 and the second servo motor 20 to shut down. Then, it controls the second electro-hydraulic rod 13 to retract. The telescopic end of the second electro-hydraulic rod 13 drives the expanding pressure roller 16 to move upward away from the forging. Then, it controls the first electro-hydraulic rod 6 to retract. The telescopic end of the first electro-hydraulic rod 6 drives the support rod 7 to move downward away from the second rotating shaft 18. Then, the expanded forging can be removed by external force.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A ring-shaped die forging piece flaring device, comprising a base body (1), a supporting side plate (2) and a PLC controller (3), characterized in that: The middle part of the support side plate (2) is provided with a device slot (10) penetrating from top to bottom, the inside of the device slot (10) is slidably connected with a lifting frame (11), the inside bottom end of the lifting frame (11) is rotatably connected with a first rotating shaft (12), the side of the lifting frame (11) away from the first rotating shaft (12) is fixedly installed with a first servo motor (19), the bottom end of the device slot (10) is rotatably connected with a second rotating shaft (18), the side of the support side plate (2) close to the first servo motor (19) is fixedly installed with a second servo motor (20).

2. The ring-shaped die forging piece flaring device according to claim 1, characterized in that: The middle part of the top end of the support side plate (2) is fixedly installed with a second electric hydraulic rod (13), the telescopic end of the second electric hydraulic rod (13) is fixedly installed at the top end of the lifting frame (11), the outside of the first rotating shaft (12) is symmetrically provided with two limiting grooves (14), the outside of the first rotating shaft (12) is nested with an edge expanding pressure wheel (16), the inside of the edge expanding pressure wheel (16) is symmetrically fixedly connected with two limiting blocks (17), the limiting blocks (17) are slidably inserted into the inside of the limiting grooves (14).

3. The ring-shaped die forging piece flaring device according to claim 2, characterized in that: The side of the lifting frame (11) close to the edge expanding pressure wheel (16) is fixedly installed with an atomizing nozzle (15) at the bottom end, the nozzle end of the atomizing nozzle (15) is upwardly inclined, and the atomizing nozzle (15) is located at the middle position outside the edge expanding pressure wheel (16) in the horizontal direction.

4. The ring-shaped die forging piece flaring device according to claim 1, characterized in that: The top end of the base body (1) is provided with a groove (5), one side of the middle part of the groove (5) is fixedly installed with a first electric hydraulic rod (6), the telescopic end of the first electric hydraulic rod (6) is fixedly installed with a support rod (7), one side of the top end of the base body (1) is fixedly installed with a water tank (4), the top end of the water tank (4) is fixedly installed with a water pump (9).

5. A ring case swaging device according to claim 3 or 4, wherein: The input end of the water pump (9) is arranged in the inside of the water tank (4) through a water pipe, and the output end of the water pump (9) is connected to the input end of the atomizing nozzle (15) through a water pipe.

6. The ring-shaped die forging piece flaring device according to claim 5, characterized in that: The support side plate (2) is fixedly installed on the side of the groove (5) away from the first electric hydraulic rod (6), and the water tank (4) is located on the side of the support side plate (2) close to the atomizing nozzle (15).

7. The ring-shaped die forging piece flaring device according to claim 5, characterized in that: The PLC controller (3) is fixedly installed on the side of the support side plate (2) close to the edge expanding pressure wheel (16), and the PLC controller (3) is wiredly electrically connected with the first electric hydraulic rod (6), the water pump (9), the first servo motor (19) and the second servo motor (20) respectively.

8. The ring-shaped die forging piece flaring device according to claim 2, characterized in that: The driving end of the first servo motor (19) is fixedly installed on the end of the first rotating shaft (12) away from the limiting groove (14), and the driving end of the second servo motor (20) is fixedly installed on the end of the second rotating shaft (18) close to the device slot (10).

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