Transformer shell cutting device
By introducing slide rails, feeding mechanisms, and suction cups into the transformer casing cutting device, the problem of waste residue was solved, and rapid classification and collection of waste and finished products were achieved, improving feeding efficiency and finished product quality.
Patent Information
- Application Number
- CN202423170792.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing transformer casing cutting devices lack an effective waste collection mechanism during the cutting process, resulting in waste residue remaining on the machine tool, affecting the quality of finished products and work efficiency.
A transformer casing cutting device was designed, which includes a slide rail and a feeding mechanism. It uses suction cups and sliding parts to classify and collect waste materials and finished products into a feeding box and a waste box. The feeding box is fixed in position by magnetic suction parts, and a bottom disassembly plate is used to facilitate material retrieval.
It enables rapid sorting and collection of waste and finished products, improves material handling efficiency, and ensures finished product quality and work efficiency.
Smart Images

Figure CN223762398U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of transformer processing technology, and in particular to a transformer shell cutting device. Background Technology
[0002] The working principle of a laser cutting machine is to focus the laser emitted from the laser into a high-power-density laser beam through an optical path system. The laser beam irradiates the surface of the workpiece, causing the workpiece to reach its melting or boiling point. At the same time, high-pressure gas coaxial with the beam blows away the molten or vaporized metal. As the relative position of the beam and the workpiece moves, a kerf is eventually formed in the material, thus achieving the purpose of cutting. Laser cutting machines for transformer shells are widely used in the transformer manufacturing industry to process sheet metal parts for transformer shells.
[0003] Current transformer casing cutting devices typically involve the processing of metal materials during the cutting process. These materials generate waste during the cutting process. Furthermore, if the design of the cutting device is not optimized or there is a lack of an effective waste collection mechanism, this waste can easily remain on the machine tool, affecting subsequent operations and the quality of the finished product. It is also difficult to quickly sort and collect the cut finished product and waste, resulting in low work efficiency. Utility Model Content
[0004] This invention addresses the shortcomings of existing technologies by providing a transformer casing cutting device that facilitates material feeding and sorting.
[0005] To address the current issues with transformer casing cutting devices, which typically involve processing metal materials during operation, resulting in the generation of chips and waste, if the cutting device is not optimized or lacks an effective waste collection mechanism, these wastes can easily remain on the machine tool, affecting subsequent operations and the quality of the finished product. Furthermore, the presence of waste on the machine tool makes it difficult to quickly sort and collect the cut finished product and waste, leading to low work efficiency. This invention solves these problems through the following technical solution.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A transformer casing cutting device, comprising:
[0008] The device body has a cutting assembly mounted on its upper end, and the cutting assembly includes a slide rail;
[0009] A feeding mechanism is located at the upper end of the slide rail for sorting and feeding materials; the feeding mechanism includes an inner slide member, and a suction cup is installed at the lower end of the inner slide member.
[0010] Preferably, the device body has card holders installed at both ends, and the upper end of the card holders is provided with a card slot.
[0011] Preferably, a feed box and a waste box are inserted inside the card holder.
[0012] Preferably, the snap-fit groove at the upper end of the card holder is made of magnetic material, and the lower ends of the feed box and the waste box are fitted with the snap-fit groove at the upper end of the card holder.
[0013] Preferably, a sliding member is slidably connected to the upper end of the slide rail, and a crossbar is installed at the upper end of the sliding member.
[0014] Preferably, the upper end of the inner sliding member is slidably engaged with the inner wall of the crossbar, and the lower end of the sliding member is slidably engaged with the slide rail.
[0015] Preferably, the inside of the feeding box is equipped with a bottom disassembly plate.
[0016] Preferably, the two ends of the bottom disassembly plate are fitted to the inner wall of the feeding box.
[0017] Preferably, the upper end of the slide rail is connected to a cutting element.
[0018] Preferably, the lower end of the cutting element is slidably engaged with the slide rail.
[0019] Compared with the prior art, this utility model has the following beneficial effects: A cutting component is installed at the upper end of the main body of the device. By installing slide rails at both ends of the main body of the device, the cutting part slides back and forth at the upper end of the main body of the device. Cutting is performed by the laser head at the upper end of the cutting part. A feeding mechanism is installed at the upper end of the slide rail. The suction cup is driven by the inner sliding part to slide laterally at the lower end of the crossbar. The suction cup picks up the waste material or the cut transformer shell. The cut shell is collected by adsorbing it into the feeding box. The waste material is placed laterally inside the waste box, thereby achieving classified collection. In addition, a bottom dismantling plate is installed inside the waste box through a sliding groove, which makes it convenient to hold the hand slots at both ends of the bottom dismantling plate to pick up the material. This achieves the effects of easy feeding, classified collection, and improved feeding efficiency. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of the device structure of this utility model;
[0022] Figure 2This is a bottom view of the structure of the device of this utility model;
[0023] Figure 3 This is a top view of the device of this utility model;
[0024] Figure 4 This utility model Figure 2 A magnified schematic diagram of the structure at point A in the middle.
[0025] Drawing number explanation: 1. Main body of the device; 2. Cutting assembly; 21. Slide rail; 22. Cutting part; 3. Feeding mechanism; 31. Sliding part; 32. Crossbar; 33. Inner sliding part; 34. Suction cup; 35. Card seat; 36. Feeding box; 37. Waste box; 38. Bottom disassembly plate. Detailed Implementation
[0026] The present invention will now be described in further detail with reference to the accompanying drawings.
[0027] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious modifications will be apparent to those skilled in the art. The basic principles of the present invention defined in the following description can be used in other embodiments, modifications, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.
[0028] Those skilled in the art should understand that in the disclosure of this utility model, the terms "longitudinal", "lateral", "up", "down", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or position based on the orientation or positional relationship shown in the accompanying drawings. They are only for the purpose of simplifying the description of this utility model and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limitations on this utility model.
[0029] It is understood that the term "a" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple, and the term "a" should not be understood as a limitation on the number. Example
[0030] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a transformer casing cutting device includes:
[0031] The device consists of a main body 1, with a cutting assembly 2 mounted on its upper end. The cutting assembly 2 includes a slide rail 21, with a cutting element 22 connected to the upper end of the slide rail 21. By mounting the slide rail 21 at both ends of the main body 1, the cutting element 22 slides back and forth on the upper end of the main body 1, and is cut by a laser head at the upper end of the cutting element 22. A feeding mechanism 3 is mounted on the upper end of the slide rail 21, with a sliding member 31 sliding back and forth on the upper end of the slide rail 21. The lower end of the cutting element 22 slides in cooperation with the slide rail 21. The feeding mechanism 3 is located on the upper end of the slide rail 21 and is used for sorting and feeding materials. The feeding mechanism 3 includes an inner sliding member 33, with a suction cup 34 mounted on the lower end of the inner sliding member 33. The inner sliding member 33 drives the suction cup 34 to slide laterally on the lower end of the crossbar 32, so that the suction cup 34 can pick up waste materials or cut transformer shells.
[0032] Preferably, card holders 35 are installed at both ends of the main body 1 of the device. The upper end of the card holder 35 is provided with a card slot. A feed box 36 and a waste box 37 are inserted into the inside of the card holder 35. By installing card holders 35 at both ends of the main body 1 of the device, and by providing a card slot and a magnetic suction component at the upper end of the card holder 35, the bottom of the feed box 36 is made to fit against the card holder 35, which facilitates the placement of the feed box 36 and prevents it from shifting.
[0033] The card slot at the upper end of the card holder 35 is made of magnetic material. The lower ends of the feeding box 36 and the waste box 37 are attached to the card slot at the upper end of the card holder 35. The upper end of the slide rail 21 is slidably connected to the sliding member 31. The upper end of the sliding member 31 is equipped with a crossbar 32. The bottom of the feeding box 36 is attached to the card holder 35, which facilitates the placement of the feeding box 36 and prevents it from shifting. The cut shell is collected by adsorbing it into the feeding box 36, and the waste is slid horizontally into the waste box 37, thereby achieving classified collection.
[0034] It can be seen that the upper end of the inner sliding member 33 is slidably engaged with the inner wall of the crossbar 32, and the lower end of the sliding member 31 is slidably engaged with the slide rail 21. The sliding member 31 drives the crossbar 32 to slide on the machine tool of the main body 1 of the device. The inner sliding member 33 is installed at the lower end of the crossbar 32. The inner sliding member 33 drives the suction cup 34 to slide laterally at the lower end of the crossbar 32, so that the suction cup 34 can pick up the waste material or the cut transformer shell. The card seats 35 are installed at both ends of the main body 1. The upper end of the card seat 35 is provided with a card slot and a magnetic suction component, so that the bottom of the unloading box 36 fits with the card seat 35, which facilitates the placement of the unloading box 36 and prevents it from shifting.
[0035] Inside the device, a bottom dismantling plate 38 is installed inside the feeding box 36. The two ends of the bottom dismantling plate 38 are attached to the inner wall of the feeding box 36. The bottom of the feeding box 36 is attached to the card seat 35, which makes it easy to place the feeding box 36 and prevents it from shifting. The cut shell is collected by adsorbing it into the feeding box 36. The waste is placed horizontally inside the waste box 37, thereby achieving classified collection. The bottom dismantling plate 38 is installed inside the waste box 37 through a sliding groove, which makes it easy to pick up the material by holding the hand slots at both ends of the bottom dismantling plate 38.
[0036] As can be seen from the above, a cutting component 2 is installed on the upper end of the main body 1. By installing slide rails 21 at both ends of the main body 1, the cutting component 22 slides back and forth on the upper end of the main body 1, and cutting is performed by the laser head at the upper end of the cutting component 22. A feeding mechanism 3 is installed on the upper end of the slide rails 21. A sliding component 31 slides back and forth on the upper end of the slide rails 21, and a crossbar 32 is installed on the upper end of the sliding component 31, so that the sliding component 31 drives the crossbar 32 to slide on the machine tool of the main body 1. An inner sliding component 33 is installed on the lower end of the crossbar 32, and the inner sliding component 33 drives the suction cup 34 to slide laterally on the lower end of the crossbar 32, so that cutting is performed by the suction cup 34. The plate 34 picks up the waste material or the cut transformer shell. The card holders 35 are installed at both ends of the main body 1. The upper end of the card holder 35 is provided with a card slot and a magnetic suction component, so that the bottom of the feeding box 36 fits into the card holder 35, which makes it easy to place the feeding box 36 and prevents it from shifting. The cut shell is collected by adsorbing it into the feeding box 36. The waste material is slid horizontally into the waste box 37, thereby realizing classified collection. The bottom dismantling plate 38 is installed in the waste box 37 through the sliding groove, which makes it easy to hold the hand slots at both ends of the bottom dismantling plate 38 to pick up the material. This achieves the effect of easy material feeding, classified collection and improved material feeding efficiency.
[0037] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are merely examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been shown and explained in the embodiments. Without departing from the principles, the implementation of the present invention may have any modifications or variations.
Claims
1. A transformer tank cutting apparatus, characterized by, Include: The device body (1), the upper end of the device body (1) is provided with a cutting assembly (2), the cutting assembly (2) includes a slide rail (21); The blanking mechanism (3) is arranged at the upper end of the slide rail (21) for classification and blanking; The blanking mechanism (3) includes an inner slide (33), and the lower end of the inner slide (33) is provided with a suction cup (34).
2. A transformer tank cutting device according to claim 1, characterized in that: The both ends of the device body (1) are provided with a clamping seat (35), and the upper end of the clamping seat (35) is provided with a clamping groove.
3. A transformer tank cutting device according to claim 2, characterized in that: The inside of the clamping seat (36) is provided with a waste box (37).
4. A transformer tank cutting device according to claim 3, characterized in that: The clamping groove at the upper end of the clamping seat (35) is made of magnet material, and the lower end of the blanking box (36) and the waste box (37) is matched with the clamping groove at the upper end of the clamping seat (35).
5. A transformer tank cutting device according to claim 4, characterized in that: The upper end of the slide rail (21) is slidably connected with a sliding piece (31), and the upper end of the sliding piece (31) is provided with a cross bar (32).
6. A transformer tank cutting device according to claim 5, characterized in that: The upper end of the inner slide (33) is slidably connected with the inner wall of the cross bar (32), and the lower end of the sliding piece (31) is slidably connected with the slide rail (21).
7. A transformer tank cutting device according to claim 6, characterized in that: The inside of the blanking box (36) is provided with a bottom dismounting disc (38).
8. A transformer tank cutting device according to claim 7, characterized in that: The both ends of the bottom dismounting disc (38) are matched with the inner wall of the blanking box (36).
9. A transformer tank cutting device according to claim 8, characterized in that: The upper end of the slide rail (21) is connected with a cutting piece (22).
10. A transformer tank cutting device according to claim 9, characterized in that: The lower end of the cutting piece (22) is slidably connected with the slide rail (21).