Wall polishing device with dust suppression function

Abstract

The wall polishing device with the dust suppression function comprises a base, a vertical plate, a box body, a dust suction box and a vertical moving mechanism, the vertical plate is arranged on the base, the box body is connected with the vertical plate through the vertical moving mechanism, the vertical moving mechanism is used for driving the box body to move up and down, a cavity is formed in the side wall of the box body, a driving motor is arranged on the box body, and the dust suction box is connected with the cavity. The output end of the driving motor extends into the cavity and is connected with the grinding disc, the grinding disc is used for grinding a wall, a circle of rubber pad is arranged at an opening of the cavity, and the dust suction box is arranged on the base and used for being communicated with the cavity of the box body for dust suction. When the wall polishing device is used, the rubber pad at the opening of the side wall of the box body is contacted and attached to the wall body, meanwhile, the abrasive disk is attached to the side wall of the wall body, the abrasive disk is driven by the driving motor to rotate and polish the wall body, dust generated by wall body polishing is limited to drift in the cavity body in cooperation with the rubber pad, and then suction airflow is provided by the dust suction box; and dust can be sucked and collected, and dust dissipation can be further avoided.

Description

Technical Field

[0001] This utility model relates to the field of wall grinding technology, specifically to a wall grinding device with dust suppression function. Background Technology

[0002] A residential wall sanding device is a specialized tool or equipment used to sand the surface of residential walls. The main purpose of this device is to improve the flatness and smoothness of the walls, providing a good foundation for subsequent painting or wallpapering work.

[0003] Existing wall sanding equipment lacks dust suppression capabilities, causing dust generated during the sanding process to disperse into the air, posing a health hazard. The dust also negatively impacts the working environment, such as impairing visibility or increasing the likelihood of equipment malfunctions, thus significantly affecting construction efficiency. Furthermore, because the sanding mechanism is located above the base, existing wall sanding equipment cannot sand walls below the level above the base. This inability to directly sand these areas forces operators to use other methods, such as manually holding the sanding tool, to complete the sanding work. This not only increases the intensity of manual labor but may also affect the uniformity and efficiency of the sanding process.

[0004] Therefore, there is an urgent need for a wall sanding device with dust suppression function to solve the problem of poor dust suppression effect of existing wall sanding devices. Utility Model Content

[0005] This utility model addresses the shortcomings of existing technologies by providing a wall sanding device with dust suppression function, thereby solving the problem of poor dust suppression effect of existing wall sanding devices.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A wall sanding device with dust suppression function is characterized by comprising a base, a vertical plate, a housing, a dust collection box, and a vertical moving mechanism. The vertical plate is located at the upper end of the base. The housing is connected to the vertical plate via the vertical moving mechanism, which drives the housing to move vertically up and down. A cavity is formed on the side wall of the housing away from the vertical plate. A drive motor is provided on the housing. The output end of the drive motor extends into the cavity and is connected to a grinding disc. The grinding disc is used to contact and sand the wall. A rubber pad is provided at the opening of the cavity. The dust collection box is located at the upper end of the base and is used to connect the cavity of the housing for dust collection.

[0008] To optimize the above technical solution, the specific measures also include:

[0009] Furthermore, the vertical moving mechanism includes a screw, a servo motor, and a movable plate. The vertical plate has a vertical groove near the side wall of the housing. The screw is vertically rotatably connected inside the groove. The movable plate is also slidably installed inside the groove. The movable plate is threadedly connected to the screw and connected to the side wall of the housing. A servo motor for driving the screw to rotate and moving the housing up and down is installed at the upper end of the vertical plate.

[0010] Furthermore, a motor is installed inside the movable plate, which is used to connect to the bottom of the box and drive the box to rotate.

[0011] Furthermore, the output end of the motor is fixedly connected to a main gear, which is rotatably disposed inside the movable plate. Inside the movable plate, there is also a gear that meshes with the main gear. One end of the gear is connected to a column, which rotatably extends out of the movable plate and is connected to the side wall of the housing.

[0012] Furthermore, two vertical rods are fixedly connected inside the chute, and the two vertical rods are respectively slidably connected through the movable plate.

[0013] Furthermore, a plate frame is detachably and slidably connected to one side wall of the dust collection box. A filter screen is provided in the middle of the plate frame inside the dust collection box. An air pump is provided at the bottom of the dust collection box and below the plate frame. An air inlet is provided on the side wall of the dust collection box above the plate frame. The air inlet is connected to the cavity of the box body through a connecting pipe.

[0014] Furthermore, a slot is provided at the bottom of the cavity, and the lower end of the slot is connected to the interior of the vacuum box through the connecting pipe.

[0015] Furthermore, the grinding disc is provided in three parts, and a main gear II and two gear II meshing with it are rotatably arranged inside the side wall of the housing. The main gear II is fixedly connected to the output end of the drive motor, and the ends of the three grinding discs are respectively fixedly connected to the side walls of the main gear II and the two gear II.

[0016] Furthermore, the lower end of the base is provided with multiple casters arranged in a rectangular array.

[0017] Furthermore, a push rod is fixedly connected to the upper end of the base.

[0018] The beneficial effects of this utility model are:

[0019] In use, the rubber pad at the opening of the side wall of the housing contacts and adheres to the wall, while the side wall of the grinding disc adheres to the side wall of the wall. The grinding disc is driven by a drive motor to rotate and grind the wall. During the grinding process, the rubber pad prevents the dust generated from grinding the wall from spreading inside the housing and into the outside. The dust collection box provides suction airflow to the inside of the housing, which not only absorbs and collects the dust but also further prevents dust from escaping. This avoids the dust from grinding the wall from being dispersed into the air and causing harm to the human body. At the same time, the reduction of dust not only protects the health of construction workers but also improves the working environment at the construction site. Cleaner air and a less dusty environment help improve construction efficiency and reduce blurred vision and equipment failure caused by dust.

[0020] When this utility model is in use, after the upper part of the wall is sanded, the box is at a certain height. The box can be rotated half a turn by the motor, so that the original upper part of the box is rotated to the lower part. Then, the movable plate drives the box to slide down. In this way, the adjusted grinding disc can sand the wall surface below the upper level of the base until the lower part of the box contacts the ground. This makes it easier to sand the wall below the upper level of the base, avoiding the situation where there are unsanded dead corners in the wall below the upper level of the base that require manual sanding. This achieves the effect of facilitating the vertical and comprehensive sanding of the wall.

[0021] In use, the suction airflow inside the dust collection box draws air into the cavity through the connecting pipe. The dust inside the cavity is guided by the suction airflow and moves into the dust collection box through the connecting pipe. The dust carried by the suction airflow is then filtered and collected by the filter screen. The air pump draws air into the dust collection box, thus generating suction airflow inside the dust collection box. Attached Figure Description

[0022] Figure 1 This is a front view structural diagram of a wall grinding device with dust suppression function proposed in this utility model.

[0023] Figure 2 This is a rear view structural diagram of a wall grinding device with dust suppression function proposed in this utility model.

[0024] Figure 3 This is a cross-sectional view of the overall structure of a wall grinding device with dust suppression function proposed in this utility model.

[0025] Figure 4 This is a cross-sectional view of the box structure of a wall grinding device with dust suppression function proposed in this utility model;

[0026] Figure 5This is a cross-sectional view of the movable plate structure of a wall grinding device with dust suppression function proposed in this utility model.

[0027] Attached reference numerals: 001 Base, 101 Casters, 102 Push rod, 103 Dust collection box, 104 Plate frame, 105 Filter screen, 106 Air pump, 107 Connecting pipe, 002 Vertical plate, 201 Slide groove, 202 Screw, 203 Servo motor, 204 Vertical rod, 205 Movable plate, 206 Motor, 207 Main gear one, 208 Column, 209 Gear one, 003 Housing, 301 Cavity, 302 Grinding disc, 303 Rubber pad, 304 Groove, 305 Drive motor, 306 Main gear two, 307 Gear two. Detailed Implementation

[0028] The present invention will now be described in detail with reference to the accompanying drawings.

[0029] As attached Figure 1 As shown, a wall sanding device with dust suppression function according to an embodiment of the present invention includes a base 001, a vertical plate 002, a housing 003, a dust collection box 103, and a vertical moving mechanism. The vertical plate 002 is located on the upper end of the base 001. The housing 003 is connected to the vertical plate 002 through the vertical moving mechanism. The vertical moving mechanism is used to drive the housing 003 to move vertically up and down. A cavity 301 is opened on the side wall of the housing 003 away from the vertical plate 002. A drive motor 305 is provided on the housing 003. The output end of the drive motor 305 extends into the cavity 301 and is connected to a grinding disc 302. The grinding disc 302 is used to contact and sand the wall through the opening of the cavity 301. A rubber pad 303 is provided at the opening of the cavity 301. The dust collection box 103 is located on the upper end of the base 001 and is used to connect the cavity 301 of the housing 003 for dust collection.

[0030] In use, the rubber pad 303 at the opening on the side wall of the housing 003 contacts and adheres to the wall, while the side wall of the grinding disc 302 adheres to the side wall of the wall. The grinding disc 302 is driven by the drive motor 305 to rotate and grind the wall. During the grinding process, the rubber pad 303 prevents the dust generated from grinding the wall from spreading inside the cavity 301 and thus preventing it from spreading outside the housing 003. The dust collection box 103 provides suction airflow to the cavity 301, which not only absorbs and collects the dust but also further prevents dust from escaping. This avoids the dust from grinding the wall from drifting into the air and causing harm to the human body. At the same time, the reduction of dust not only protects the health of construction workers but also improves the working environment at the construction site. Clean air and a dust-free environment help improve construction efficiency and reduce blurred vision and equipment failure caused by dust.

[0031] In this embodiment, when vacuuming, the air intake requirement can be met through the gap between the rubber pad 303 and the wall, or an air intake hole can be opened on the housing 003 as needed, and a dustproof net can be installed on the air intake hole as needed.

[0032] As attached Figure 3 As shown in the further specific embodiment based on the above, the vertical moving mechanism includes a screw 202, a servo motor 203, and a movable plate 205. A vertical groove 201 is provided on the side wall of the vertical plate 202 near the housing 003. The screw 202 is vertically rotatably connected inside the groove 201. The movable plate 205 is also slidably installed inside the groove 201. The movable plate 205 is threadedly connected to the screw 202 and connected to the side wall of the housing 003. A servo motor 203 is installed at the upper end of the vertical plate 002 to drive the screw 202 to rotate and move the housing 003 up and down. In use, the servo motor 203 drives the screw 202 to rotate, causing the movable plate 205 to move the housing 003 up and down, allowing the grinding disc 302 to perform longitudinal grinding on the wall.

[0033] In a further specific embodiment based on the above, a motor 206 is installed inside the movable plate 205. The motor 206 is used to connect to the bottom of the housing 003 and drive the housing 003 to rotate. Thus, during use, after the upper part of the wall is sanded, the housing 003 is at a certain height. At this time, the motor 206 drives the housing 003 to rotate half a turn, rotating the original upper part of the housing 003 to the lower part. Then, the movable plate 205 drives the housing 003 to slide downwards. This allows the adjusted grinding disc 302 to sand the wall surface below the upper level of the base 001 until the lower part of the housing 003 contacts the ground. This facilitates sanding the wall below the upper level of the base, avoiding unsanded corners that require manual sanding, and achieving the effect of comprehensive longitudinal sanding of the wall.

[0034] As attached Figure 5 As shown, in a further specific embodiment based on the above, the output end of the motor 206 is fixedly connected to a main gear 207. The main gear 207 is rotatably disposed inside the movable plate 205. Inside the movable plate 205, a gear 209 that meshes with the main gear 207 is also rotatably disposed. One end of the gear 209 is connected to a column 208, which rotatably extends out of the movable plate 205 and is connected to the side wall of the housing 003. Specifically, the motor 206 drives the main gear 207 to rotate, and through the meshing between the main gear 207 and the gear 209, the gear 209 drives the column 208 to rotate. The column 208 drives the housing 003 to rotate half a circle, rotating the original upper end of the housing 003 to the lower end, and then grinding the wall surface below the horizontal level of the upper end of the base.

[0035] In a further specific embodiment based on the above, two vertical rods 204 are fixedly connected inside the slide groove 201, and the two vertical rods 204 are respectively slidably connected to the movable plate 205. In this way, the vertical rods 204 can guide and limit the longitudinally sliding movable plate 205.

[0036] In another specific embodiment based on the above, a frame 104 is detachably and slidably connected through one side wall of the dust collection box 103. A filter 105 is located in the middle of the frame 104 within the dust collection box 103. An air pump 106 is located at the bottom of the dust collection box 103, below the frame 104. An air inlet is located on the side wall of the dust collection box 103 above the frame 104, and the air inlet is connected to the cavity 301 of the box body 003 via a connecting pipe 107. In this embodiment, an exhaust port for connecting the air pump 106 is provided on the side wall of the dust collection box 103. The connecting pipe 107 is a flexible telescopic hose.

[0037] In use, the suction airflow inside the dust collection box 103 is used to draw in the interior of the cavity 301 through the connecting pipe 107. The dust inside the cavity 301 is guided by the suction airflow and moved into the dust collection box 103 through the connecting pipe 107. The dust carried by the suction airflow is then filtered and collected by the filter screen 105. The air pump 106 draws in the interior of the dust collection box 103, thus generating a suction airflow inside the dust collection box 103.

[0038] In a further specific embodiment based on the above, a funnel-shaped slot 304 is provided at the bottom of the cavity 301, and the lower end of the slot 304 is connected to the interior of the dust collection box 103 via a connecting pipe 107. Thus, the interior of the cavity 301 is suctioned through the connecting pipe 107 and the slot 304, and the dust inside the cavity 301 is guided by the suction airflow, moving through the slot 304 and the connecting pipe 107 to the interior of the dust collection box 103 for filtration and collection.

[0039] As attached Figure 4 As shown, in another specific embodiment based on the above, there are three grinding discs 302. A main gear 306 and two meshing gears 307 are rotatably mounted inside the side wall of the housing 003. The main gear 306 is fixedly connected to the output end of the drive motor 305. The ends of the three grinding discs 302 are respectively fixedly connected to the side walls of the main gear 306 and the two gears 307. Thus, the drive motor 305 drives the main gear 306 to rotate. When the main gear 306 rotates, it drives the two meshing gears 307 to rotate synchronously, and together they drive the three grinding discs 302 to rotate.

[0040] As attached Figure 2As shown, in another specific embodiment based on the above, the lower end of the base 001 is provided with a plurality of universal wheels 101 arranged in a rectangular array.

[0041] In another specific embodiment based on the above, a push rod 102 is fixedly connected to the upper end of the base 001. In use, the operator can manually push the push rod 102 to move the base 001 according to the multiple casters 101 and reach the designated position.

[0042] One specific embodiment of the device of this utility model is as follows:

[0043] The operator manually pushes the push rod 102 to move the base 001 to the designated position. At this time, the rubber pad 303 on the side wall of the housing 003 contacts and adheres to the wall, and the side wall of the grinding disc 302 adheres to the side wall of the wall. The drive motor 305 drives the second main gear 306 to rotate, and the second main gear 306 drives one of the grinding discs 302 to rotate. Through the meshing between the second gear 307 and the second main gear 306, the two gears 307 drive the other two grinding discs 302 to rotate. The rotation of the grinding discs 302 grinds the wall. The servo motor 203 drives the screw 202 to rotate, causing the movable plate 205 to drive the column 208 to slide upward. At the same time, the column 208 drives the housing 003 to move upward, so that the grinding discs 302 can grind the wall longitudinally.

[0044] During the sanding process of the grinding disc 302, the rubber pad 303 ensures that the dust generated during sanding is contained within the cavity 301 and does not spread to the outside of the housing 003. The air pump 106 draws air from the inside of the dust collection box 103, creating a suction airflow. This airflow is then drawn into the cavity 301 through the connecting pipe 107 and the slot 304. The dust inside the cavity 301 is guided by the suction airflow and moves through the slot 304 and the connecting pipe 107 into the dust collection box 103. The dust contained in the suction airflow is then filtered and collected by the filter screen 105, preventing the sanding dust from being dispersed into the air and causing harm to the human body.

[0045] After the upper part of the wall is polished, the box 003 is positioned at a certain height. The main gear 207 is driven to rotate by the motor 206. Then, through the meshing between the main gear 207 and the gear 209, the gear 209 drives the column 208 to rotate. The column 208 drives the box 003 to rotate half a circle, rotating the original upper part of the box 003 to the lower part. The movable plate 205 drives the box 003 to slide downward through the column 208. The grinding disc 302 polishes the wall surface below the upper level of the base 001 until the lower part of the box 003 contacts the ground. After the wall is polished, the box 003 rotates back to its original position in the original direction to avoid the continuous entanglement of the connecting pipe 107.

[0046] It should be noted that the terms such as "upper", "lower", "left", "right", "front", and "back" used in this utility model are only for clarity of description and are not intended to limit the scope of implementation of this utility model. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered as within the scope of implementation of this utility model.

[0047] The above are merely preferred embodiments of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are within its protection scope. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should be considered within its protection scope.

Claims

1. A wall sanding device with dust suppression function, characterized in that: The utility model relates to a wall cleaning device, including base (001), vertical board (002), box (003), dust absorption box (103) and vertical moving mechanism, vertical board (002) is located base (001) upper end, box (003) is connected with vertical board (002) through vertical moving mechanism, vertical moving mechanism is used for driving box (003) moves up and down along vertical, the side wall of box (003) away from vertical board (002) is opened with cavity (301), and box (003) is equipped with drive motor (305), the output of drive motor (305) extends into the inside of cavity (301) and is connected with grinding disc (302), grinding disc (302) is used for contacting and polishing wall, and a circle rubber pad (303) is arranged at the opening of cavity (301), dust absorption box (103) is arranged at the upper end of base (001) and is used for connecting the dust absorption of cavity (301) of box (003).

2. The wall polishing device with dust suppression function according to claim 1, characterized in that: The vertical moving mechanism includes a screw rod (202), a servo motor (203) and a movable plate (205), the vertical board (002) is opened with a vertical sliding groove (201) near the side wall of the box (003), the screw rod (202) is vertically rotatably connected inside the sliding groove (201), the movable plate (205) is slidably installed inside the sliding groove (201), the movable plate (205) is threadedly connected with the screw rod (202), the movable plate (205) is connected with the side wall of the box (003), and the servo motor (203) is installed at the upper end of the vertical board (002) and is used for driving the screw rod (202) to rotate and drive the box (003) to move up and down.

3. The wall polishing device with dust suppression function according to claim 2, characterized in that: The inside of the movable plate (205) is installed with a motor (206), the motor (206) is used for connecting the bottom of the box (003) and driving the box (003) to rotate.

4. The wall polishing device with dust suppression function according to claim 3, characterized in that: The output of the motor (206) is fixedly connected with a main gear one (207), the main gear one (207) is rotatably arranged inside the movable plate (205), a gear one (209) engaged with the main gear one (207) is also rotatably arranged inside the movable plate (205), one end of the gear one (209) is connected with a column (208), the column (208) rotatably extends out of the movable plate (205) and is connected with the side wall of the box (003).

5. The wall polishing device with dust suppression function according to claim 2, characterized in that: Two vertical rods (204) are fixedly connected inside the sliding groove (201), and the two vertical rods (204) are slidably connected with the movable plate (205).

6. The wall polishing device with dust suppression function according to claim 1, characterized in that: One side wall of the dust absorption box (103) is slidably connected with a plate frame (104), the plate frame (104) is provided with a filter screen (105) at the middle part inside the dust absorption box (103), a gas pump (106) is arranged at the bottom inside the dust absorption box (103) and below the plate frame (104), the side wall of the dust absorption box (103) above the plate frame (104) is provided with an air inlet hole, and the air inlet hole is connected with the cavity (301) of the box (003) through a connecting pipe (107).

7. The wall polishing device with dust suppression function according to claim 6, characterized in that: The inner bottom of the cavity (301) is provided with a notch (304), and the lower end of the notch (304) is connected with the inside of the dust collection box (103) through the connecting pipe (107).

8. The wall polishing device with dust suppression function according to claim 1, characterized in that: The box (003) is internally provided with a main gear two (306) and two gears two (307) engaged with the main gear two (306) on the side wall, the output end of a driving motor (305) is fixedly connected with the main gear two (306), and the ends of the three grinding discs (302) are fixedly connected with the side wall of the main gear two (306) and the two gears two (307).

9. The wall polishing device with dust suppression function according to claim 1, characterized in that: The lower end of the base (001) is provided with a plurality of universal wheels (101) in a rectangular array.

10. The wall polishing device with dust suppression function according to claim 1, characterized in that: The upper end of the base (001) is fixedly connected with a push rod (102).

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