Steel-cored aluminum strand straightening device
By introducing a combination of heating plates and rollers into the steel-cored aluminum strand straightening device, the problem of poor straightening effect for thicker aluminum strands is solved, achieving a highly efficient and effective straightening effect for thicker steel-cored aluminum strands. This solves the limitations of existing devices, the risk of surface cracking, and the low straightening efficiency, thus expanding the applicability of the device.
Patent Information
- Application Number
- CN202520746638.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-04-21
AI Technical Summary
Existing steel-cored aluminum stranded wire straightening devices are ineffective at straightening thicker aluminum stranded wires and cannot perform preheating, resulting in high limitations in their use.
A device is designed comprising a heating plate, a drive motor, an electric telescopic rod, and rollers in a straightening apparatus. The heating plate heats the protective box and the arc plate, transferring heat to the steel-cored aluminum stranded wire to reduce the yield strength of the aluminum. The straightening is achieved by the cooperation of the rollers and the arc plate. The position of the steel-cored aluminum stranded wire is fixed by springs and clamps to prevent movement.
It improves the straightening effect on thicker steel-cored aluminum strands, expands the applicability of the device, reduces the risk of surface cracks during the straightening process, and improves straightening efficiency.
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Figure CN223762024U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the steel core aluminium stranded conductor straightening technical field, specifically a kind of steel core aluminium stranded conductor straightening device. BACKGROUND
[0002] Steel core aluminium stranded conductor includes steel wire and aluminium wire, by wrapping one or more layers of aluminium wire on the outside of steel wire, it is mainly applied to power transmission industry, to erect transmission line, there is the steel wire of center and improves the strength of line, transmission power is carried out by aluminium wire, since steel core aluminium stranded conductor is transported in the form of wire coil, thus it is inevitable to bend before use, at this time, it needs straightening device to correct it, so a kind of steel core aluminium stranded conductor straightening device is needed.
[0003] A kind of straightening device of steel core aluminium stranded conductor is disclosed in one Chinese patent with the authorization announcement number CN222679407U, the utility model reaches the effect of clamping and fixing to different specifications of steel core aluminium stranded conductor by the setting of bidirectional screw rod, moving plate, shaft, driving roller and straightening roller, to facilitate subsequent straightening operation, simultaneously, reach the effect of the quick straightening operation of steel core aluminium stranded conductor by the setting of driving motor, rotating rod, rotating sleeve, first conical gear, fixed box, second conical gear, shaft, driving roller and straightening roller, overall operation is convenient and fast, effectively improve the efficiency of straightening operation, facilitate personnel to use.
[0004] But the above scheme still has some problems, cannot the function of heating preheating when straightening operation to the aluminium stranded conductor of larger thickness, when the effect of device to the aluminium stranded conductor of larger thickness is poor, leading to the higher limitation of device when using, therefore, aiming at the above problem, a kind of steel core aluminium stranded conductor straightening device is presented. UTILITY MODEL CONTENTS
[0005] In order to make up for the deficiencies of the prior art, in view of the problems existing in the existing equipment, the utility model provides a kind of steel core aluminium stranded conductor straightening device.
[0006] The utility model discloses a technical scheme that solves its technical problem adopts a kind of steel-cored aluminium strand straightening device, it includes: protective box, the inside fixedly connected of protective box has arc plate, the inside installation of arc plate has, the side installation of protective box has drive motor, the output fixedly connected of drive motor has two-way threaded rod, the both ends rotationally connected of two-way threaded rod in the inside of protective box, threaded connection has moving block on two-way threaded rod, the inside setting of moving block has internal thread, the lower surface of moving block is installed electric telescopic handle, the telescopic end fixedly connected of electric telescopic handle has connecting frame, the rotationally connected of connecting frame has idler wheel on, the outer surface of idler wheel is connected with rubber pad, the side of protective box is opened with screw hole symmetry, the front side fixedly connected of protective box has feed pipe, steel-cored aluminium strand is in straightening process, rubber pad and its surface contact, to avoid aluminium strand sliding or steel-cored aluminium strand surface abrasion.
[0007] Preferably, the feed pipe is symmetrically provided with a support groove, the upper surface of the support groove is fixedly connected with a positioning pad, the inner wall of the positioning pad is fixedly connected with a spring, and the support groove supports the adjusting frame, thereby improving the stability of the adjusting frame during movement.
[0008] Preferably, one end of the spring is fixedly connected in the interior of the feed pipe, and the other end of the spring is fixedly connected with the inner wall of the positioning pad, so that the spring can be ensured to stretch linearly.
[0009] Preferably, the adjusting frame is slidably connected in the interior of the support groove, the adjusting frame is provided with a positioning groove, the positioning groove is movably connected with the positioning pad, one end of the adjusting frame is fixedly connected with a clamping plate, the pressure received by the spring is reduced, and the spring pushes the positioning pad into the positioning groove by its own elastic force, so that the position of the adjusting frame can be preliminarily fixed.
[0010] Preferably, the adjusting frame is threadedly connected with a bolt, one end of the bolt is threadedly connected in the interior of the threaded hole, one side of the protective box is provided with an observation window, and one side of the protective box is fixedly connected with a discharge pipe.
[0011] Preferably, the device is externally connected with a control box, the control box is used for controlling the start and stop of the heating plate, the drive motor and the electric telescopic handle, the heating plate, the drive motor and the electric telescopic handle are controlled through the externally connected control box, and the convenience degree of use of the straightening device is improved.
[0012] The utility model discloses the beneficial effect lies in: before straightening, the heating plate is handled to the protection case and arc plate, can heat treatment to it when steel core aluminium stranded conductor enters the protection case, in the straightening process of roller, the heat can be continuously passed into the slightly curved and thick steel core aluminium stranded conductor in arc plate, make its aluminium yield strength reduce, reduce the pressure needed for straightening, avoid the surface crack of aluminium strand when cold straightening, lead to subsequent unable to use, thereby improved the straightening effect of device to thick steel core aluminium stranded conductor, and further expanded the application scope of straightening device.
[0013] The utility model discloses the beneficial effect lies in: before straightening, the heating plate is handled to the protection case and arc plate, can heat treatment to it when steel core aluminium stranded conductor enters the protection case, in the straightening process of roller, the heat can be continuously passed into the slightly curved and thick steel core aluminium stranded conductor in arc plate, make its aluminium yield strength reduce, reduce the pressure needed for straightening, avoid the surface crack of aluminium strand when cold straightening, lead to subsequent unable to use, thereby improved the straightening effect of device to thick steel core aluminium stranded conductor, and further expanded the application scope of straightening device. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, below will be to the drawing used in the embodiment or prior art description briefly introduced, obviously, the drawing in the following description only some embodiments of the utility model, for those skilled in the art, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings.
[0015] Figure 1 It is the overall structure schematic diagram;
[0016] Figure 2 It is the overall structure section schematic diagram;
[0017] Figure 3 It is the roller assembly schematic diagram;
[0018] Figure 4 It is the feed pipe section schematic diagram;
[0019] Figure 5 It is the fixed assembly schematic diagram.
[0020] In the drawing: 1, protection case;2, arc plate;3, heating plate;4, drive motor;5, bidirectional screw rod;6, moving block;7, electric telescopic rod;8, connecting frame;9, roller;10, rubber pad;11, threaded hole;12, feed pipe;13, support groove;14, positioning pad;15, spring;16, adjusting frame;17, positioning groove;18, clamping plate;19, bolt;20, observation window;21, discharge pipe. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by the ordinary skilled in the art without creative labor belong to the scope of protection of the utility model.
[0022] Please refer to Figures 1-5 As shown in FIG. 1, a steel-cored aluminum stranded wire straightening device, comprising: a protective box 1, an arc-shaped plate 2 is fixedly connected inside the protective box 1, a driving motor 4 is installed on one side of the protective box 1, a bidirectional threaded rod 5 is fixedly connected to the output end of the driving motor 4, both ends of the bidirectional threaded rod 5 are rotatably connected inside the protective box 1, a moving block 6 is threadedly connected to the bidirectional threaded rod 5, an internal thread is arranged inside the moving block 6, an electric telescopic rod 7 is installed on the lower surface of the moving block 6, a connecting frame 8 is fixedly connected to the telescopic end of the electric telescopic rod 7, a roller 9 is rotatably connected to the connecting frame 8, a rubber pad 10 is connected to the outer surface of the roller 9, a threaded hole 11 is symmetrically formed on one side of the protective box 1, a feeding pipe 12 is fixedly connected to the front side of the protective box 1;
[0023] Since the steel-cored aluminum stranded wire is transported in the form of a wire coil, it is inevitable to be bent before use. At this time, the straightening device is needed to correct it, so a steel-cored aluminum stranded wire straightening device is needed. When straightening the slightly bent steel-cored aluminum stranded wire in actual use, the external control box is used to start the heating plate 3 to preheat the protective box 1 and the feeding pipe 12. Then the slightly bent steel-cored aluminum stranded wire is put into the inside of the protective box 1 through the feeding pipe 12, so that it is located on the arc-shaped plate 2. The heat generated by the heating plate 3 can be transmitted into the steel-cored aluminum stranded wire through the arc-shaped plate 2 to heat it. The external control box is used to start the electric telescopic rod 7. The roller 9 is driven to move downward through the connecting frame 8. When the roller 9 contacts the steel-cored aluminum stranded wire, the electric telescopic rod 7 is turned off. Then the external control box is used to start the driving motor 4. The driving motor 4 is driven to rotate the bidirectional threaded rod 5. Since the threads on the bidirectional threaded rod 5 match the internal thread of the moving block 6, when the bidirectional threaded rod 5 rotates, it can drive the moving block 6 and the roller 9 to move along the bidirectional threaded rod 5. In this way, the preheated steel-cored aluminum stranded wire can be straightened. After the steel-cored aluminum stranded wire is heated, the yield strength of aluminum is reduced, the pressure required for straightening is reduced, the surface cracks of the aluminum strand during cold straightening are avoided, the steel-cored aluminum stranded wire is taken out after heating, the heat is diffused outward to reduce its own heat, slow cooling can reduce internal stress, and the rebound probability of the steel-cored aluminum stranded wire is reduced.
[0024] Please refer to Figures 1-5As shown, the feeding pipe 12 is symmetrically provided with a support groove 13, the upper surface of the support groove 13 is fixedly connected with a positioning pad 14, the inner wall of the positioning pad 14 is fixedly connected with a spring 15, one end of the spring 15 is fixedly connected in the inside of the feeding pipe 12, the outer side of the positioning pad 14 is movably connected with an adjusting frame 16, the adjusting frame 16 is slidingly connected in the inside of the support groove 13, the adjusting frame 16 is provided with a positioning groove 17, the positioning groove 17 is movably connected with the positioning pad 14, one end of the adjusting frame 16 is fixedly connected with a clamping plate 18, the adjusting frame 16 is threadedly connected with a bolt 19, one end of the bolt 19 is threadedly connected in the inside of the threaded hole 11, one side of the protective box 1 is provided with an observation window 20, one side of the protective box 1 is fixedly connected with a discharging pipe 21, the device is externally connected with a control box, the control box is used for controlling the start and stop of the heating plate 3, the driving motor 4 and the electric telescopic rod 7;
[0025] For the straightening of the slightly bent steel core aluminum stranded wire, the slightly bent steel core aluminum stranded wire is put into the inside of the protective box 1 through the feeding pipe 12, and one end of the slightly bent steel core aluminum stranded wire is located in the inside of the feeding pipe 12, the adjusting frames 16 on both sides are pushed to the middle, driving the two sets of clamping plates 18 to be attached to the slightly bent steel core aluminum stranded wire, that is, the pushing of the adjusting frames 16 can be stopped, and the positioning pad 14 is located above the positioning groove 17, the pressure received by the spring 15 is reduced, and the self-elastic force of the spring 15 pushes the positioning pad 14 into the positioning groove 17, that is, the position of the adjusting frame 16 can be preliminarily fixed, and then the bolt 19 is screwed into the adjusting frame 16 and the threaded hole 11, that is, one end of the two sets of clamping plates 18 and the steel core aluminum stranded wire can be fixed, so that in the straightening process, the position of the steel core aluminum stranded wire is fixed in cooperation with the arc-shaped plate 2 and the roller 9, so as to avoid the movement of the steel core aluminum stranded wire under stress, thereby improving the straightening efficiency of the slightly bent steel core aluminum stranded wire, and in the straightening process, the straightening process can be observed through the observation window 20, so as to facilitate the timely adjustment of the straightening operation, after the straightening of the slightly bent steel core aluminum stranded wire is completed, the bolt 19 is unscrewed, the two sets of adjusting frames 16 are pulled outward, driving the two sets of clamping plates 18 to move synchronously, that is, the fixing of the straightened steel core aluminum stranded wire can be released, and the straightened steel core aluminum stranded wire can be taken out from the discharging pipe 21.
[0026] The working principle is that, before straightening the slightly bent steel core aluminum stranded wire, the heating plate 3 is started through the external control box to preheat the protection box 1 and the feeding pipe 12, then the slightly bent steel core aluminum stranded wire is placed on the arc-shaped plate 2 of the protection box 1 through the feeding pipe 12, and the one end of the slightly bent steel core aluminum stranded wire is located inside the feeding pipe 12, the adjusting frame 16 on both sides is pushed to the middle, the two sets of clamping plates 18 are driven to be attached to the slightly bent steel core aluminum stranded wire, the pressure of the spring 15 is reduced, the positioning pad 14 is pushed into the positioning groove 17 by the elastic force of the spring 15, then the bolt 19 is screwed into the adjusting frame 16 and the threaded hole 11, the two sets of clamping plates 18 and the one end of the steel core aluminum stranded wire are fixed, the position of the steel core aluminum stranded wire is fixed in cooperation with the arc-shaped plate 2, the slightly bent steel core aluminum stranded wire can be heated through the heating plate 3, the electric telescopic rod 7 is started through the external control box, the roller 9 is driven to move downward through the connecting frame 8, when the roller 9 contacts the steel core aluminum stranded wire, the electric telescopic rod 7 is closed, then the driving motor 4 is started through the external control box, the driving motor 4 is driven to rotate the bidirectional threaded rod 5, the moving block 6 and the roller 9 can move along the bidirectional threaded rod 5, the preheated steel core aluminum stranded wire can be straightened, the straightening process can be observed through the observation window 20, the straightening operation can be adjusted in time, after the slightly bent steel core aluminum stranded wire is straightened, the bolt 19 is unscrewed, the two sets of adjusting frames 16 are pulled outward, the two sets of clamping plates 18 are synchronously moved, the fixed steel core aluminum stranded wire after straightening is released, and the steel core aluminum stranded wire is taken out from the discharging pipe 21.
[0027] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0028] The basic principle, main features and advantages of the present application have been shown and described. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principle of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.
Claims
1. A steel-cored aluminum strand straightening device characterized by comprising: Include: The protection box (1), the inside fixed connection of protection box (1) has arc plate (2), the inside installation of arc plate (2), the side of protection box (1) is installed drive motor (4), the output of drive motor (4) fixed connection has two-way threaded rod (5), both ends of two-way threaded rod (5) rotationally connected in the inside of protection box (1), threaded connection has moving block (6) on two-way threaded rod (5), the inside of moving block (6) is provided with internal thread, the lower surface of moving block (6) is installed electric telescopic rod (7), the telescopic end of electric telescopic rod (7) fixed connection has connecting frame (8), connecting frame (8) rotationally connected with the roller (9) on, the outer surface of roller (9) is connected with rubber pad (10), the side of protection box (1) is opened symmetrically with threaded hole (11), the front side of protection box (1) fixed connection has feed pipe (12).
2. A steel-cored aluminum strand straightening device according to claim 1, characterized in that: The feed pipe (12) is opened symmetrically with support groove (13), the upper surface of support groove (13) is fixedly connected with positioning pad (14), the inner wall of positioning pad (14) is fixedly connected with spring (15).
3. A steel-cored aluminum strand straightening device according to claim 2, characterized in that: One end of spring (15) is fixedly connected in the inside of feed pipe (12), the outer side of positioning pad (14) is movably connected with adjusting frame (16).
4. A steel-cored aluminum strand straightening device according to claim 3, characterized in that: Adjusting frame (16) is slidably connected in the inside of support groove (13), the adjusting frame (16) is opened with positioning groove (17), the positioning groove (17) is movably connected with positioning pad (14), one end of adjusting frame (16) is fixedly connected with clamping plate (18).
5. A steel-cored aluminum strand straightening device according to claim 4, characterized in that: The screw (19) is threaded on the adjusting frame (16), one end of screw (19) is threaded in the inside of threaded hole (11), the side of protection box (1) is provided with observation window (20), the side of protection box (1) is fixedly connected with discharge pipe (21).
6. The steel-cored aluminum strand straightening device according to claim 1, characterized in that: The device is connected with control box, control box is used for the start-stop control of heating plate (3), drive motor (4) and electric telescopic rod (7).
Citation Information
Patent Citations
Straightening device for steel-cored aluminum strand
CN222679407U