Steel shot centrifugal atomization spray disc with adjustable nozzle size
By setting an orifice diameter switching component and a threaded adjustment mechanism on the centrifugal atomizing spray disc, the problem of needing to replace the spray disc in the prior art is solved, realizing a centrifugal atomizing spray disc for steel shot with fast and stable adjustment of the spray orifice diameter, thereby improving production efficiency.
Patent Information
- Application Number
- CN202520046637.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-08
AI Technical Summary
The existing centrifugal atomizing spray discs need to be replaced when processing steel shot of different sizes, resulting in low production efficiency.
A centrifugal atomizing spray disc for steel shot with adjustable nozzle size was designed. It adopts an orifice diameter switching component and a threaded adjustment mechanism to achieve rapid adjustment of the spray orifice diameter. The threaded adjustment structure enables synchronous switching of multiple spray orifice diameters.
It enables rapid and stable adjustment of the nozzle diameter, improves production efficiency, avoids the waste of time and labor caused by nozzle replacement, and meets a variety of processing needs.
Smart Images

Figure CN223762151U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to centrifugal atomizing spray discs, and more particularly to a steel shot centrifugal atomizing spray disc with adjustable nozzle size. Background Technology
[0002] A centrifugal shot blasting disc is a device used to manufacture steel shot. Its main working principle is to throw molten steel out through a high-speed rotating centrifugal disc, allowing it to cool in the air and form shot-shaped objects. Due to different processing requirements, the size of the steel shot to be processed also varies. The size of the finished product can be changed by changing the model of the blasting disc. The replacement process requires complete disassembly, which is time-consuming and labor-intensive, reducing production efficiency.
[0003] Therefore, the existing centrifugal atomizing spray discs need further improvement. Utility Model Content
[0004] The purpose of this invention is to provide a centrifugal atomizing spray disc for steel shot with adjustable nozzle size, which can quickly adjust the size of the steel shot to be formed according to processing requirements, thereby improving adjustment efficiency and production efficiency.
[0005] To achieve the above objectives, the present invention adopts the following solution:
[0006] A centrifugal atomizing spray disc for steel shot with adjustable nozzle size includes a spray disc and a plurality of spray holes disposed on the spray disc. The spray holes are provided with orifice diameter switching components for controlling the flow rate of the spray holes, and the spray disc is provided with a threaded adjustment mechanism for synchronously adjusting the plurality of orifice diameter switching components.
[0007] Furthermore, the spray disc includes a disc body, a cavity is provided inside the disc body, a drive shaft is provided on the disc body, a conveying hole is provided at the upper end of the drive shaft extending into the cavity, and a drive gear is provided at the upper end of the drive shaft.
[0008] Furthermore, a connecting groove is provided on the outer wall of the upper end of the drive shaft.
[0009] Furthermore, the plurality of spray holes are evenly distributed around the outer circumference of the disc body.
[0010] Furthermore, the aperture switching component includes a baffle vertical hole disposed above the center of the nozzle, an adjusting baffle is movably disposed inside the baffle vertical hole, and multiple adjusting holes of different apertures are disposed on the adjusting baffle along the height direction.
[0011] Furthermore, the diameter of the spray nozzle is larger than the diameter of any one of the adjustment holes.
[0012] Furthermore, the threaded adjustment mechanism includes an external thread disposed on the outer circumference of the transmission shaft, a synchronizing ring connecting the plurality of adjusting baffles, an axial limiting annular groove disposed on the inner wall of the synchronizing ring, an axial limiting adjusting ring rotatably disposed in the axial limiting annular groove, an adjusting screw sleeve disposed on the axial limiting adjusting ring, and the adjusting screw sleeve being sleeved on the external thread and threadedly connected to the external thread.
[0013] In summary, the advantages of this utility model over the prior art are:
[0014] This invention addresses the shortcomings of existing centrifugal atomizing spray discs. Through its structural design, this invention offers the following advantages: it allows for rapid adjustment of the diameter of multiple spray holes according to processing requirements; the threaded adjustment structure enables convenient, quick, and stable adjustment; it avoids the time waste and increased labor costs associated with directly replacing the spray disc; it meets more processing needs, improves production efficiency; and its simple structure makes it easy to use. Attached Figure Description
[0015] Figure 1 This is the front view of the present invention;
[0016] Figure 2 for Figure 1 Sectional view along line AA;
[0017] Figure 3 This is a top view of the present invention. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figures 1-3 This utility model provides a steel shot centrifugal atomizing spray disc with adjustable nozzle size, including a spray disc 1 and a plurality of spray holes 2 disposed on the spray disc 1. The spray holes 2 are provided with a diameter switching component 3 for controlling the flow rate of the spray holes 2. The spray disc 1 is provided with a threaded adjustment mechanism 4 for synchronously adjusting the plurality of diameter switching components 3.
[0020] During operation, the diameter of the multiple nozzles 2 is adjusted according to processing requirements, so that the size of the steel shot formed by the centrifugally ejected molten steel changes.
[0021] Adjusting the thread adjustment mechanism 4 can synchronously switch multiple aperture switching components 3, making the adjustment structure more stable and convenient.
[0022] The spray disc 1 of this utility model includes a disc body 101, a cavity 102 is provided inside the disc body 101, a drive shaft 103 is provided on the disc body 101, the upper end of the drive shaft 103 extends into the cavity 102 and is provided with a conveying hole 104, and a drive gear 105 is provided at the upper end of the drive shaft 103.
[0023] Molten steel is conveyed into the cavity 102 through the conveying hole 104, and under high-speed rotation, molten steel is ejected from the multiple spray holes 2.
[0024] The upper outer wall of the drive shaft 103 of this utility model is provided with a connecting groove 100;
[0025] The connecting groove 100 is used to connect the end of the infusion tube and to fix the infusion tube axially.
[0026] In this invention, multiple nozzles 2 are evenly distributed around the outer circumference of the disc body 101.
[0027] The aperture switching component 3 of this utility model includes a baffle vertical hole 301 disposed above the middle part of the spray hole 2. An adjusting baffle 302 is movably disposed inside the baffle vertical hole 301. Multiple adjusting holes 303 with different apertures are disposed on the adjusting baffle 302 along the height direction.
[0028] The diameter of the spray hole 2 in this invention is larger than the diameter of any one of the adjustment holes 303.
[0029] The threaded adjustment mechanism 4 of this utility model includes an external thread 401 disposed on the outer circumference of the transmission shaft 103, a synchronous ring 402 connected between a plurality of adjustment baffles 302, an axial limiting annular groove 403 disposed on the inner wall of the synchronous ring 402, an axial limiting adjustment ring 404 rotatably disposed in the axial limiting annular groove 403, an adjustment screw sleeve 405 disposed on the axial limiting adjustment ring 404, and the adjustment screw sleeve 405 being sleeved on the external thread 401 and threadedly connected to the external thread 401;
[0030] The axial limiting annular groove 403 and the axial limiting adjusting ring 404 cooperate to make the synchronous ring 402 follow the adjusting screw sleeve 405 to adjust its height synchronously, and move up and down with the threaded connection.
[0031] The plurality of adjustment holes 303 can be moved as needed to align one of the adjustment holes 303 with the position of the nozzle 2, thereby limiting the radial flow rate of the nozzle 2.
[0032] The foregoing has shown and described the basic principles and main features of this utility model, as well as its advantages. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A steel shot centrifugal atomizing nozzle plate with adjustable shot size, comprising a nozzle plate (1) and a plurality of orifices (2) arranged on the nozzle plate (1), characterized in that: The nozzle (2) is provided with an aperture switching assembly (3) for controlling the flow size of the nozzle (2), and the spray disc (1) is provided with a threaded adjusting mechanism (4) for synchronously adjusting a plurality of aperture switching assemblies (3).
2. A centrifugal atomizing nozzle size adjustable steel shot disc according to claim 1, characterized in that: The spray disc (1) comprises a disc body (101) provided with a containing cavity (102) therein, and a transmission shaft (103) extending into the containing cavity (102) and provided with a delivery hole (104) at the upper end thereof and a drive gear (105) at the upper end thereof.
3. A centrifugal atomizing nozzle size adjustable steel shot spinning disc as claimed in claim 2 wherein: The outer wall of the upper end of the transmission shaft (103) is provided with a connecting groove (100).
4. A centrifugal atomizing nozzle size adjustable steel shot spinning disc as claimed in claim 3 wherein: A plurality of nozzles (2) are uniformly arranged around the outer wall of the circumference of the disc body (101).
5. A steel shot centrifugal atomizing spinner disc with adjustable nozzle size as claimed in claim 4 wherein: The aperture switching assembly (3) comprises a baffle vertical hole (301) arranged above the middle part of the nozzle (2), and an adjusting baffle (302) movably arranged in the baffle vertical hole (301) and provided with a plurality of adjusting holes (303) with different diameters in the height direction.
6. A steel shot centrifugal atomizing spinner disc with adjustable nozzle size as claimed in claim 5 wherein: The diameter of the nozzle (2) is greater than the diameter of any one of the adjusting holes (303).
7. A steel shot centrifugal atomizing spinner disc with adjustable nozzle size according to claim 6, characterized in that: The threaded adjusting mechanism (4) comprises an external thread (401) arranged on the outer wall of the circumference of the transmission shaft (103), a synchronization ring (402) connected between a plurality of adjusting baffles (302), an axial limiting annular groove (403) arranged on the inner wall of the synchronization ring (402), an axial limiting adjusting ring (404) rotatably arranged in the axial limiting annular groove (403), an adjusting screw sleeve (405) arranged on the axial limiting adjusting ring (404) and threadedly connected with the external thread (401).