Sample plate assembly for assisting bridge plate hole group drilling

Abstract

The utility model discloses a sample plate assembly for assisting bridge plate hole group drilling, which comprises a panel of a profiling bridge plate and a fixing frame, and the panel is provided with a first hole group window, a second hole group window, a third hole group window, a fourth hole group window, a fifth hole group window and a semicircular opening. The third hole group window and the fourth hole group window are symmetrically located on the two sides of the center line of the semicircular opening and form an included angle, the lower ends of the windows are communicated with the semicircular opening, the first hole group window, the second hole group window and the fifth hole group window are arranged in the direction of a straight line in the horizontal direction, and the panel is located at the position of the straight line. A plurality of linearly distributed panel grooves are formed in the positions, corresponding to the first center line of the third hole group window and the fourth hole group window, of the fixing frame, and system line angle fine adjustment mechanisms used for being connected with guide rails are arranged in the panel grooves. The sample plate assembly can assist in drilling holes in different types of plates, and a plurality of positioning holes and sample plates are not needed.

Description

Technical Field

[0001] This utility model relates to the field of bridge deck drilling equipment technology, specifically to a template component that assists in drilling a group of holes in bridge decks. Background Technology

[0002] In steel structure bridges, steel beams are mainly composed of main truss upper and lower chords, web members, transverse and longitudinal beams, bridge deck, secondary truss upper chords, and secondary truss diagonal braces. The manufacturing process of the upper chord requires addressing the drilling issues of the upper chord vertical plates and node plates, while the manufacturing process of the lower chord requires addressing the drilling issues of the lower chord vertical plates and node plates. Different stress conditions lead to different cambers in the members, resulting in different system lines for the same project. In some projects, the entire truss is arched and laid out by elongating the upper chord members, shortening the lower chord members, and keeping the vertical members the same length, thus changing the included angle of the system lines. This results in different system line angles for the upper and lower chords, creating a huge workload for the production of large, covered templates. This places extremely high demands on the drilling workers in the workshop in selecting holes and making templates, significantly increasing the probability of drilling incorrect holes. Therefore, providing a template component that can adapt to the processing of positioning holes for different bridge decks is of great significance for improving the manufacturing efficiency and accuracy of bridge members. Utility Model Content

[0003] To address the shortcomings of the aforementioned technologies, this utility model provides a template assembly for assisting in the drilling of bridge slab holes.

[0004] The technical solution adopted by this utility model to achieve the above-mentioned technical effects is:

[0005] A template assembly for assisting in drilling holes in bridge decks includes a panel conforming to the shape of a bridge deck and a fixing frame. The panel has a first hole group window, a second hole group window, a third hole group window, a fourth hole group window, a fifth hole group window, and a semi-circular opening. The third and fourth hole group windows are symmetrically located on both sides of the center line of the semi-circular opening and have an included angle. The lower ends of the windows are respectively connected to the semi-circular opening. The first, second, and fifth hole group windows are arranged in a straight line along the horizontal direction. The panel and the fixing frame have multiple linearly distributed panel grooves at the positions corresponding to the first center line positions of the third and fourth hole group windows. The panel grooves are provided with a system line angle fine-tuning mechanism for connecting guide rails. The two ends of the fixing frame are provided with positioning clamps that can adjust the relative distance. The bottom of the fixing frame has multiple rows of universal rollers arranged along its length. The panel has a shaft hole at the center of the semi-circular opening and a motor fixing seat on the back side.

[0006] Preferably, in the above-mentioned template assembly for drilling the auxiliary bridge plate hole group, the system line angle fine-tuning mechanism includes an arc-shaped slide rail fixed in the panel groove and a slider slidably connected to the arc-shaped slide rail. The guide rail is fixedly connected to the slider, and the centers of the arc-shaped slide rails of the system line angle fine-tuning mechanisms at each position are all oriented towards the shaft hole.

[0007] Preferably, in the above-mentioned template assembly for drilling the auxiliary bridge plate hole group, the first hole group window, the second hole group window, and the fifth hole group window are all "field"-shaped windows, and the third hole group window and the fourth hole group window are both "square"-shaped windows.

[0008] Preferably, in the above-mentioned template assembly for drilling the auxiliary bridge plate hole group, the fixing frame is of a frame structure, and the positions corresponding to the first hole group window, the second hole group window, and the fifth hole group window are adapted "field"-shaped frames.

[0009] Preferably, in the above-mentioned template assembly for drilling the auxiliary bridge plate hole group, the fixing frame is provided with a straight line frame extending horizontally in a straight line on the connection line between the two ends corresponding to the semi-circular opening. The straight line frame is respectively formed with inclined frames at the first midline positions of the third hole group window and the fourth hole group window. The straight line frame is provided with straight line frame break openings at the two ends corresponding to the semi-circular opening, and the inclined frames are provided with inclined frame break openings at the positions corresponding to the semi-circular opening.

[0010] Preferably, in the above-mentioned template assembly for drilling the auxiliary bridge plate hole group, the positioning clamping plate has a protruding clamping portion facing one side of the bridge plate, and guide portions extending along the length direction of the fixing frame are formed at the upper and lower ends on the side facing away from the bridge plate. Two并列的开口槽 are respectively formed at the upper and lower end positions of the left and right ends of the fixing frame. The guide portion is slidably installed in one of the开口槽, and a telescopic cylinder seat is provided in the other开口槽. A telescopic cylinder is provided in the telescopic cylinder seat, and the guide rod of the telescopic cylinder is fixedly connected to the positioning clamping plate.

[0011] Preferably, in the above-mentioned template assembly for drilling the auxiliary bridge plate hole group, the fixing frame is provided with a plurality of electromagnet mounting holes, and the panel is provided with hole openings corresponding to the electromagnet mounting holes.

[0012] Preferably, in the above-mentioned template assembly for drilling the auxiliary bridge plate hole group, the bottom of the fixing frame is provided with a roller groove, and two并列的 the universal rollers are installed in one of the roller grooves.

[0013] Preferably, in the above-mentioned template assembly for drilling the auxiliary bridge plate hole group, the fixing frame is a fixing frame made of nylon or aluminum alloy lightweight material.

[0014] The beneficial effects of this utility model are as follows: The template component of this utility model uses a panel that mimics the shape of a bridge plate, and arranges different groups of holes and windows, as well as multiple linearly distributed panel grooves and a system line angle fine-tuning mechanism located therein. This allows for fine-tuning of the system line angle of the guide rail, thereby assisting the matching drilling device in drilling holes in the upper and lower chord plates of the entire bridge project. One set of templates can assist in drilling holes in different types of plates, eliminating the need for multiple positioning holes and templates. Attached Figure Description

[0015] Figure 1 This is a perspective view of the present utility model;

[0016] Figure 2 This is a perspective view of the fixing frame described in this utility model;

[0017] Figure 3 This is a front view of the panel described in this utility model;

[0018] Figure 4 This is a perspective view of the positioning clamp described in this utility model;

[0019] Figure 5 This is a bottom view of the present invention;

[0020] Figure 6 This is a perspective view of the system line angle fine-tuning mechanism described in this utility model;

[0021] Figure 7 This is a perspective view of the rear side of this utility model.

[0022] Figure 8 This is a structural diagram of an embodiment of the present utility model;

[0023] Figure 9 This diagram shows the angle adjustment state of the guide rail of this invention on a linearly distributed system line angle fine-tuning mechanism. Detailed Implementation

[0024] To provide a further understanding of this utility model, the following description, with reference to the accompanying drawings and specific embodiments, will further illustrate the utility model:

[0025] In the description of this utility model, it should be noted that the terms "vertical," "upper," "lower," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or a connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] Please see Figure 1 and Figure 2 As shown in the figure, an embodiment of this utility model proposes a template assembly for assisting in drilling a group of holes in a bridge slab. This template assembly includes a panel 1 that mimics the shape of a bridge slab and a fixing frame 2. The fixing frame 2 is fixed to the panel 1, providing structural strength support for the panel 1. Both the panel 1 and the fixing frame 2 have shapes that mimic the shape of a bridge slab, wherein the fixing frame 2 is a lightweight frame structure. As a preferred embodiment, in this utility model embodiment, the fixing frame 2 is made of lightweight materials such as nylon or aluminum alloy. Figure 3 As shown, panel 1 has a first group of holes 11, a second group of holes 12, a third group of holes 13, a fourth group of holes 14, a fifth group of holes 15, and a semi-circular opening 16. The third group of holes 13 and the fourth group of holes 14 are symmetrically located on either side of the centerline of the semi-circular opening 16, forming an included angle, and their lower ends are connected to the semi-circular opening 16. Figure 3 As shown, the first hole group window 11, the second hole group window 12, and the fifth hole group window 15 are arranged horizontally along a straight line. The panel 1 has multiple linearly distributed panel grooves 17 at positions along this straight line, and the fixing bracket 2 also has multiple linearly distributed panel grooves 17 at the first centerline positions corresponding to the third hole group window 13 and the fourth hole group window 14. Wherein, as... Figure 1 and Figure 9 As shown, each panel recess 17 is equipped with a system line angle fine-tuning mechanism 6 for connecting the guide rail 100. An externally mounted drilling device is mounted on the guide rail 100, allowing the drilling device to move along the guide rail 100 to different hole groups on the panel 1. Specifically, when the bridge deck arches, causing a change in the drilling angle, the system line angle fine-tuning mechanism 6 can adjust the angle of the guide rail 100 to adapt the drilling angle of the drilling device to the arched bridge deck. For example... Figure 9As shown in the diagram, line "A" represents the working state of the guide rail 100 when the bridge deck is not arched. At this time, the drilling system line angle is 0°, and the guide rail 100 does not need to be adjusted in terms of system line angle, remaining in the state shown in line "A". Line "B" represents a typical working state of the guide rail 100 when the bridge deck is arched. At this time, the drilling system line angle has a small change compared to line "A", exhibiting a small upward deflection. When this angle change occurs, the guide rail 100 needs to be adjusted accordingly by the system line angle fine-tuning mechanism 6, so that the drilling device on the guide rail 100 adapts to the current angled drilling. Similarly, line "C" shows another typical working state of the guide rail 100 in the arched state of the bridge deck. At this time, the drilling system line angle has a small change compared to line "A," exhibiting a small downward deflection. When this angle change occurs, the guide rail 100 needs to be adjusted accordingly using the system line angle fine-tuning mechanism 6, so that the drilling device on the guide rail 100 adapts to the current angled drilling. By adjusting the guide rail 100 slightly using the system line angle fine-tuning mechanism 6, this invention can complete the drilling of positioning holes for the bridge deck in the arched state.

[0028] To improve the adaptability and positioning of the template components of this utility model, such as Figure 1 , Figure 3 and Figure 4 As shown, the fixed frame 2 has adjustable positioning clamps 3 at both ends. The positioning clamps 3 at both ends can be positioned closer or further apart. By adjusting the positioning clamps 3, this invention can be applied to bridge slabs of different lengths. In addition, the positioning clamps 3 also have a workpiece positioning function. The two positioning clamps 3 can be simultaneously extended and retracted on both sides. Combined with the self-adaptive characteristics of the movable template assembly, the center of the positioning clamps 3 can be aligned with the center of the bridge slab. To improve the mobility of the template assembly of this invention, such as... Figure 1 and Figure 5 As shown, the bottom of the fixing frame 2 is provided with multiple rows of universal rollers 4 along its length. These universal rollers 4 allow the entire template device to be moved to the side of the bridge slab where the positioning holes need to be drilled. Specifically, as shown... Figure 2 and Figure 5 As shown, the bottom of the mounting bracket 2 is provided with a roller groove 26, in which two parallel universal rollers 4 are installed. Figure 1 , Figure 3 and Figure 7 As shown, panel 1 has a shaft hole 18 at the center of the corresponding semi-circular opening 16, and a motor mounting base 5 is provided on the back side. The motor mounting base 5 is used to install an external guide rail adjustment fixture, which is used to adjust the angle of the guide rail.

[0029] Further, in the preferred embodiment of the present utility model, as Figure 6 shown, the system line angle fine-tuning mechanism 6 includes an arc-shaped slide rail 61 fixed in the panel groove 17 and a slider 62 slidably connected to the arc-shaped slide rail 61, wherein the guide rail 100 is fixedly connected to the slider 62. As Figure 9 shown, the centers of the arc-shaped slide rails 61 of the system line angle fine-tuning mechanisms 6 at each position are all oriented towards the shaft hole 18. As Figure 1 and Figure 3 shown, the first hole group window 11, the second hole group window 12, and the fifth hole group window 15 are all "field"-shaped windows, and the third hole group window 13 and the fourth hole group window 14 are both "square"-shaped windows. As Figure 2 shown, the fixing frame 2 is of a frame structure, and at the positions corresponding to the first hole group window 11, the second hole group window 12, and the fifth hole group window 15 are adapted "field"-shaped frames. The fixing frame 2 is provided with a horizontally linearly extending straight frame 21 on the connection line of the two ends corresponding to the semi-circular opening 16. The straight frame 21 is respectively formed with inclined frames 22 at the first midline positions of the third hole group window 13 and the fourth hole group window 14. The straight frame 21 is provided with straight frame break openings 211 at the two ends corresponding to the semi-circular opening 16, and the inclined frames 22 are provided with inclined frame break openings 221 at the positions corresponding to the semi-circular opening 16. The straight frame break openings 211 and the inclined frame break openings 221 are used for the external supporting guide rail adjusting tooling to pass through when rotating, so as to cooperate with the guide rails at different positions. Specifically, in the embodiment of the present utility model, the guide rail 100 is installed at four positions, which are respectively distributed on Figure 1 the horizontal midline where the left-side first hole group window 11 and the second hole group window 12 are located, Figure 1 the horizontal midline of the right-side fifth hole group window 15, and the first midline positions of the third hole group window 13 and the fourth hole group window 14.

[0030] Further, in the preferred embodiment of the present utility model, as Figure 4 shown, the positioning clamping plate 3 has a protruding clamping portion 31 facing the side of the bridge plate, and guide portions 32 extending along the length direction of the fixing frame 2 are formed at the upper and lower ends on the side opposite to the bridge plate. As Figure 2 shown, two并列的开口槽23 are respectively formed at the upper and lower end positions of the left and right ends of the fixing frame 2. Among them, the guide portion 32 is slidably installed in one of the opening slots 23, and a telescopic cylinder seat 33 is provided in the other opening slot 23. A telescopic cylinder is provided in the telescopic cylinder seat 33, and the guide rod of the telescopic cylinder is fixedly connected to the positioning clamping plate 3. When the guide rod of the telescopic cylinder extends and retracts, it drives the guide portion 32 to move in the corresponding opening slot 23, thereby adjusting the distance between the two end positioning clamping plates 3.

[0031] Further, in the preferred embodiment of the present utility model, as Figure 2 and Figure 3 As shown, the mounting bracket 2 has multiple electromagnet mounting holes 25, and the panel 1 has openings 19 corresponding to the electromagnet mounting holes 25. The electromagnets installed in the electromagnet mounting holes 25 can be magnetically fixed to the aligned bridge plate to position the template assembly and the bridge plate, preventing displacement during subsequent drilling.

[0032] Furthermore, in a preferred embodiment of this utility model, such as Figure 8 As shown, the template assembly of this utility model includes two panels 1 with the same structure and two fixing frames 2 with the same structure. The two fixing frames 2 are fixed to form an integral support structure, and the panels 1 are respectively located on the front and back surfaces of the integral support structure.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope. All such changes and modifications fall within the scope of protection claimed by this utility model, which is defined by the appended claims and their equivalents.

Claims

1. A template assembly for assisting in drilling a group of holes in a bridge slab, characterized in that, It includes a panel (1) of a profiling bridge slab and a fixing frame (2). There are first hole group windows (11), second hole group windows (12), third hole group windows (13), fourth hole group windows (14), fifth hole group windows (15) and a semi-circular opening (16) on the panel (1). The third hole group windows (13) and the fourth hole group windows (14) are symmetrically located on both sides of the midline of the semi-circular opening (16) and have an included angle. The lower ends of the windows are respectively connected to the semi-circular opening (16). The first hole group windows (11), second hole group windows (12), and fifth hole group windows (15) are arranged in a straight line in the horizontal direction, and the panel (1) is at the position of this straight line, and the fixing frame (2) is provided with a plurality of linearly distributed panel grooves (17) at the first midline positions corresponding to the third hole group windows (13) and the fourth hole group windows (14). A system line angle fine-tuning mechanism (6) for connecting a guide rail (100) is provided in the panel grooves (17). Positioning clamping plates (3) with adjustable relative distances are provided at both ends of the fixing frame (2). A plurality of rows of universal rollers (4) are arranged along the length direction of the bottom of the fixing frame (2). An axle hole (18) is provided at the center of the panel (1) corresponding to the semi-circular opening (16), and a motor fixing seat (5) is provided on the back side.

2. The assembly of claim 1, wherein, The system line angle fine-tuning mechanism (6) includes an arc-shaped slide rail (61) fixed in the panel groove (17) and a slider (62) slidably connected to the arc-shaped slide rail (61). The guide rail (100) is fixedly connected to the slider (62). The centers of the arc-shaped slide rails (61) of the system line angle fine-tuning mechanisms (6) at each position are all oriented towards the axle hole (18).

3. The assembly of claim 1, wherein, The first hole group windows (11), second hole group windows (12) and fifth hole group windows (15) are all "field"-shaped windows, and the third hole group windows (13) and fourth hole group windows (14) are all "square"-shaped windows.

4. The assembly of claim 3, wherein, The fixing frame (2) is a frame structure, and the positions corresponding to the first hole group windows (11), second hole group windows (12) and fifth hole group windows (15) are adapted "field"-shaped frames.

5. The assembly of claim 4, wherein, The fixing frame (2) is provided with a horizontally linearly extending straight frame (21) on the connection line of the two ends corresponding to the semi-circular opening (16). Oblique frames (22) are respectively formed at the first midline positions of the third hole group windows (13) and the fourth hole group windows (14) on the straight frame (21). Straight frame break openings (211) are provided at the two ends of the straight frame (21) corresponding to the semi-circular opening (16), and oblique frame break openings (221) are provided at the positions of the oblique frames (22) corresponding to the semi-circular opening (16).

6. The assembly of claim 1, wherein, The positioning clamping plate (3) has a protruding clamping part (31) towards the side of the bridge plate, and a guide part (32) extending along the length direction of the fixing frame (2) is formed on the upper and lower ends of the side away from the bridge plate, two parallel open grooves (23) are formed on the left and right ends of the fixing frame (2) at the upper and lower end positions, the guide part (32) is slidably arranged in one of the open grooves (23), a telescopic cylinder seat (33) is arranged in the other open groove (23), a telescopic cylinder is arranged in the telescopic cylinder seat (33), and the guide rod of the telescopic cylinder is fixedly connected with the positioning clamping plate (3).

7. The assembly of claim 1, wherein, A plurality of electromagnet mounting holes (25) are arranged on the fixing frame (2), and the panel (1) is provided with a hole (19) corresponding to the electromagnet mounting hole (25).

8. The assembly of claim 1, wherein, The bottom of the fixing frame (2) is provided with a roller groove (26), and two parallel universal rollers (4) are arranged in the roller groove (26).

9. The assembly of claim 1, wherein, The fixing frame (2) is made of nylon or aluminum alloy light material.

Images