Prefabricated ribbed concrete laminated slab

By designing forming and demolding units on the mold platform and utilizing the cooperation between trapezoidal strips and ribs and demolding components, the problem of complex demolding of precast ribbed concrete composite slabs was solved, achieving an efficient demolding process and structural enhancement effect.

CN223763443UActive Publication Date: 2026-01-06CHINA CONSTR TECH WUHAN CO LTD
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Patent Information

Application Number
CN202520107256.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2026-01-06
Estimated Expiration
2035-01-16

AI Technical Summary

Technical Problem

Existing precast ribbed concrete composite slabs require repeated assembly and disassembly of molds during the demolding process, resulting in a complex and inefficient demolding process.

Method used

The design employs a molding unit and a demolding unit on the mold platform, including trapezoidal strips, rib assemblies, and demolding assemblies. By cooperating with the rib assemblies, the concrete pouring layer and the molding unit can be demolded simultaneously, avoiding repeated installation and disassembly of the mold.

Benefits of technology

It achieves a simple and efficient demolding process, improves demolding efficiency, reduces the work of assembling and disassembling molds, and enhances the bending and shear resistance of concrete molded parts.

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Abstract

The utility model discloses a prefabricated ribbed concrete laminated slab which comprises a mold table and further comprises a forming unit arranged at the upper end of the mold table and used for forming poured concrete. The demolding unit comprises a rib assembly arranged on the upper portion of the forming unit and used for being embedded into the poured concrete, and a demolding assembly arranged between the rib assembly and the forming unit and used for conducting synchronous demolding on the rib assembly and the concrete. The demolding assembly is pulled upwards, the demolding assembly is matched with the rib assembly to drive the rib assembly and the concrete pouring layer to synchronously move upwards, the concrete pouring layer and the forming unit are separated, demolding work is completed, the mold does not need to be repeatedly mounted and dismounted in the whole demolding process, the demolding process is simple, and the demolding efficiency is improved. The demolding efficiency is high.
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Description

TECHNICAL FIELD

[0001] The utility model relates to concrete composite slab technical field, concretely is prefabricated ribbed concrete composite slab. BACKGROUND

[0002] The prefabricated ribbed composite slab technology is an innovative building structure technology, which significantly improves the mechanical properties of the structure by optimizing the plate structure, the setting of the ribbed plate increases the rigidity of the plate, improves the bending and shearing capacity, thereby enhancing the overall stability of the structure, and the technology also realizes the close combination of the prefabricated plate and the cast-in-place concrete through the composite mode, further improves the integrity and durability of the structure.

[0003] However, the prefabricated ribbed concrete composite slab in the prior art has the problem that the rib plate is usually completely buried in the poured concrete, which leads to the need to disassemble each edge of the mold separately during demolding of the ribbed concrete, the disassembly process is complex, and the mold needs to be reinstalled during pouring of the next group of ribbed concrete, so the demolding process is complex and the demolding efficiency is low.

[0004] The above content is only used to assist in understanding the technical solutions of the present application and does not represent the acknowledgement of the above content as the closest prior art. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a prefabricated ribbed concrete composite slab to solve the problem of the ribbed concrete composite slab in the prior art that needs to repeatedly assemble and disassemble the mold during demolding, the demolding process is complex and the demolding efficiency is low.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] The prefabricated ribbed concrete composite slab comprises a mold table and further comprises:

[0008] The forming unit is arranged at the upper end of the mold table and is used for forming the poured concrete.

[0009] The demolding unit comprises a rib assembly arranged at the upper part of the forming unit for embedding into the poured concrete, and a demolding assembly arranged between the rib assembly and the forming unit for synchronously demolding the rib assembly and the concrete.

[0010] Further, the forming unit comprises:

[0011] The trapezoidal strips are arranged in multiple groups and are fixedly connected to the upper end of the mold table at equal intervals, the adjacent two trapezoidal strips form a forming groove, and the forming groove is in an inverted trapezoidal shape.

[0012] Further, the rib assembly comprises:

[0013] The bottom rod is arranged inside the forming groove.

[0014] The left rib and the right rib are fixedly connected to the upper end of the bottom rod and are used for embedding into the concrete poured in the forming groove.

[0015] Further, the left rib, the bottom rod and the right rib are sequentially connected to form a V-shaped structure with gradually enlarged upper openings, and are used for cooperating with the demolding assembly to synchronously demold the concrete and the rib assembly.

[0016] Further, the demolding assembly comprises:

[0017] The support is provided with two groups of support blocks arranged in parallel on the upper end of the corresponding two groups of support blocks.

[0018] The support block is fixedly connected to the lower two ends of the support and is used for supporting the support above the mold table.

[0019] The support rod is provided with at least two groups of support rods fastened on the upper end of the support and perpendicular to the support.

[0020] The top shaft is provided with a plurality of groups of top shafts arranged on the upper end of the support rod.

[0021] Further, the top shaft corresponds to the left rib and the right rib one by one, and the spacing between adjacent top shafts is smaller than the spacing of the upper openings of the left rib and the right rib.

[0022] Further, the upper end of the support rod is provided with a plurality of groups of limiting grooves for limiting the top shaft, and the limiting grooves correspond to the top shaft one by one.

[0023] Compared with the prior art, the utility model has the advantages that:

[0024] 1. The demolding assembly is pulled upward, the demolding assembly drives the rib assembly together with the concrete pouring layer to move upward synchronously, the concrete pouring layer and the forming unit are separated from each other, the demolding work is completed, the mold does not need to be repeatedly installed and disassembled in the whole demolding process, the demolding process is simple, and the demolding efficiency is high. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is a whole structure schematic view of the utility model;

[0026] Figure 2 It is a cooperation relationship view of the forming unit and the rib assembly of the utility model;

[0027] Figure 3 It is a cooperation relationship view of the concrete pouring layer and the rib assembly of the utility model;

[0028] Figure 4 This diagram shows the fit between the rib assembly and the demolding assembly of this utility model.

[0029] Figure 5 This is a schematic diagram of the rib assembly structure of this utility model.

[0030] Reference numerals: 100, mold platform; 101, concrete pouring layer; 1, forming unit; 11, trapezoidal strip; 12, forming groove; 2, demolding unit; 21, rib assembly; 211, bottom rod; 212, left rib; 213, right rib; 22, demolding assembly; 221, support rod; 2211, limiting groove; 222, top shaft; 223, bracket; 224, support block. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figures 1-5 This utility model provides a technical solution:

[0033] The precast ribbed concrete composite slab includes a formwork 100 and also includes:

[0034] The molding unit 1 is located on the upper end of the mold table 100 and is used to mold the poured concrete.

[0035] The demolding unit 2 includes a rib assembly 21 disposed on the upper part of the molding unit 1 for embedding into the poured concrete, and a demolding assembly 22 disposed between the rib assembly 21 and the molding unit 1 for demolding the rib assembly 21 and the concrete simultaneously.

[0036] It should be noted that when demolding the concrete pouring layer 101 in the molding unit 1, the demolding component 22 is pulled upward. The demolding component 22, in cooperation with the rib component 21, drives the rib component 21 and the concrete pouring layer 101 to move upward synchronously, so that the concrete pouring layer 101 separates from the molding unit 1, thus completing the demolding work. The entire demolding process does not require repeated installation and disassembly of the mold. The demolding process is simple and the demolding efficiency is high.

[0037] As an improvement, such as Figure 1 As shown, the molding unit 1 includes:

[0038] Multiple trapezoidal strips 11 are provided and fixedly connected at equal intervals to the upper end of the mold table 100. Adjacent trapezoidal strips 11 form a forming groove 12, which is in the shape of an inverted trapezoid.

[0039] Furthermore, such as Figures 1-3 , Figure 5 As shown, the rib assembly 21 includes:

[0040] The bottom rod 211 is placed inside the forming groove 12;

[0041] Left rib 212 and right rib 213 are fixedly connected to the upper end of the bottom rod 211 and are used to be embedded into the concrete poured in the molding groove 12.

[0042] Furthermore, the left rib 212, bottom rod 211, and right rib 213 are connected in sequence to form a V-shape with a gradually expanding upper opening, which is used to cooperate with the demolding component 22 to demold the concrete and the rib component 21 simultaneously.

[0043] Among them, such as Figure 4 As shown, the demolding assembly 22 includes:

[0044] The bracket 223 is provided in two sets, which are placed parallel to each other on the upper end of the corresponding two sets of support blocks 224. The upper end of the bracket 223 is threadedly connected to the mold table 100 by screws passing through the support blocks 224.

[0045] Support blocks 224 are fixedly connected to the lower two ends of bracket 223 and are used to support bracket 223 above mold table 100;

[0046] At least two sets of support rods 221 are provided, which are fastened to the upper end of the bracket 223 by screws and are perpendicular to the bracket 223.

[0047] The top shaft 222 is provided in multiple sets and is mounted on the upper end of the support rod 221.

[0048] Furthermore, the top shaft 222 corresponds one-to-one with the left rib 212 and the right rib 213, and the distance between adjacent top shafts 222 is smaller than the distance between the upper openings of the left rib 212 and the right rib 213.

[0049] As an improvement, such as Figure 4 As shown, the upper end of the support rod 221 is provided with multiple sets of limiting grooves 2211 for limiting the top shaft 222, and the limiting grooves 2211 correspond one-to-one with the top shaft 222.

[0050] It should be added that the molding groove 12 in this utility model is coated with a release agent before pouring concrete, which facilitates the separation of the subsequent concrete molding parts from the molding groove 12.

[0051] It should be noted that: such as Figures 1-5 As shown, in the specific implementation process of this utility model, before pouring concrete into the forming groove 12, the bottom rods 211, which are welded with left ribs 212 and right ribs 213 on the upper part, are placed in the corresponding forming grooves 12. The two sets of brackets 223 are supported on the mold table 100 by support blocks 224 and the support blocks 224 are fastened to the mold table 100 by screws, so that the two sets of brackets 223 are parallel to each other. Then, multiple support rods 221 are fastened to the upper ends of the two sets of brackets 223 by screws. Finally, the top shaft 222 is placed in the corresponding limiting groove 2211, so that the left rib is located in the limiting groove 2211. 212. The spacing of the top shafts 222 on the side of the right rib 213 is smaller than the upper opening of the left rib 212 and the right rib 213. At this time, the top shafts 222 support the left rib 212 and the right rib 213, so that the left rib 212, the right rib 213 and the bottom rod 211 form a V shape with the opening pointing directly upward. Then, concrete is poured into the molding groove 12 so that the concrete pouring layer 101 submerges the bottom rod 211 as a whole and the lower part of the left rib 212 and the right rib 213, ensuring that the inside of the molded concrete part can have ribs, which improves the bending and shear resistance of the concrete part.

[0052] like Figures 1-3 As shown, when demolding the concrete molded part, steel wire ropes are attached to both ends of each support 223, and the other end of the steel wire ropes is hung on the hook of the crane. The crane is started, and the crane drives the support 223 to move upward through the steel wire ropes. The support 223 drives the top shaft 222 to move upward through the support rod 221. The top shaft 222 drives the left rib 212 and the right rib 213 to move upward through the bottom rod 211. The left rib 212 and the right rib 213 drive the molded concrete pouring layer 101 to move upward through the bottom rod 211, so that the concrete pouring layer 101 separates from the molding groove 12, and the demolding work is completed. The whole demolding process is simple and does not require repeated installation and disassembly of the trapezoidal strip 11, and the work efficiency is high.

[0053] In addition, by setting the trapezoidal strips 11 to a V shape, the gap between adjacent trapezoidal strips 11 is an inverted trapezoidal shape. This design reduces the resistance to demolding of the subsequent concrete pouring layer 101 and reduces the difficulty of demolding.

[0054] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0055] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. Prefabricated ribbed concrete composite slab comprising a formwork table (100), characterized in that, Also include: The forming unit (1) is arranged at the upper end of the mold table (100), and is used for forming the poured concrete; The demolding unit (2) includes a rib assembly (21) arranged at the upper part of the forming unit (1) for embedding into the poured concrete, and a demolding assembly (22) arranged between the rib assembly (21) and the forming unit (1) for synchronously demolding the rib assembly (21) and the concrete; The forming unit (1) comprises: A plurality of trapezoidal strips (11) are fixedly connected at equal intervals on the upper end of the mold table (100), and a forming groove (12) is formed between two adjacent trapezoidal strips (11), wherein the forming groove (12) is in an inverted trapezoidal shape; The rib assembly (21) comprises: A bottom rod (211) is arranged inside the forming groove (12); A left rib (212) and a right rib (213) are fixedly connected to the upper end of the bottom rod (211) and are used for embedding into the poured concrete in the forming groove (12); The left rib (212), the bottom rod (211) and the right rib (213) are sequentially connected to form a V-shaped structure with gradually expanding upper openings, and are used for cooperating with the demolding assembly (22) to synchronously demold the concrete and the rib assembly (21); The demolding assembly (22) comprises: Two supports (223) are arranged in parallel on the upper ends of two corresponding support blocks (224); The support blocks (224) are fixedly connected to the lower ends of the supports (223) and are used for supporting the supports (223) above the mold table (100); At least two groups of supporting rods (221) are fastened by screws to the upper ends of the supports (223) and are perpendicular to the supports (223); A plurality of top shafts (222) are arranged on the upper ends of the supporting rods (221); The top shafts (222) correspond one-to-one to the left ribs (212) and the right ribs (213), and the spacing between adjacent top shafts (222) is less than the spacing of the upper openings of the left ribs (212) and the right ribs (213).

2. The precast ribbed concrete composite slab according to claim 1, wherein: A plurality of limiting grooves (2211) for limiting the top shafts (222) are arranged on the upper ends of the supporting rods (221), and the limiting grooves (2211) correspond one-to-one to the top shafts (222).