Manufacturing device of vertical hole composite self-heat-preservation building block

By introducing a clamping rod and slot disassembly structure and other components into the self-insulating block manufacturing device, the flexible replacement of the cutter is achieved, solving the problems of resource waste and low efficiency caused by fixed cutters, and realizing the efficient production and cooling of blocks of various specifications.

CN223763434UActive Publication Date: 2026-01-06SHAWAN XINDA TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423167251.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2026-01-06
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

The slitting blades on existing billet-making equipment are fixed and difficult to replace, resulting in limited block specifications, high resource and space consumption, and low production efficiency.

Method used

A vertical hole composite self-insulating block manufacturing device is designed, which adopts a detachable structure of clamping rod and clamping groove to make the cutter detachable and replaceable. Combined with components such as electric guide rail, support plate and cooling fan, it can realize the cutting and efficient production of blocks of different specifications.

Benefits of technology

The detachable design of the cutter reduces the number of blank-making devices, reduces resource and space consumption, improves block production efficiency, and enhances cutting quality and cooling efficiency.

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Abstract

The utility model relates to the technical field of building block manufacturing equipment, in particular to a manufacturing device of a vertical hole composite self-heat-preservation building block, which comprises a processing table and a motor screw rod transmission frame, a hydraulic lifting frame is mounted on the motor screw rod transmission frame, mounting plates are fixedly mounted at the output end of the hydraulic lifting frame, and a cutter is arranged between the two mounting plates. And a dismounting structure is arranged on the mounting plate and comprises a fixing frame fixedly mounted on the surface of the mounting plate, a spring with one end connected with the mounting plate is fixedly mounted in the fixing frame, a clamping rod attached to the interior of the spring is movably mounted on the fixing frame, and clamping grooves matched with the clamping rod are formed in the two sides of the cutter correspondingly. Through the arrangement of the disassembly and assembly structure, the cutter can be disassembled and replaced, so that the building blocks of different specifications can be conveniently cut, the number of blank manufacturing devices is reduced, a large amount of resources and space occupation are reduced, and the manufacturing efficiency of the building blocks is improved.
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Description

Technical Field

[0001] This utility model relates to a manufacturing device for self-insulating blocks, and in particular to a manufacturing device for vertical hole composite self-insulating blocks, belonging to the technical field of block manufacturing equipment. Background Technology

[0002] Self-insulating blocks are porous, lightweight building materials made primarily from fly ash, slag, coal gangue, tailings slag, chemical slag, and cement. They are produced using a cement foaming process, involving multiple steps such as mixing, pouring, gas generation, cutting, and curing. Self-insulating blocks are not only lightweight but also possess thermal insulation, heat insulation, fireproofing, and sound absorption properties. The production process requires a blanking device to cut large blanks into blocks of suitable sizes.

[0003] Depending on the different construction needs, different specifications of blocks are required. However, the slitting blades on commonly used block-making equipment are usually fixed and not easy to disassemble and replace, resulting in a relatively limited range of block slitting specifications. When slitting blocks of different specifications, other block-making equipment is required, which makes block production inconvenient. In addition, a large number of block-making equipment will occupy a lot of resources and space.

[0004] Therefore, there is an urgent need to improve the manufacturing device for vertical hole composite self-insulating blocks in order to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of this invention is to provide a manufacturing device for vertical hole composite self-insulating blocks. Through the design of the disassembly and assembly structure, the cutter can be disassembled and replaced to process blocks of different specifications, reduce the number of blank-making devices, reduce the amount of resources and space occupied, and improve the block production efficiency.

[0006] To achieve the above objectives, the main technical solutions adopted by this utility model include:

[0007] A manufacturing apparatus for vertically perforated composite self-insulating blocks includes a processing table and a motor screw drive frame. A hydraulic lifting frame is mounted on the motor screw drive frame, and an installation plate is fixedly mounted on the output end of the hydraulic lifting frame. A cutter is disposed between the two installation plates. The installation plates are provided with a disassembly and assembly structure. The disassembly and assembly structure includes a fixing frame fixedly mounted on the surface of the installation plate. A spring connected to the installation plate is fixedly mounted inside the fixing frame. A locking rod that fits inside the spring is movably mounted on the fixing frame. The cutter has slots on both sides that are adapted to the locking rod.

[0008] Preferably, two electric guide rails are fixedly installed on the top of the processing table, and a support plate is installed between the two electric guide rails.

[0009] Preferably, two electric telescopic rods are symmetrically fixedly installed on the top of the support plate, a positioning plate is fixedly installed at the output end of the electric telescopic rod, a support rod is fixedly installed on one side of the positioning plate, the surface of the support rod is provided with marking lines, and positioning grooves that cooperate with the marking lines are opened on both sides of the support plate.

[0010] Preferably, a plurality of ball bearings are symmetrically and movably mounted on the support rod, and the ball bearings are in contact with the inner wall of the positioning groove.

[0011] Preferably, a plurality of fixing blocks are fixedly installed on the support plate, and a cooling fan is fixedly installed on the fixing blocks.

[0012] Preferably, multiple support blocks are fixedly installed on both sides of the processing table, and each support block is provided with a screw connected by a thread, and a movable wheel is movably installed at the bottom of the screw.

[0013] Preferably, two push rods are symmetrically fixedly installed on the top of the screw, and the surface of the push rods is provided with anti-slip texture.

[0014] This utility model has at least the following beneficial effects:

[0015] The detachable structure allows for easy disassembly and replacement of the cutter. The cutter is connected between two mounting plates using a locking rod and a locking slot. Since the locking rod is supported by a spring and movably mounted on the fixed frame, pulling the locking rod outwards removes one end from the locking slot, thus enabling the cutter to be disassembled and replaced. During installation, simply insert one end of the locking rod into the locking slot. After replacing the cutter, it is possible to cut blocks of different specifications, reducing the number of blanking devices, significantly reducing resource and space consumption, and improving block production efficiency. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the cutting blade structure of this utility model;

[0019] Figure 3 For the present utility model Figure 2 Enlarged view of point A in the middle;

[0020] Figure 4 This is a rear view of the overall structure of this utility model;

[0021] Figure 5 This is a schematic diagram of the ball bearing structure of this utility model.

[0022] In the diagram, 1. Machining table; 2. Motor lead screw drive frame; 3. Hydraulic lifting frame; 4. Mounting plate; 5. Cutting blade; 6. Disassembly and assembly structure; 7. Fixing frame; 8. Spring; 9. Locking rod; 10. Locking slot; 11. Electric guide rail; 12. Support plate; 13. Electric telescopic rod; 14. Positioning plate; 15. Support rod; 16. Positioning groove; 17. Ball bearing; 18. Fixing block; 19. Cooling fan; 20. Support block; 21. Screw; 22. Moving wheel; 23. Push rod. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0024] like Figures 1-5 As shown in this embodiment, a manufacturing apparatus for vertical hole composite self-insulating blocks is provided.

[0025] A manufacturing apparatus for vertical hole composite self-insulating blocks includes a processing table 1 and a motor screw drive frame 2. A hydraulic lifting frame 3 is installed on the motor screw drive frame 2. An installation plate 4 is fixedly installed on the output end of the hydraulic lifting frame 3. A cutter 5 is arranged between the two installation plates 4. A disassembly and assembly structure 6 is provided on the installation plate 4. The disassembly and assembly structure 6 includes a fixing frame 7 fixedly installed on the surface of the installation plate 4. A spring 8 connected to the installation plate 4 is fixedly installed inside the fixing frame 7. A locking rod 9 that fits inside the spring 8 is movably installed on the fixing frame 7. The cutter 5 has slots 10 on both sides that are adapted to the locking rod 9. The cutter 5 can be disassembled and replaced by the disassembly and assembly structure 6. The cutter 5 is installed and connected between the two mounting plates 4 by the engagement of the locking rod 9 and the locking groove 10. Since the locking rod 9 is supported by the spring 8 and is movably mounted on the fixed frame 7, pulling the locking rod 9 outward will remove one end from the locking groove 10, thus enabling the cutter 5 to be disassembled and replaced. During installation, simply insert one end of the locking rod 9 into the locking groove 10. After replacing the cutter 5, it is possible to cut blocks of different specifications, reduce the number of blanking devices, reduce the amount of resources and space occupied, and improve the block production efficiency.

[0026] In this embodiment, as Figures 1-5As shown, two electric guide rails 11 are fixedly installed on the top of the processing table 1, and a support plate 12 is installed between the two electric guide rails 11. Two electric telescopic rods 13 are symmetrically fixedly installed on the top of the support plate 12. A positioning plate 14 is fixedly installed at the output end of the electric telescopic rod 13. A support rod 15 is fixedly installed on one side of the positioning plate 14. Marking lines are provided on the surface of the support rod 15. Positioning grooves 16 that cooperate with the marking lines are opened on both sides of the support plate 12. Multiple balls 17 are symmetrically and movably installed on the support rod 15. The balls 17 are in contact with the inner wall of the positioning groove 16. With the electric guide rail 11 and support plate 12, after the block blank is placed on the support plate 12, the electric guide rail 11 can be started to transport the blank, which plays the role of loading and unloading, making it convenient to pick up and put down the block blank. With the electric telescopic rod 13, positioning plate 14, support rod 15 and positioning groove 16, the electric telescopic rod 13 is started to drive the positioning plate 14 to move, and the block blank is positioned under the guidance of the marking line on the support rod 15 and the positioning groove 16, so as to improve the quality of block blank cutting and production. With the setting of ball bearings 17, the friction between the support rod 15 and the positioning groove 16 can be reduced under the rolling action of multiple ball bearings 17.

[0027] In this embodiment, as Figures 1-5 As shown, multiple fixing blocks 18 are fixedly installed on the support plate 12, and cooling fans 19 are fixedly installed on the fixing blocks 18. Multiple support blocks 20 are fixedly installed on both sides of the processing table 1. The support blocks 20 are provided with screws 21 connected by threads. The bottom of the screws 21 is movably installed with casters 22, and the top of the screws 21 is symmetrically fixed with two push rods 23. The surface of the push rods 23 is provided with anti-slip texture. With the setting of fixing blocks 18 and cooling fans 19, after the block blanks are cut, the cooling fans 19 can be turned on to quickly cool the blanks, which plays a cooling role. With the setting of support blocks 20, screws 21 and casters 22, multiple people can rotate screws 21 on support blocks 20 at the same time. Under the action of the threads, screws 21 drive casters 22 to descend and contact the ground, supporting the processing table 1 as a whole. After the processing table 1 is raised, it can be easily moved and changed position under the action of casters 22. With the setting of push rods 23, it is easier to twist and rotate screws 21.

[0028] In this embodiment, as Figures 1-5 As shown in the figure, the working process of the manufacturing device for vertical hole composite self-insulating blocks provided in this embodiment is as follows:

[0029] 5. The two mounting plates 4 are connected by the engagement of the clamping rod 9 and the clamping slot 10. Since the clamping rod 9 is supported by the spring 8 and is movably mounted on the fixed frame 7, one end of the clamping rod 9 can be removed from the clamping slot 10 by pulling it outward, so that the cutter 5 can be disassembled and replaced. During installation, one end of the clamping rod 9 can be directly inserted into the clamping slot 10. After the cutter 5 is replaced, it can be used for cutting blocks of different specifications.

[0030] In summary, in this embodiment, the manufacturing device for vertical hole composite self-insulating blocks, through the arrangement of the electric guide rail 11 and the support plate 12, after the block blank is placed on the support plate 12, the electric guide rail 11 can be started to transport the blank, playing the role of loading and unloading, facilitating the picking and placing of the block blank. Through the arrangement of the electric telescopic rod 13, the positioning plate 14, the support rod 15 and the positioning groove 16, the electric telescopic rod 13 is started to drive the positioning plate 14 to move, and the block blank is positioned under the guidance of the marking lines on the support rod 15 and the positioning groove 16, so as to improve the quality of the block blank cutting and manufacturing. Through the arrangement of the ball bearings 17, the multiple ball bearings 17 Under the rolling action, the friction between the support rod 15 and the positioning groove 16 can be reduced. With the setting of the fixing block 18 and the heat dissipation fan 19, after the block blank is cut, the heat dissipation fan 19 can be turned on to quickly cool the blank, which plays a cooling role. With the setting of the support block 20, the screw 21 and the moving wheel 22, multiple people can rotate the screw 21 on the support block 20 at the same time. Under the action of the thread, the screw 21 drives the moving wheel 22 to descend and contact the ground and support the entire processing table 1. After the entire processing table 1 is raised, it can be easily moved and changed in position under the action of the moving wheel 22. With the setting of the push rod 23, it is easier to twist and rotate the screw 21.

[0031] If certain terms are used in the specification and claims to refer to specific components, those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" as used throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error.

[0032] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a product or system comprising a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a product or system. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the product or system that includes that element.

[0033] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. A manufacturing apparatus for vertical hole composite self-insulating blocks, comprising a processing table (1) and a motor screw drive frame (2), wherein a hydraulic lifting frame (3) is mounted on the motor screw drive frame (2), and an mounting plate (4) is fixedly mounted on the output end of the hydraulic lifting frame (3), and a cutter (5) is provided between the two mounting plates (4), characterized in that: The mounting plate (4) is provided with a detachable structure (6), the detachable structure (6) comprises a fixed frame (7) fixedly installed on the surface of the mounting plate (4), the inside of the fixed frame (7) is fixedly installed with a spring (8) with one end connected with the mounting plate (4), the fixed frame (7) is movably installed with a clamping rod (9) fitted in the inside of the spring (8), both sides of the cutter (5) are provided with clamping grooves (10) matched with the clamping rod (9).

2. The device for manufacturing a vertical hole composite self-insulation block according to claim 1, wherein: The top of the processing table (1) is fixedly installed with two electric guide rails (11), and the two electric guide rails (11) are installed with a supporting disc (12).

3. The manufacturing device of the vertical hole composite self-preserving building block according to claim 2, characterized in that: The top of the supporting disc (12) is fixedly installed with two electric telescopic rods (13) in a symmetrical manner, the output end of the electric telescopic rod (13) is fixedly installed with a positioning plate (14), one side of the positioning plate (14) is fixedly installed with a supporting rod (15), the surface of the supporting rod (15) is provided with a scale line, and both sides of the supporting disc (12) are provided with positioning grooves (16) matched with the scale line.

4. The apparatus for manufacturing a vertical hole composite self-preserving block according to claim 3, wherein: A plurality of balls (17) are movably installed on the supporting rod (15) in a symmetrical manner, and the balls (17) are fitted with the inner wall of the positioning groove (16).

5. The apparatus for manufacturing a vertical hole composite self-preserving block according to claim 4, wherein: A plurality of fixed blocks (18) are fixedly installed on the supporting disc (12), and heat dissipation fans (19) are fixedly installed on the fixed blocks (18).

6. The apparatus for manufacturing a vertical hole composite self-preserving block according to claim 5, wherein: A plurality of supporting blocks (20) are fixedly installed on both sides of the processing table (1), screw rods (21) connected through threads are arranged on the supporting blocks (20), and movable wheels (22) are movably installed at the bottom of the screw rods (21).

7. The apparatus for manufacturing a vertical hole composite self-preserving block according to claim 6, wherein: Two push rods (23) are fixedly installed on the top of the screw rod (21) in a symmetrical manner.