Breaking device for production of epoxy glass plate insulating spacer

Abstract

The utility model belongs to the technical field of insulating spacer processing, and particularly relates to a breaking device for producing an epoxy glass plate insulating spacer, which comprises a rack, a fixing device is arranged in the rack, and the fixing device comprises a hydraulic cylinder, a connecting frame, a pressing belt, a pressing roller, an air cylinder, a fixing frame and a transmission wheel. According to the breaking device for production of the epoxy glass plate insulating spacer, the hydraulic cylinder drives the connecting frame to enable the pressing roller and the pressing belt to press the insulating spacer downwards, the air cylinder drives the fixing frame to move to enable the transmission wheel to make contact with the side face of the insulating spacer for limiting, finally, the moving direction of the insulating spacer is limited, the insulating spacer cannot be dislocated, and the breaking precision is improved; an insulating spacer is added into a feeding groove, then a second electric push rod is used for driving a two-way lead screw to rotate, so that a movable plate moves to adjust the inner space of the feeding groove to adapt to the size of the insulating spacer, and a tool is fixed through a fixing nut; the first electric push rod drives the lead screw to rotate to enable the lead screw nut to move to adjust the position of the cutter to reach a designated position to break the insulating spacer.

Description

Technical Field

[0001] This utility model relates to the field of insulating gasket processing technology, specifically a breaking device for the production of epoxy glass plate insulating gaskets. Background Technology

[0002] As electrical equipment continues to develop towards higher voltage, larger capacity, and smaller size, the requirements for the performance and precision of insulating gaskets are increasing.

[0003] Epoxy glass sheets are widely used in many fields such as power, electronics, and aerospace due to their excellent electrical insulation properties, mechanical strength, chemical corrosion resistance, and good processing performance. Correspondingly, this places higher demands on the production efficiency and quality control of epoxy glass sheet insulating gaskets. This necessitates continuous upgrading and optimization of the cutting devices in the production process to accurately and efficiently process epoxy glass sheets into insulating gaskets that meet the requirements of various complex working conditions.

[0004] Current mechanical cutting and splitting devices are relatively simple, such as ordinary circular saws and band saws. Although they are more efficient than manual operation, their level of automation is still low, and they are often inadequate for cutting and splitting insulating gaskets with high precision requirements.

[0005] The existing device has poor fixing effect, and it is easy to cause displacement during the breaking process, resulting in low accuracy. Utility Model Content

[0006] The purpose of this utility model is to provide a breaking device for the production of epoxy glass plate insulating gaskets, so as to solve the problems mentioned in the background art, such as poor fixing effect of existing devices and easy displacement during breaking, resulting in low accuracy.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a breaking device for producing epoxy glass plate insulating gaskets, comprising a frame, wherein a fixing device is provided inside the frame;

[0008] The fixing device includes a hydraulic cylinder, a connecting frame, a pressing belt, a pressing roller, a pneumatic cylinder, a fixed frame, and a transmission wheel. The hydraulic cylinder is fixedly installed above the machine frame, the connecting frame is connected to the output end of the hydraulic cylinder, the pressing roller is rotatably connected to the bottom of the connecting frame, the pressing belt is connected to the outer surface of the pressing roller, the pneumatic cylinder is installed on the front and rear sides of the machine frame, the fixed frame is connected to the output end of the pneumatic cylinder, and the transmission wheel is rotatably connected to one side of the fixed frame. The hydraulic cylinder drives the connecting frame to press the pressing roller and pressing belt downward to press the insulating pad. The pneumatic cylinder drives the fixed frame to move so that the transmission wheel contacts and limits the side of the insulating pad, ultimately restricting the movement direction of the insulating pad to prevent misalignment and increasing the breaking accuracy.

[0009] Preferably, the frame has threaded holes on both the front and rear sides, and the frame and cylinder are connected by bolts through the threaded holes, which facilitates maintenance and replacement of the cylinder and improves the stability of the fixing device.

[0010] Preferably, a mounting frame is fixedly connected to the front of the frame, a motor is mounted on the top of the mounting frame, a drive roller is connected to the output end of the motor, a driven roller is rotatably connected inside the frame, the drive roller is rotatably connected inside the frame, and a transmission belt is connected to the outer surfaces of the drive roller and the driven roller. The motor drives the transmission belt to rotate and transport the insulating pads, thereby reducing manpower consumption and increasing the degree of automation.

[0011] Preferably, the mounting bracket has threaded holes on its front side, and the motor and the mounting bracket are connected by bolts through the threaded holes, which facilitates the installation and removal of the motor and improves the convenience of the conveying device.

[0012] Preferably, a feeding device is provided on the left side of the frame. The feeding device includes an electric push rod II, a feeding trough, a fixed plate, a bidirectional lead screw, and a moving plate. The feeding trough is fixedly connected to the upper left side of the frame, the fixed plate is fixedly connected to the left side of the feeding trough, the electric push rod II is installed on the front of the fixed plate, the bidirectional lead screw is connected to the output end of the electric push rod II, and the moving plate is installed inside the feeding trough and connected to the outer surface of the bidirectional lead screw. By adding an insulating pad inside the feeding trough, and then using the electric push rod II to drive the bidirectional lead screw to rotate, the moving plate is moved to adjust the internal space of the feeding trough to adapt to the size of the insulating pad.

[0013] Preferably, the fixing plate has a threaded hole on its front side, and the electric push rod is connected to the fixing plate through the threaded hole by bolt thread. The threaded connection can make the electric push rod work more stably.

[0014] Preferably, a tool adjustment device is provided on the right side inside the frame. The tool adjustment device includes an electric push rod, a lead screw, a limiting plate, a lead screw nut, a fixing tooth groove, a fixing nut, and a tool. The electric push rod is fixedly installed on the front of the frame. The lead screw is connected to the output end of the electric push rod. The limiting plate is fixedly connected inside the frame. The lead screw nut is installed inside the limiting plate and connected to the outer surface of the lead screw. The fixing tooth groove is fixedly connected below the lead screw nut. The fixing nut is threaded to the outer surface of the fixing tooth groove. The tool is installed inside the fixing tooth groove and fixed by the fixing nut. The electric push rod drives the lead screw to rotate, causing the lead screw nut to move, thereby adjusting the tool position to reach the designated position to cut the insulating gasket.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. The breaking device for producing epoxy glass plate insulating gaskets uses a hydraulic cylinder to drive the connecting frame, causing the pressing roller and pressing belt to press the insulating gasket downwards. A cylinder drives the fixed frame to move, causing the transmission wheel to contact and limit the side of the insulating gasket, ultimately restricting the movement direction of the insulating gasket to prevent misalignment and increasing the breaking accuracy.

[0017] 2. The cutting device for producing epoxy glass plate insulating gaskets reduces manpower consumption and increases automation by using a motor to drive a transmission belt to rotate and transport the insulating gaskets. The device adds insulating gaskets into the feeding trough and then uses an electric push rod to drive a bidirectional screw to rotate, which moves the moving plate to adjust the internal space of the feeding trough to accommodate the size of the insulating gaskets.

[0018] 3. The cutting device for producing epoxy glass plate insulating gaskets uses a fixing nut to secure the cutting tool. An electric push rod drives the lead screw to rotate, causing the lead screw nut to move and adjust the cutting tool position to reach the designated position to cut the insulating gasket. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the conveying and fixing structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the tool adjustment structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the feeding structure of this utility model.

[0023] In the diagram: 1. Frame; 101. Drive belt; 102. Mounting frame; 103. Motor; 104. Drive roller; 105. Driven roller; 2. Hydraulic cylinder; 201. Connecting frame; 202. Pressing belt; 203. Pressing roller; 3. Cylinder; 301. Fixed frame; 302. Drive wheel; 4. Electric push rod one; 401. Lead screw; 402. Limiting plate; 403. Lead screw nut; 404. Fixed tooth groove; 405. Fixed nut; 406. Cutting tool; 5. Electric push rod two; 501. Feed chute; 502. Fixed plate; 503. Bidirectional lead screw; 504. Moving plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-4 This utility model provides a technical solution:

[0026] Example 1: A breaking device for producing epoxy glass plate insulating gaskets, comprising a frame 1, wherein a fixing device is provided inside the frame 1;

[0027] The fixing device includes a hydraulic cylinder 2, a connecting frame 201, a pressing belt 202, a pressing roller 203, a cylinder 3, a fixing frame 301, and a transmission wheel 302. The hydraulic cylinder 2 is fixedly installed on the top of the frame 1. The connecting frame 201 is connected to the output end of the hydraulic cylinder 2. The pressing roller 203 is rotatably connected to the bottom of the connecting frame 201. The pressing belt 202 is connected to the outer surface of the pressing roller 203. The cylinder 3 is installed on the front and rear sides of the frame 1. The fixing frame 301 is connected to the output end of the cylinder 3. The transmission wheel 302 is rotatably connected to one side of the fixing frame 301.

[0028] In this embodiment, the hydraulic cylinder 2 drives the connecting frame 201 to press the pressure roller 203 and the pressure belt 202 downward to press the insulating pad. The cylinder 3 drives the fixed frame 301 to move so that the transmission wheel 302 contacts and limits the side of the insulating pad, thus restricting the movement direction of the insulating pad so that it will not be misaligned and increasing the breaking accuracy.

[0029] Example 2: Based on Example 1, a mounting frame 102 is fixedly connected to the front of the frame 1, a motor 103 is mounted on the top of the mounting frame 102, a drive roller 104 is connected to the output end of the motor 103, a driven roller 105 is rotatably connected inside the frame 1, the drive roller 104 is rotatably connected inside the frame 1, and a transmission belt 101 is connected to the outer surfaces of the drive roller 104 and the driven roller 105.

[0030] A feeding device is provided on the left side of the frame 1. The feeding device includes an electric push rod 5, a feeding trough 501, a fixed plate 502, a bidirectional lead screw 503, and a moving plate 504. The feeding trough 501 is fixedly connected to the upper left side of the frame 1. The fixed plate 502 is fixedly connected to the left side of the feeding trough 501. The electric push rod 5 is installed on the front of the fixed plate 502. The bidirectional lead screw 503 is connected to the output end of the electric push rod 5. The moving plate 504 is installed inside the feeding trough 501 and connected to the outer surface of the bidirectional lead screw 503.

[0031] In this embodiment, the motor 103 drives the transmission belt 101 to rotate and transport the insulating pads, thereby reducing manpower consumption and increasing the degree of automation. The insulating pads are added into the feed trough 501, and then the electric push rod 5 drives the bidirectional lead screw 503 to rotate, so that the moving plate 504 moves to adjust the internal space of the feed trough 501 to adapt to the size of the insulating pads.

[0032] Example 3: Based on Examples 1 and 2, a tool adjustment device is provided on the right side inside the frame 1. The tool adjustment device includes an electric push rod 4, a lead screw 401, a limiting plate 402, a lead screw nut 403, a fixed tooth groove 404, a fixed nut 405, and a tool 406. The electric push rod 4 is fixedly installed on the front of the frame 1. The lead screw 401 is connected to the output end of the electric push rod 4. The limiting plate 402 is fixedly connected inside the frame 1. The lead screw nut 403 is installed inside the limiting plate 402 and connected to the outer surface of the lead screw 401. The fixed tooth groove 404 is fixedly connected below the lead screw nut 403. The fixed nut 405 is threadedly connected to the outer surface of the fixed tooth groove 404. The tool 406 is installed inside the fixed tooth groove 404.

[0033] In this embodiment, the cutter 406 is fixed by the fixing nut 405, and the electric push rod 4 drives the lead screw 401 to rotate, so that the lead screw nut 403 moves to adjust the position of the cutter 406 to reach the designated position to cut the insulating gasket.

[0034] Working principle: Hydraulic cylinder 2 drives connecting frame 201 to press pressure roller 203 and pressure belt 202 downward to press the insulating pad. Cylinder 3 drives fixed frame 301 to move, so that transmission wheel 302 contacts and limits the side of insulating pad, ultimately restricting the movement direction of insulating pad to prevent misalignment and increase cutting accuracy. Motor 103 drives transmission belt 101 to rotate and transport insulating pad to reduce manual labor and increase automation. Insulating pad is added into the feed trough 501, and electric push rod 2 5 drives bidirectional lead screw 503 to rotate, moving moving plate 504 to adjust the internal space of feed trough 501 to adapt to the size of insulating pad. Cutting tool 406 is fixed by fixing nut 405. Electric push rod 1 4 drives lead screw 401 to rotate, moving lead screw nut 403 to adjust the position of cutting tool 406 to the designated position to cut insulating pad.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A cutting device for producing an epoxy glass panel insulation gasket, comprising a frame (1), characterized in that: The rack (1) is internally provided with a fixing device; The fixing device comprises a hydraulic cylinder (2), a connecting frame (201), a pressing belt (202), a pressing roller (203), a cylinder (3), a fixing frame (301) and a transmission wheel (302), the hydraulic cylinder (2) is fixedly installed above the rack (1), the connecting frame (201) is connected to the output end of the hydraulic cylinder (2), the pressing roller (203) is rotatably connected below the connecting frame (201), the pressing belt (202) is connected to the outer surface of the pressing roller (203), the cylinder (3) is installed on the front and rear sides of the rack (1), the fixing frame (301) is connected to the output end of the cylinder (3), and the transmission wheel (302) is rotatably connected to one side of the fixing frame (301).

2. The breaking device for producing the epoxy glass panel insulation gasket according to claim 1, characterized in that: Threaded holes are formed in the front and rear sides of the rack (1), and the rack (1) and the cylinder (3) are connected by bolts through the threaded holes.

3. The breaking device for producing the epoxy glass panel insulation gasket according to claim 1, characterized in that: The front surface of the rack (1) is fixedly connected with a mounting frame (102), a motor (103) is installed above the mounting frame (102), a driving roller (104) is connected to the output end of the motor (103), a driven roller (105) is rotatably connected inside the rack (1), and a transmission belt (101) is connected to the outer surfaces of the driving roller (104) and the driven roller (105).

4. The breaking device for producing the epoxy glass panel insulation gasket according to claim 1, characterized in that: Threaded holes are formed in the front surface of the mounting frame (102), and the motor (103) and the mounting frame (102) are connected by bolts through the threaded holes.

5. The cutting device for producing the epoxy glass panel insulation gasket according to claim 1, characterized in that: A feeding device is arranged on the left side of the rack (1), the feeding device comprises an electric push rod two (5), a feeding groove (501), a fixed plate (502), a bidirectional screw rod (503) and a moving plate (504), the feeding groove (501) is fixedly connected to the left side above the rack (1), the fixed plate (502) is fixedly connected to the left side of the feeding groove (501), the electric push rod two (5) is installed on the front surface of the fixed plate (502), the bidirectional screw rod (503) is connected to the output end of the electric push rod two (5), and the moving plate (504) is installed inside the feeding groove (501) and connected to the outer surface of the bidirectional screw rod (503).

6. The cutting device for producing the epoxy glass panel insulation gasket according to claim 1, characterized in that: Threaded holes are formed in the front surface of the fixed plate (502), and the electric push rod two (5) and the fixed plate (502) are connected by bolts through the threaded holes.

7. The cutting device for producing the epoxy glass panel insulation gasket according to claim 1, characterized in that: The right side of the frame (1) is internally provided with a cutter adjusting device, the cutter adjusting device comprises an electric push rod one (4), a lead screw (401), a limiting plate (402), a lead screw nut (403), a fixed tooth groove (404), a fixed nut (405) and a cutter (406), the electric push rod one (4) is fixedly installed on the front face of the frame (1), the lead screw (401) is connected to the output end of the electric push rod one (4), the limiting plate (402) is fixedly connected to the inside of the frame (1), the lead screw nut (403) is installed on the inner side of the limiting plate (402) and is connected to the outer surface of the lead screw (401), the fixed tooth groove (404) is fixedly connected below the lead screw nut (403), the fixed nut (405) is screwedly connected to the outer surface of the fixed tooth groove (404), and the cutter (406) is installed in the fixed tooth groove (404).

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