Upper saddle body jacking structure of machine tool

By adopting a lifting assembly and a support plate structure on a five-axis laser CNC machine tool, the problem of cumbersome disassembly and assembly of the upper saddle body is solved, enabling convenient replacement of the pad and adjustment of the upper saddle body, thus improving debugging efficiency.

CN223762365UActive Publication Date: 2026-01-06GUANGDONG ORIGINAL POINT INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202423206769.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2026-01-06
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Existing five-axis laser CNC machine tools require frequent disassembly and reassembly of the pad and hoisting of the upper saddle body, resulting in a cumbersome and time-consuming debugging process.

Method used

The use of a lifting assembly and support plate structure allows the upper saddle body to be easily lifted off the pad plate. The lifting and lowering of the upper saddle body is achieved by lifting screws or linear actuators, simplifying the disassembly and assembly process.

Benefits of technology

The process of debugging the upper saddle body has been simplified, reducing labor intensity, improving work efficiency, and avoiding frequent disassembly, assembly, and hoisting operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of numerical control machine tools, and discloses an upper saddle body jacking structure of a machine tool, which comprises two stand columns arranged on a machine tool body at intervals and an upper saddle body erected above the stand columns, and a base plate and a supporting plate are arranged between two supporting legs of the upper saddle body and the corresponding stand columns. The supporting plate transversely extends, supporting legs extend out of the two ends of the supporting plate, jacking assemblies are arranged on the left side face and the right side face of each stand column, and the two jacking assemblies jointly jack the supporting plate upwards, so that the upper saddle body ascends to be separated from the base plate. According to the utility model, the jacking assembly and the supporting plate are used for directly jacking the upper saddle body away from the base plate, so that the base plate can be conveniently disassembled and assembled, the adjustment of the upper saddle body does not need to be frequently disassembled, assembled and hoisted, the debugging process is simplified, the labor intensity is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of CNC machine tool technology, and in particular to a lifting structure for the upper saddle of a machine tool. Background Technology

[0002] Five-axis laser CNC machine tools, as a high-end manufacturing equipment, integrate multi-axis linkage control technology and laser processing technology, giving them an important position in modern manufacturing.

[0003] The bed of the five-axis laser CNC machine tool provides a solid support foundation for the entire machine tool, ensuring that all components can be securely installed on it. In order to enable the laser processing module to move along the Z-axis, the laser processing module is slidably mounted on the upper saddle of the bed. However, since the upper saddle needs to provide a space for the fixture to slide, it must be supported by two columns. To adjust the pitch and tilt of the upper saddle, a shim is placed between the upper saddle and the columns. During the debugging process, the shim needs to be removed and reinstalled multiple times. That is, depending on the installation effect, the shim is removed, adapted, and then reinstalled. However, when removing and reinstalling the shim, the upper saddle needs to be lifted and disassembled at the same time. Since the upper saddle will shake and shift after being lifted, it must be re-aligned and reassembled afterward. The debugging process is tedious and time-consuming.

[0004] It is evident that existing technologies still need improvement and enhancement. Utility Model Content

[0005] In view of the shortcomings of the prior art, the purpose of this utility model is to provide an upper saddle body lifting structure, which is designed to facilitate the lifting of the upper saddle body when disassembling and assembling the pad.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A machine tool upper saddle lifting structure includes two spaced columns on the machine bed and an upper saddle mounted above the columns. A pad and a support plate are provided between the two legs of the upper saddle and the corresponding columns. In a top view, the support plate extends laterally and its two ends extend outwards from the support legs. Each column has a lifting assembly on its left and right sides. The two lifting assemblies together lift the support plate upwards, so that the upper saddle rises and disengages from the pad.

[0008] As a further improvement to the above technical solution, the lifting assembly includes a fixing block fixed on the side of the column and a lifting screw threadedly connected to the fixing block and pointing vertically upward toward the support plate.

[0009] As a further improvement to the above technical solution, the lifting screw is a hexagonal screw.

[0010] As a further improvement to the above technical solution, the lifting screw is a hand-tightening screw.

[0011] As a further improvement to the above technical solution, the lifting assembly includes a linear driver that is vertically upward toward the support plate and a top head disposed at the output end of the linear driver.

[0012] As a further improvement to the above technical solution, the linear actuator is one of a hydraulic cylinder, an electric cylinder, and a pneumatic cylinder.

[0013] As a further improvement to the above technical solution, the support plate is located at the middle of the bottom surface of the support leg of the upper saddle body, and two pads are provided at the bottom of each support leg of the upper saddle body, with the two pads located on the front and rear sides of the support plate respectively.

[0014] As a further improvement to the above technical solution, the upper saddle body is provided with two vertically downward countersunk holes at the outriggers, each pad is provided with a through hole coaxial with the corresponding countersunk hole, and the top surface of the column is provided with a threaded hole coaxial with the countersunk hole and the through hole. The mounting screw passes through the countersunk hole and the through hole from top to bottom and then connects to the threaded hole.

[0015] The beneficial effects of this utility model are as follows: Compared with the prior art, this utility model uses a lifting assembly and a support plate to directly lift the upper saddle body away from the pad plate, which makes it easy to disassemble and assemble the pad plate. This eliminates the need for frequent disassembly and hoisting of the upper saddle body, simplifies the debugging process, reduces labor intensity, and improves work efficiency. Attached Figure Description

[0016] Figure 1 A perspective view of the upper saddle lifting structure provided by this utility model on a machine tool.

[0017] Figure 2 for Figure 1 A magnified view of a portion of region L.

[0018] Figure 3 The image shows the front view of the upper saddle lifting structure provided by this utility model on a machine tool.

[0019] Explanation of main component symbols: 1-Column, 2-Upper saddle body, 21-Outrigger, 22-Counterhead hole, 3-Padded plate, 4-Support plate, 5-Lifting assembly, 51-Fixing block, 52-Lifting screw. Detailed Implementation

[0020] This utility model provides a lifting structure for the upper saddle of a machine tool. To make the purpose, technical solution, and effects of this utility model clearer and more explicit, the following describes this utility model in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit the scope of protection of this utility model.

[0021] Please see Figures 1-3This utility model provides a lifting structure for the upper saddle of a machine tool, including two spaced columns 1 on the machine bed and an upper saddle 2 mounted above the columns 1. A pad 3 and a support plate 4 are provided between the two legs 21 of the upper saddle 2 and the corresponding columns 1. In a top view, the support plate 4 extends laterally and its two ends extend outward from the legs 21. Each column 1 has a lifting component 5 on its left and right sides. The two lifting components 5 together lift the support plate 4 upward so that the upper saddle 2 rises and disengages from the pad 3.

[0022] When it is necessary to replace the pad 3 or perform other maintenance operations, the operator manipulates the lifting assembly 5. The two lifting assemblies 5, through the support plate 4, smoothly lift one of the legs of the upper saddle 2 upwards until the leg of the upper saddle 2 is completely detached from the pad 3, creating a gap between the upper saddle 2 and the column 1, allowing the pad 3 to be removed. In this way, the pad 3 can be easily removed to adjust the pitch and tilt of the upper saddle 2 without hoisting or moving the entire upper saddle 2. After the pad 3 is re-processed and adjusted, it is reinstalled between the upper saddle 2 and the column 1. Finally, the lifting assembly 5 controls the upper saddle 2 to lower down, so that its leg contacts the pad 3 again, completing one adjustment cycle.

[0023] Compared with the prior art, this utility model uses the lifting component 5 and the support plate 4 to directly lift the upper saddle body 2 away from the pad plate 3, which makes it easy to disassemble and assemble the pad plate 3. This eliminates the need for frequent disassembly and hoisting of the upper saddle body 2, simplifies the debugging process, reduces labor intensity, and improves work efficiency.

[0024] In one embodiment, the lifting assembly 5 includes a fixing block 51 fixed to the side of the column 1 and a lifting screw 52 threadedly connected to the fixing block 51 and vertically upward toward the support plate 4. The combination of the fixing block 51 and the lifting screw 52 results in a simple structure. After the lifting screw 52 tightens onto the support plate 4, the weight of the upper saddle 2 and the support plate 4 is borne by the lifting screw 52. Tightening the lifting screw 52 controls the raising and lowering of the upper saddle 2. The threaded rotation of the lifting screw 52 allows for precise control of the lifting height, enabling fine-tuning.

[0025] Preferably, the lifting screw 52 is a hexagonal screw. Hexagonal screws, when used with a wrench or other special tools, can be tightened and loosened more easily, and turning hexagonal screws requires less effort.

[0026] Preferably, the lifting screw 52 is a hand-tightening screw, specifically a Torx head hand-tightening screw or a claw head hand-tightening screw. Hand-tightening screws do not require additional tools; operators can directly tighten them by hand, simplifying the operation process and improving work efficiency.

[0027] In another embodiment, the lifting assembly 5 includes a linear actuator pointing vertically upward toward the support plate 4 and a pusher head disposed at the output end of the linear actuator. The linear actuator drives the pusher head to lift the upper saddle body 2 on the support plate 4. The linear actuator is one of a hydraulic cylinder, an electric cylinder, or a pneumatic cylinder. Hydraulic cylinders, electric cylinders, and pneumatic cylinders all have strong driving force and can provide sufficient thrust to lift the upper saddle body 2, ensuring the smooth progress of the lifting process.

[0028] In this embodiment, the support plate 4 is located at the center of the bottom surface of the support leg 21 of the upper saddle body 2. Two pads 3 are provided at the bottom of each support leg 21 of the upper saddle body 2, with the two pads 3 located on the front and rear sides of the support plate 4, respectively. Having one pad 3 on each side allows for independent adjustment of the height of each pad 3, thus enabling more flexible adjustment of the posture of the upper saddle body 2, especially when adjusting pitch and tilt, achieving ideal Z-axis accuracy. Furthermore, it better distributes the weight of the upper saddle body 2, making the force more even and avoiding deformation or damage caused by excessive local pressure.

[0029] After the upper saddle body 2 is adjusted, the upper saddle body 2, the pad 3, and the column 1 need to be fixed together. Therefore, the upper saddle body 2 has two vertically extending countersunk holes 22 at the support leg 21. Each pad 3 has a through hole coaxial with the corresponding countersunk hole 22. The top surface of the column 1 has a threaded hole coaxial with the countersunk hole 22 and the through hole. The mounting screw passes through the countersunk hole 22 and the through hole from top to bottom and then connects to the threaded hole. The upper saddle body 2, the pad 3, and the column 1 are fixed together by the mounting screws to form a stable whole, ensuring processing stability.

[0030] It should be noted that the thickness of the pad 3 is greater than that of the support plate 4. Under normal machine conditions, the support plate 4 will not interfere with the pad 3 supporting the upper saddle body 2.

[0031] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0032] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, an electrical connection, or a connection that allows for communication; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0033] It is understood that those skilled in the art can make equivalent substitutions or changes based on the technical solution and inventive concept of this utility model, and all such substitutions or changes should fall within the protection scope of this utility model.

Claims

1. A saddle lifting structure of a machine tool, characterized by comprising: The two spaced-apart vertical columns are arranged on the bed body, the upper saddle is arranged above the vertical columns, the two legs of the upper saddle are provided with a pad and a support plate between the corresponding vertical columns, the support plate extends horizontally and its two ends extend outwardly beyond the legs in the top view, the left and right sides of each vertical column are provided with a jacking assembly, the two jacking assemblies jointly jack up the support plate upward to make the upper saddle rise and separate from the pad.

2. The upper saddle body jacking structure of the machine tool according to claim 1, characterized by, The jacking assembly comprises a fixed block fixed on the side surface of the vertical column and a jacking screw threadedly connected with the fixed block and vertically upward toward the support plate.

3. The upper saddle body lifting structure of the machine tool according to claim 2, characterized by, The jacking screw is a hexagonal screw.

4. The upper saddle body lifting structure of the machine tool according to claim 2, characterized by, The jacking screw is a hand screw.

5. The upper saddle lifting structure of a machine tool according to claim 1, characterized by, The jacking assembly comprises a linear actuator vertically upward toward the support plate and a top head arranged at the output end of the linear actuator.

6. The upper saddle body lifting structure of the machine tool according to claim 5, characterized by, The linear actuator is one of a hydraulic cylinder, an electric cylinder and a pneumatic cylinder.

7. The upper saddle body lifting structure of the machine tool according to claim 1, characterized by, The support plate is located at the middle part of the bottom surface of the leg of the upper saddle, the pad at the bottom of each leg of the upper saddle is provided with two pads which are respectively located at the front and rear sides of the support plate.

8. The upper saddle body jacking structure of a machine tool according to any one of claims 1 to 7, characterized in that, The upper saddle is provided with two vertically downward extending countersunk holes at the leg, each pad is provided with a through hole coaxial with the corresponding countersunk hole, the top surface of the vertical column is provided with a threaded hole coaxial with the countersunk hole and the through hole, and the mounting screw is connected with the threaded hole after sequentially passing through the countersunk hole and the through hole from top to bottom.