Automatic riveting equipment additionally provided with gasket

Abstract

The utility model discloses automatic riveting equipment for adding gaskets, which relates to the field of gasket adding and comprises a device main body, a mounting disc is arranged at the central position in the device main body, a rotating disc is arranged at the bottom of the mounting disc, and a plurality of substrate structures are arranged on the periphery of the rotating disc. The device body is provided with a plurality of mechanical arm structures matched with the substrate structures, and the mechanical arm structures are sequentially provided with substrate feeding devices, PIN feeding devices, turnover devices, thin gasket feeding devices, thick gasket feeding devices, camera detection devices and discharging devices corresponding to the substrate structures. According to the utility model, the base plate is driven to rotate through the arranged turntable, so that the base plate moves at the bottoms of the plurality of mounting devices, after the base plate reaches a specified position, a polar plate is processed through a specified processing part, the mounting of a gasket is completed, and meanwhile, different types of base plates can be provided through different arranged feeding grooves to mount different gaskets.

Description

Technical Field

[0001] This utility model relates to the field of gasket installation, specifically to an automatic riveting device for installing gaskets. Background Technology

[0002] A gasket is a thin sheet of material used to fill the gap between two objects. It is typically round, square, or other shapes with a certain thickness. In mechanical connections, such as pipe connections and flange connections, gaskets prevent liquid or gas leakage. For example, in chemical piping systems, various corrosive liquids or toxic gases are transported within the pipelines. Without gaskets or with improperly installed gaskets, these media can leak from the pipe connections, causing serious consequences such as environmental pollution and safety accidents. For instance, at flange connections in pipelines transporting concentrated sulfuric acid, acid-resistant rubber gaskets can effectively seal and prevent sulfuric acid leakage.

[0003] Existing gasket installation equipment requires processing of the gaskets to be installed during actual operation, followed by processing of the parts to be processed. Existing gasket processing involves a robotic arm gripping the gasket and then installing it.

[0004] However, existing gasket installation equipment lacks diversity, focusing only on installing a single gasket. Furthermore, the pre-processing of gaskets requires additional equipment, increasing transportation costs. Utility Model Content

[0005] Therefore, the purpose of this utility model is to provide an automatic riveting device for adding gaskets, so as to solve the technical problems of existing gasket adding equipment lacking diversity, intelligently focusing on adding gaskets for a single gasket, and requiring additional equipment for gasket pre-processing, which increases transportation costs.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic riveting device for adding gaskets, comprising a device body, an installation plate disposed at the center of the device body, a turntable disposed at the bottom of the installation plate, a plurality of substrate structures disposed around the turntable, a plurality of robotic arm structures disposed in conjunction with the plurality of substrate structures on the device body, and a substrate feeding device, a PIN feeding device, a flipping device, a thin gasket feeding device, a thick gasket feeding device, a camera detection device, and a discharge device disposed sequentially on the robotic arm structures corresponding to the plurality of substrate structures, an output conveyor belt disposed on one side of the discharge device, and a material conveyor belt disposed outside the device body in conjunction with the output conveyor belt.

[0007] By adopting the above technical solution, the substrate structure is rotated by a turntable, thereby moving the substrate structure from under several devices to complete the loading and assembly of the devices.

[0008] The present invention is further configured such that the robotic arm structure of the substrate feeding device is disposed on the mounting plate, the substrate feeding device includes a pair of feeding grooves, the bottom of the feeding grooves is provided with a guide base, and the substrate feeding device also includes a suction cup structure, which is disposed on the corresponding robotic arm structure.

[0009] By adopting the above technical solution, the feeding trough and guide base are used to control the supply of different substrates. The substrates are picked up by the suction cup structure and moved onto the turntable, thereby realizing automatic substrate feeding.

[0010] The present invention is further configured such that the PIN feeding device includes an air-blowing feeding chuck, the air-blowing feeding chuck is disposed on a corresponding robotic arm structure, and the flipping device includes a rotary cylinder, the rotary cylinder is disposed on a corresponding robotic arm structure, and the other end of the rotary cylinder is connected to a first gripper.

[0011] By adopting the above technical solution, PIN material is sprayed onto the substrate through an air-blowing feeding chuck, and then the substrate is rotated by a flipping device, thereby realizing the flipping of the substrate.

[0012] The present invention is further configured such that the thin gasket feeding device includes an additional robotic arm structure disposed on the mounting plate, the robotic arm structure on the mounting plate is provided with a feeding head, the thin gasket feeding device also includes a first suction head, the first suction head is disposed on the corresponding robotic arm structure, a positioning rod and a hopper are disposed below the first suction head, and the hopper stores the thin gasket body.

[0013] By adopting the above technical solution, the thin gasket is picked up by the first suction head on the feeding head, the material is supplied to the suction head by the material trough, and the positioning rod provides feeding assistance for the thin gasket.

[0014] The present invention is further configured such that the thick pad feeding device includes a second gripper, the second gripper is disposed on a corresponding robotic arm structure, the main body of the device is provided with a material distribution plate in conjunction with the thick pad feeding device, a thick pad vibrating plate is disposed on one side of the material distribution plate, and a material pushing cylinder is disposed on one side of the material distribution plate.

[0015] By adopting the above technical solution, the thick pads in the distribution plate are positioned by means of a distribution plate and a pushing cylinder, and the thick pads are supplied to the device by a vibrating plate.

[0016] The present invention is further configured such that the camera detection device includes an additional robotic arm structure mounted on a mounting plate, wherein a detection camera is mounted on the robotic arm structure mounted on the mounting plate, and the detection camera is mounted on the corresponding robotic arm structure. The camera detection device also includes a second suction head, which is mounted on the corresponding robotic arm structure. A defective product box is disposed below the second suction head. The discharge device includes a discharge gripper, which is mounted on the corresponding robotic arm structure and is configured to cooperate with an output conveyor belt.

[0017] By adopting the above technical solution, the substrate is photographed by the detection camera to detect its quality. Defective products are picked up by the second suction head and put into the defective product box. The substrate is then clamped onto the conveyor belt by the discharge gripper.

[0018] The present invention is further configured such that the substrate structure includes a mounting base, the mounting base is provided with a mounting panel, and the mounting panel is provided with a gasket mounting groove.

[0019] By adopting the above technical solution, the mounting surface is the main body of the object to be processed, and the different positions of the gasket mounting grooves are used as different substrate materials.

[0020] The present invention is further configured such that an observation door is provided on the main body of the device, a signal display bar is provided on the top of the main body of the device, and a discharge port is provided on the main body of the device in conjunction with the output conveyor belt.

[0021] By adopting the above technical solution, the signals inside the device are displayed by the signal display bar, and the conveyor belt outputs the material to the outside of the device through the discharge port.

[0022] In summary, the present invention has the following main advantages:

[0023] This invention uses a turntable to rotate the substrate, which moves the substrate at the bottom of several mounting devices. After reaching the designated position, the electrode plate is processed by a designated processing component to complete the installation of the gasket. At the same time, different types of substrates can be provided through different feeding troughs to install different gaskets. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0025] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0026] Figure 3 This is a schematic diagram of the substrate loading device of this utility model;

[0027] Figure 4 This is a schematic diagram of the PIN feeding device of this utility model;

[0028] Figure 5 This is a schematic diagram of the flipping device structure of this utility model;

[0029] Figure 6 This is a schematic diagram of the thin gasket feeding device of this utility model;

[0030] Figure 7 For the present utility model Figure 6 Partial structural diagram;

[0031] Figure 8 For the present utility model Figure 6 Another structural diagram;

[0032] Figure 9 For the present utility model Figure 8 Schematic diagram of the structure at point A in the middle;

[0033] Figure 10 This is a schematic diagram of the material discharge device of this utility model.

[0034] In the diagram: 1. Main body of the device; 2. Observation door; 3. Signal display bar; 4. Discharge port; 5. Substrate loading device; 6. PIN loading device; 7. Tilting device; 8. Thin gasket loading device; 9. Thick gasket loading device; 10. Camera detection device; 11. Discharge device; 12. Conveyor belt; 13. Output conveyor belt; 14. Guide base; 15. Substrate structure; 16. Loading trough; 17. Suction cup structure; 18. Robotic arm structure; 19. Mounting plate; 2 0. Turntable; 21. Air-blowing feeding chuck; 22. First gripper; 23. Rotary cylinder; 24. Feeding head; 25. Mounting panel; 26. Gasket mounting slot; 27. Mounting base; 28. First suction head; 29. ​​Positioning rod; 30. Thin gasket body; 31. Hopper; 32. Inspection camera; 33. Second suction head; 34. Defective product box; 35. Second gripper; 36. Distributor plate; 37. Thick gasket vibratory plate; 38. Pushing cylinder; 39. Discharge gripper. Detailed Implementation

[0035] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0036] The embodiments of this utility model will be described below based on its overall structure.

[0037] An automatic riveting device that adds gaskets, such as Figure 1-10As shown, the device includes a main body 1. A mounting plate 19 is located at the center of the main body 1. A turntable 20 is located at the bottom of the mounting plate 19. Several substrate structures 15 are arranged around the turntable 20. Several robotic arm structures 18 are arranged on the main body 1 in conjunction with the substrate structures 15. Corresponding to the substrate structures 15, the robotic arm structures 18 are sequentially equipped with a substrate loading device 5, a PIN loading device 6, a flipping device 7, a thin gasket loading device 8, a thick gasket loading device 9, a camera detection device 10, and a discharge device 11. An output conveyor belt 13 is located on one side of the discharge device 11. A conveyor belt 12 is arranged outside the main body 1 in conjunction with the output conveyor belt 13. The turntable 20 drives the substrate structures 15 to rotate, and several assembly devices are arranged to complete the assembly of the substrate structures. The robotic arm structure 18 of the substrate loading device 5 is located on the mounting plate 15. On the tray 19, the substrate loading device 5 includes a pair of loading slots 16, with a guide base 14 at the bottom of each loading slot 16. A flipping device 7 is provided on the mounting tray 19 in conjunction with the pair of loading slots 16. The substrate loading device 5 also includes a suction cup structure 17, which is mounted on a corresponding robotic arm structure 18. The guide base 14 controls the movement of the loading slots 16, thereby adjusting their positions. By setting the suction cup structure 17 at different positions, different substrate structures 15 can be picked up and collected. The substrate structure 15 includes a mounting base 27, with a mounting panel 25 on the mounting base 27. The mounting panel 25 has a pad mounting slot 26. By using the mounting panel 25 as the substrate body, substrates with different pad requirements can be loaded into the designated loading slots 16 through the mounting slots 26 at different positions. According to different requirements, different substrate structures 15 are installed into the designated loading slots 16.

[0038] The PIN feeding device 6 includes an air-blowing feeding chuck 21, which is mounted on a corresponding robotic arm structure 18. The flipping device 7 includes a rotary cylinder 23, which is mounted on a corresponding robotic arm structure 18. The other end of the rotary cylinder 23 is connected to a first gripper 22. The PIN material is sprayed onto the substrate by the air-blowing feeding chuck 21, and then the substrate is rotated by the flipping device 7 to achieve the flipping of the substrate for subsequent substrate processing.

[0039] The thin gasket feeding device 8 includes an additional robotic arm structure 18 mounted on a mounting plate 19. The robotic arm structure 18 on the mounting plate 19 is equipped with a feeding head 24. The thin gasket feeding device 8 also includes a first suction head 28, which is mounted on the corresponding robotic arm structure 18. A positioning rod 29 and a hopper 31 are provided below the first suction head 28. The hopper 31 stores the thin gasket body 30. The first suction head on the feeding head 24 sucks up the thin gasket body 30, and the hopper stores the thin gasket body 30 to provide raw material supply for the suction head. The positioning rod 29 provides feeding assistance for the thin gasket feeding.

[0040] The thick pad feeding device 9 includes a second gripper 35, which is mounted on the corresponding robotic arm structure 18. The main body 1 of the device is equipped with a distribution plate 36 in conjunction with the thick pad feeding device 9. A thick pad vibrating plate 37 is mounted on one side of the distribution plate 36, and a pushing cylinder 38 is mounted on the other side of the distribution plate 36. The distribution plate 36, in conjunction with the pushing cylinder 38, assists in positioning the thick pads in the distribution plate 36, and the vibrating plate 37 provides thick pads to the device.

[0041] The camera inspection device 10 includes an additional robotic arm structure 18 mounted on a mounting plate 19. A detection camera 32 is mounted on the robotic arm structure 18. The camera inspection device 10 also includes a second suction head 33 mounted on the corresponding robotic arm structure 18. A defective product box 34 is located below the second suction head 33. The discharge device 11 includes a discharge gripper 39 mounted on the corresponding robotic arm structure 18. The discharge gripper 39 cooperates with the output conveyor belt 13. The detection camera 32 photographs the substrate to inspect its quality. Defective products are sucked into the defective product box 34 by the second suction head 33, and the discharge gripper 39 clamps the substrate onto the output conveyor belt 13.

[0042] The main body 1 of the device is provided with an observation door 2, and a signal display bar 3 is provided on the top of the main body 1. The main body 1 of the device is provided with a discharge port 4 in conjunction with the output conveyor belt 13. The signal display bar 3 is used to display the signals inside the device, and the discharge port 4 is used to send the processed parts out of the device via the conveyor belt.

[0043] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A gasketed automatic riveting apparatus comprising a device body (1), characterised in that: The device body (1) is provided with a mounting disc (19) at the center position, the bottom of the mounting disc (19) is provided with a rotating disc (20), a plurality of substrate structures (15) are arranged on the rotating disc (20), the device body (1) is provided with a plurality of mechanical arm structures (18) matched with the plurality of substrate structures (15), a substrate feeding device (5), a PIN feeding device (6), a turnover device (7), a thin gasket feeding device (8), a thick gasket feeding device (9), a camera detection device (10) and an output device (11) are sequentially arranged on the mechanical arm structure (18) corresponding to the substrate structure (15), and the output device (11) is provided with an output conveyor belt (13) on one side.

2. A pad retrofitted automatic riveting apparatus according to claim 1, wherein: The mechanical arm structure (18) of the substrate feeding device (5) is arranged on the mounting disc (19), the substrate feeding device (5) includes a pair of feeding grooves (16), the bottom of the feeding groove (16) is provided with a guide base (14), and the turnover device (7) is arranged on the mounting disc (19) matched with the pair of feeding grooves (16); the substrate feeding device (5) further includes a suction disc structure (17), and the suction disc structure (17) is arranged on the corresponding mechanical arm structure (18).

3. A pad retrofitted automatic riveting apparatus according to claim 1, wherein: The PIN feeding device (6) includes a blowing feeding chuck (21), the blowing feeding chuck (21) is arranged on the corresponding mechanical arm structure (18), the turnover device (7) includes a rotary air cylinder (23), the rotary air cylinder (23) is arranged on the corresponding mechanical arm structure (18), and the other end of the rotary air cylinder (23) is connected with a first clamping jaw (22).

4. A pad retrofitted automatic riveting apparatus according to claim 1, wherein: The thin gasket feeding device (8) includes an additional mechanical arm structure (18) arranged on the mounting disc (19), the mechanical arm structure (18) on the mounting disc (19) is provided with a feeding head (24), the thin gasket feeding device (8) further includes a first suction head (28), the first suction head (28) is arranged on the corresponding mechanical arm structure (18), and a positioning rod (29) and a hopper (31) are arranged below the first suction head (28); the hopper (31) stores a thin gasket body (30).

5. A pad retrofitted automatic riveting apparatus according to claim 1, wherein: The thick gasket feeding device (9) includes a second clamping jaw (35), the second clamping jaw (35) is arranged on the corresponding mechanical arm structure (18), the device body (1) is provided with a distribution disc (36) matched with the thick gasket feeding device (9), the distribution disc (36) is provided with a thick gasket vibrating disc (37) on one side, and the distribution disc (36) is provided with a pushing air cylinder (38) on one side.

6. A pad retrofitted automatic riveting apparatus according to claim 1, wherein: The camera detection device (10) comprises an additional mechanical arm structure (18) arranged on a mounting disc (19), a detection camera (32) is arranged on the mechanical arm structure (18) arranged on the mounting disc (19), the detection camera (32) is arranged on the corresponding mechanical arm structure (18), the camera detection device (10) further comprises a second suction head (33), the second suction head (33) is arranged on the corresponding mechanical arm structure (18), a defective product box (34) is arranged below the second suction head (33), the discharge device (11) comprises a discharge clamp jaw (39), the discharge clamp jaw (39) is arranged on the corresponding mechanical arm structure (18), and the discharge clamp jaw (39) is arranged in cooperation with the output conveying belt (13).

7. A pad retrofitted automatic riveting apparatus according to claim 1, wherein: The substrate structure (15) comprises a mounting base (27), and a mounting panel (25) is arranged on the mounting base (27); and a gasket mounting groove (26) is arranged on the mounting panel (25).

8. A pad retrofitted automatic riveting apparatus according to claim 1, wherein: An observation door (2) is arranged on the device body (1), a signal display rod (3) is arranged on the top of the device body (1), and a discharge port (4) is arranged on the device body (1) in cooperation with the output conveying belt (13).

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